Container for a stick product
12336616 ยท 2025-06-24
Inventors
Cpc classification
A45D2040/0043
HUMAN NECESSITIES
A45D40/06
HUMAN NECESSITIES
International classification
Abstract
A disposable cartridge assembly for stick products, intended to be used in conjunction with a rotating base that unlocks the cartridge and raises and lowers the stick product freely, while a holding cup slides in a six-track spiral sleeve of the disposable cartridge. The disposable cartridge has a decorative shell fastened onto the spiral sleeve via an interference fit, for omitting any chemical adhesive. The rotating base is intended to remain connected to the cartridge assembly for the life of the stick product, but may be detached and reused with multiple cartridges, which can be sold individually for the purpose. These designs provide advantages of lower damage rate of transport, better product performance, higher cost efficiency and eco-friend manufacturing and using.
Claims
1. A disposable cartridge (100) of a stick product (10), for refilling in a reusable shell (200) comprising at least a reusable rotating base (220), the disposable cartridge (100) comprises: a holding cup (110), being configured for receiving and retaining the stick product (10), the holding cup having at least one lug (112) located on the outer surface of the holding cup and an aperture (111) on its outer surface; a cylindrical inner body (120), having top and bottom openings, and a cylindrical side wall with at least one longitudinal slot (125), the inner body having at least one flexible tab (121) located on its lower portion; and a cylindrical spiral sleeve (130), having top and bottom openings, and a cylindrical side wall with at least one spiral track (135) located on the interior surface; the holding cup (110), the inner body (120), and the spiral sleeve (130) being assembled in order from inside to outside in a coaxial manner; the at least one lug (112) being slidable in the at least one longitudinal slot (125) and in the spiral track (135), so that the inner body is configured to be rotated and drive the lug to slide along the spiral track, so as to drive the holding cup (110) to move in the axial direction; wherein a tip portion (123) of the flexible tab (121) extending inward and inserted into the aperture (111) of the holding cup (110), so as to lock the holding cup with the inner body in a locked position; when the disposable cartridge (100) being installed into the reusable rotating base (220), an unlocking portion (122) of the flexible tab is configured to contact an unlock structure (222) on the reusable rotating base (220), enabling the tip portion of the flexible tab to move outward and release the holding cup from its locked position.
2. The disposable cartridge of claim 1 wherein there are three lugs 120 degrees apart on the outer surface of the holding cup (110).
3. The disposable cartridge of claim 2 wherein there are three slots (125) 120 degrees apart on the wall of the inner body (120).
4. The disposable cartridge of claim 1 wherein there are two or more lugs evenly spaced on the outer surface of the holding cup (110).
5. The disposable cartridge of claim 1 wherein there are a plurality of spiral tracks (135) evenly spaced on the inner surface of the spiral sleeve (130), the number of the spiral tracks (135) is an integer multiple of the number of the lug (112).
6. The disposable cartridge of claim 1 wherein the aperture (111) is a circular groove on the outer surface of the holding cup (110).
7. The disposable cartridge of claim 1 wherein the at least one aperture (111) includes two or three penetrating slots evenly spaced on the wall of the holding cup (110).
8. The disposable cartridge of claim 1, wherein the cylindrical spiral sleeve is formed with an inner layer (130) and an outer layer (140a); at least one embossed portion being formed on the outer surface of the inner layer; at least one concaved portion at the respective position for the embossed portion being formed on the inner surface of the outer layer (140a), and the diameter of the embossed portion is slightly bigger than the diameter of the inner surface of the outer layer, so as to fasten the two layers.
9. A stick product, comprising a stick balm, a reusable shell (200), and the disposable cartridge (100) of claim 1, the stick balm being held in the holding cup (110) of the disposable cartridge (100); the disposable cartridge (100) being installed onto a reusable rotating base of the reusable shell (200) so as to release the holding cup (110) of the disposable cartridge (100) from its locked position.
10. A method of manufacturing a stick product, comprising: selecting a holding cup (110) with two or three lugs evenly spaced on its circular outer surface; selecting a cylindrical inner body (120) with corresponding two or three longitudinal slots evenly spaced on its side wall; sliding each of the two or three lugs of the holding cup into a respective longitudinal slot of the cylindrical inner body from its top opening; providing a cylindrical spiral sleeve (130) having six (6) spiral tracks evenly spaced on its inner surface; sliding the assembled holding cup and inner body together into the cylindrical spiral sleeve from its bottom opening while each of the two or three lugs on the holding cup fitting into a respective track of the six spiral tracks; wherein the six spiral tracks enabling the spiral sleeve being adaptively suitable for receiving both 180-degree apart two-lug cup and 120-degree apart three-lug cup.
11. The method of claim 10, wherein the inner body (120) having a flexible tab (121) located on its lower portion; and the holding cup (110) having an aperture (111) on its outer surface; when the holding cup (110) sliding down in the inner body (120), a tip portion (123) of the flexible tab (121) extending inward and inserted into the aperture (111), so as to lock the holding cup with the inner body in a locked position.
12. The method of claim 10, wherein the cylindrical spiral sleeve (130) has at least one embossed portion being formed on its outer surface.
13. The method of claim 12, further comprising: inserting the cylindrical spiral sleeve (130) into a cylindrical shell (140a); the cylindrical shell (140a) having at least one concaved portion on its inner surface, at the respective position for the embossed portion of the cylindrical body; wherein the cylindrical spiral sleeve (130) into the cylindrical shell (140a) by aligning the at least one concaved portion with the at least one embossed portion, and the diameter of the embossed portion is slightly bigger than the diameter of the inner surface of the shell, so as to fasten the cylindrical spiral sleeve (130) and the cylindrical shell (140a).
14. A stick product, comprising: a cylindrical body (130), having one of an embossed portion and a concaved portion on the outer surface; and a cylindrical shell (140a), having another one of an embossed portion and a concaved portion on the inner surface, at the respective position for the one of an embossed portion and a concaved portion of the cylindrical body, wherein the cylindrical body is inserted into the cylindrical shell by aligning the concaved portion with the embossed portion to form an interference fit, so as to fasten the cylindrical body (130) and the shell (140a).
15. The stick product of claim 14, the cylindrical body comprising a holding cup (110), an inner body (120), and a spiral sleeve (130), being assembled in order from inside to outside in a coaxial manner; the holding cup (110) supporting a stick balm.
16. The stick product of claim 14, wherein the embossed portion is on the cylindrical body, and the concaved portion is on the shell and penetrating the wall of the shell, forming an opening enables viewing of the embossed portion of the cylindrical body.
17. The stick product of claim 14, wherein two embossed portions and two concaved portions being evenly spaced on the circular surfaces of one and the other of the cylindrical body and the cylindrical shell.
18. The stick product of claim 14, wherein the materials of the cylindrical body and the cylindrical shell are different.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) So that the manner in which the above-recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
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DETAILED DESCRIPTION
(31) Referring to
(32) The top cover 240 comprises an opened bottom that is designed to cooperate with the base 220, and a closed top. The cover 240 protects the stick product of the container from the ambient environment, and may be removably secured to the rotating base 220 by some means, such as an interference fit or snap fit.
(33) The Disposable Cartridge 100
(34) Referring to
(35) The Holding Cup 110
(36) As shown in
(37) The holding cup 110 has at least one lug 112, preferably two or three lugs located on the outer surface, as in
(38) The holding cup 110 has at least one aperture 111 located on the lower portion of the side wall, and the aperture 111 is configured to receive at least one locking tip located on the inner surface of the inner body 120, so that the holding cup 110 with the supported stick product 150 may be secured inside the inner body 120 before the installation of the disposable cartridge 100. The aperture 111 can be a circular groove on the outer surface, or at least one penetrating opening, preferably two or three openings evenly apart, as shown in
(39) Optionally, several ribs 113 for holding the stick product 150 are located evenly in the lower part of the inner surface of the holding cup 110.
(40) The Inner Body 120
(41) Referring to
(42) At least one longitudinal slot 125, pass through the side wall, preferably two or three slots 125 are set, three shown in
(43) Preferably, the top of the inner body 120 may be formed with a rim 129 that overhangs the side wall; and below each lower horizontal track 126. at least one protrusion 124 on the outer surface of the inner body 120 extends outward.
(44) The Spiral Sleeve 130
(45) A spiral sleeve 130 is shown in
(46) The starting points of the six essentially identical spiral tracks 135 are spaced 60 degrees apart, and likewise, the ending points. The spiral sleeve 130 fits over the inner body 120 in such a way that the lugs 112 of the holding cup 110 are located in and travel in the spiral tracks when assembled.
(47) Assembly of the Disposable Cartridge 100
(48) Referring to
(49) Referring to
(50) Now referring to
(51) According to an embodiment of the invention, preferably as shown in
(52) According to another embodiment of the invention, the locking structure may vary: as shown in
(53) The assembled inner body 120, holding cup 110 with the stick product 150 and spiral sleeve 130 constitute the disposable cartridge 100, as shown in
(54) The Reusable Rotating Base 220
(55) Referring to
(56) Around the upper end of the outer ring 224, an outer shoulder 226 may be formed to receive the circular edge of the top cover 240, by some removable means, such as an interference fit or snap fit.
(57) The bottom of the inner body 120 is able to slide in and out of the inner surface of the outer ring 224 of the rotating base 220. Also, the contacted surface between the inner surface of the outer ring 224 and the low outer surface of the inner body 120 features such engaging means that rotation of the base 220 with respect to the spiral sleeve 130 will result in rotation of the inner body with respect to the spiral sleeve 130. Engaging means are well known, such as vertical grooves on both contacted surfaces, which is a common design and not illustrated here.
(58) Installing the Cartridge 100 on the Rotating Base 220
(59) Referring to
(60) As will now be described, the locking tip 123 of the inner body 120 will be extended outward from in the aperture 111 of the holding cup 110 by sliding the rotating base 220 on to the bottom of the disposable cartridge 100. The top edge of the inner ring 222 is configured to contact the flexible tab 121 of the inner body 120 so as to pivot the flexible tab 121, thus pushing the locking tip 123 outward and out of the aperture 111 of the holding cup 110, as releasing the holding cup 110 from its locked position.
(61) More specifically, a diameter of a middle portion 122 of the flexible tab 121 may be a little smaller than the outer diameter of the inner ring 222; and the middle portion 122 contacts the circular top edge of the inner ring 222 while the low part of the inner body 120 slides between the inner ring 222 and the outer ring 224 of the base 220.
(62) After installing the disposable cartridge 100 on the rotating base 220, as shown in
(63) More specifically, the horizontal slots 125 will push the lugs sideways in order to drive the lugs along the tracks 135, by this action, the holding cup 110 is raised and lowered. The rotating base 220 may remain connected to the disposable cartridge for the life of the stick product, or may be easily detached, especially for reuse with a different disposable cartridge. The rotating base may be detached from the disposable cartridge, by simply sliding the rotating base off of the disposable cartridge.
(64) Details for the Six Spiral Tracks 135
(65) As described above, the number of the lugs on the holding cup 110 can vary according to different embodiments, based on different considerations, such as the performance of the product, the cost of materials and the complexity of the manufacturing.
(66) The popular choice of the lugs currently is two located on the opposite spots of the outer surface of the holding cup, as two lugs and two horizontal slots, as well as two spiral tracks.
(67) Three lugs paired with 3 horizontal slots and 3 spiral tracks provide improved stability of the holding cup in the inner body, therefore reducing the chance of accidental damage of the stick product.
(68) With the design of six spiral tracks on the inner surface of the spiral sleeve, it reduces the amount of the material as well as makes the whole product lighter.
(69) Furthermore, during manufacturing, a worker for a manual assembly or an automated machine needs to align the two lugs into the respective two spiral tracks, so the worker or the automated machine maybe needs to rotate one of the spiral sleeves and the assembled holding cup and inner body, about 180 degrees (rotating about 120 degrees for three lugs and three spiral tracks scenario). When the spiral sleeve has six spiral tracks, it is adaptive for both two and three lugs situations, it provides better efficiency of the scale production, meanwhile the worker or the automated machine will align the lugs with the spiral tracks with less degree rotation, as saving producing time.
(70) Details for the Snap Fastening Between the Spiral Sleeve 130 and the Shell (140a 140b 140c)
(71) Referring to
(72) Such an interference fit or snap fit between the cylindrical spiral sleeve and the shell omits the usage of glue or adhesive, which is not environmentally friendly; also the usage of glue requires extra steps of the glue application, therefore such a glue-free snap fit is cost-effective.
(73) As shown in
(74) According to another embodiment of the invention, at least one recessed portion may be formed on the outer surface of the cylindrical spiral sleeve; at least one projecting portion at the respective position for the recessed portion may be set on the inner surface of the shell. While sliding the shell onto the cylindrical spiral sleeve, the at least one projecting portion fits into the at least one recessed portion, so as to fasten together and move (mostly rotate) as a whole piece.
(75) Referring to
(76) The materials of the spiral sleeve 130 and the shell 140a may be different. Their material selections are determined according to the related needs. Generally, the spiral sleeve 130 may be made of plastic to ensure easier processing, while the shell 140a may be made of metal or resistant coated plastic to provide a better appearance.
(77) The shell 140a can be made of aluminum, while the surface of the aluminum shell may have a nice appearance, its surface is also easy to apply decorative coatings, such as a branding logo or other branding designs. The shell 140a may be provided with a shiny or reflective coating or mirror finish, as desired. It will be appreciated that a thin shell 140a in combination with a thicker body 130 can provide a nice exterior finish, with good connection between 14a and 130 for rotation to cause the stick product to move, while reducing overall packaging materials and costs.
(78) While the embossed logo 131 of the cylindrical spiral sleeve 130 is directly visible through the opening on the shell 140a, a decorative coating may be applied to the embossed logo 131, such as colorful paintings to improve the appearance of the logo 131.
(79) As described above, the shell (140a, 140b or 140c) may be fastened onto the outer surface of the cylindrical spiral sleeve 130 with one pair of the attachment structures, such as projecting portions paired with concaved portions, to form a single body with a better branding appearance on the outer surface, which rotates as a whole.
(80) Referring to
(81) Referring to
(82) Referring to
(83) Referring to
(84) The stick product 150 may be inserted into the holding cup 110 of the cartridge 100 at the last step. For example, the cartridge 100 is assembled with the parts (110, 120, 130, 140a) at a first location, without the stick product 150; and the stick product 150 is inserted into the cartridge 100 at a second location, at a later time.
(85) Referring to
(86) Referring to
(87) Referring to
(88) The above designs of the locking features inside the cartridge, the six tracks on the sleeve, and the glue-free fastening provide advantages of lower damage rate of transport, better product performance and higher cost efficiency.
(89) The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
(90) Finally, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.