Device and method for transporting ready-cut and filled hose pieces
12338018 · 2025-06-24
Assignee
Inventors
Cpc classification
B65B29/028
PERFORMING OPERATIONS; TRANSPORTING
B65B63/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B29/04
PERFORMING OPERATIONS; TRANSPORTING
B65B63/00
PERFORMING OPERATIONS; TRANSPORTING
B65B29/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a device for transporting ready-cut and filled hose pieces within a machine for producing bags filled with brewable material, having at least one transport wheel which includes, distributed over its circumference, a plurality of holders each holding the bag, wherein an insertion station in which one of said hose pieces is inserted into said holder in a radial direction to form a bag with at least one chamber between a head and a bottom of said bag, a label feeding station in which a label is fed to said head, a connecting station, in which a thread is connected to the label and/or the bag, and a removing station, in which the bag is removed from the transport wheel, are provided distributed in the circumferential direction around the transport wheel.
Claims
1. A device for transporting unfinished bags within a machine for producing a bag filled with brewable material comprising: at least one transport wheel which comprises, distributed over its circumference, a plurality of holders each holding at least one of the unfinished bags, wherein an insertion station in which one of said unfinished bags is inserted into a holder of the plurality of holders in a radial direction to form the bag with at least one chamber between a head and a bottom of said bag, a label feeding station in which a label is fed to said head, a connecting station, in which a thread is connected to the label and/or the bag, and a removing station, in which the bag is removed from the transport wheel, are provided distributed in a circumferential direction around the transport wheel, wherein each holder of the plurality of holders has associated therewith a thread channel connectable to a source of vacuum and a source of overpressure and adapted to receive the thread connected to the bag; wherein the thread channel has a thread opening for introducing the thread and an opposite air guide opening, which can be brought into operative connection with a vacuum opening or an overpressure opening as a result of a rotation of the transport wheel.
2. The device according to claim 1, wherein the air guide opening is recessed on a surface extending radially with respect to an axis of rotation of the transport wheel and in that, in operative connection, the vacuum opening or the overpressure opening is provided opposite the air guide opening.
3. The device according to claim 2, wherein the vacuum opening is formed as an elongated open channel and that the air guide opening is in operative connection with the channel in the course of the rotation of the transport wheel from the insertion station upstream of the connecting station.
4. The device according to one claim 1, wherein the thread channel in the connecting station is in operative connection with an overpressure opening, and in that the connecting station has a thread guide which is to be arranged opposite a thread opening of the thread channel with interposition of the label and which deflects the thread blown out of the thread channel in a direction of the label.
5. The device according to claim 1, wherein the transport wheel comprises a bore for each holder of the plurality of holders, in which an axle body carrying the holder is mounted so as to be pivotable about a pivot axis, in that a guide is provided which leads the holder in an orientation with respect to the pivot axis during a rotation of the transport wheel such that an air guide opening, arranged eccentrically with respect to the pivot axis, of the thread channel in the insertion station is in operative connection with a vacuum opening and in the connecting station with an overpressure opening.
6. The device according to claim 5, wherein the axle body is connected to at least one guide arm extending transversely to the pivot axis of the axle body, a free end of which is guided in the guide.
7. A device for transporting unfinished bags within a machine for producing a bag filled with brewable material comprising: at least one transport wheel which comprises, distributed over its circumference, a plurality of holders each holding at least one of the unfinished bags, wherein an insertion station in which one of said unfinished bags is inserted into a holder of the plurality of holders in a radial direction to form the bag with at least one chamber between a head and a bottom of said bag, a label feeding station in which a label is fed to said head, a connecting station, in which a thread is connected to the label and/or the bag, and a removing station, in which the bag is removed from the transport wheel, are provided distributed in a circumferential direction around the transport wheel, wherein the transport wheel comprises a bore for each holder, in which an axle body carrying the holder is mounted so as to be pivotable about a pivot axis, in that a guide is provided which leads the holder in an orientation with respect to the pivot axis during the rotation of the transport wheel such that an air guide opening, arranged eccentrically with respect to the pivot axis, of a thread channel in the insertion station is in operative connection with a vacuum opening and in the connecting station with an overpressure opening.
8. The device according to claim 7, wherein each holder of the plurality of holders has associated therewith the thread channel connectable to a source of vacuum and a source of overpressure and adapted to receive the thread connected to the bag.
9. The device according to claim 8, wherein the thread channel has a thread opening for introducing the thread and an opposite air guide opening, which can be brought into operative connection with a vacuum opening or the overpressure opening as a result of the rotation of the transport wheel.
10. The device according to claim 9, wherein the air guide opening is recessed on a surface extending radially with respect to an axis of rotation of the transport wheel and in that, in operative connection, the vacuum opening or the overpressure opening is provided opposite the air guide opening.
11. The device according to claim 10, wherein the vacuum opening is formed as an elongated open channel and that the air guide opening is in operative connection with the channel in the course of the rotation of the transport wheel from the insertion station upstream of the connecting station.
12. The device according to one claim 11, wherein the thread channel in the connecting station is in operative connection with the overpressure opening, and in that the connecting station has a thread guide which is to be arranged opposite the thread opening of the thread channel with interposition of the label and which deflects the thread blown out of the thread channel in a direction of the label.
13. The device according to claim 12, wherein the axle body is connected to at least one guide arm extending transversely to the pivot axis of the axle body, a free end of which is guided in the guide.
14. A device for transporting unfinished bags within a machine for producing a bag filled with brewable material comprising: at least one transport wheel which comprises, distributed over its circumference, a plurality of holders each holding at least one of the unfinished bags, wherein an insertion station in which one of said unfinished bags is inserted into a holder of the plurality of holders in a radial direction to form the bag with at least one chamber between a head and a bottom of said bag, a label feeding station in which a label is fed to said head, a connecting station, in which a thread is connected to the label and/or the bag, and a removing station, in which the bag is removed from the transport wheel, are provided distributed in a circumferential direction around the transport wheel, wherein each holder of the plurality of holders has associated therewith a thread channel connectable to a source of vacuum and a source of overpressure and adapted to receive the thread connected to the bag, wherein the thread channel in the connecting station is in operative connection with an overpressure opening, and in that the connecting station has a thread guide which is to be arranged opposite a thread opening of the thread channel with interposition of the label and which deflects the thread blown out of the thread channel in a direction of the label.
15. The device according to claim 14, wherein the thread channel has a thread opening for introducing the thread and an opposite air guide opening, which can be brought into operative connection with a vacuum opening or an overpressure opening as a result of a rotation of the transport wheel.
16. The device according to claim 15, wherein the air guide opening is recessed on a surface extending radially with respect to an axis of rotation of the transport wheel and in that, in operative connection, the vacuum opening or the overpressure opening is provided opposite the air guide opening.
17. The device according to claim 16, wherein the vacuum opening is formed as an elongated open channel and that the air guide opening is in operative connection with the channel in the course of the rotation of the transport wheel from the insertion station upstream of the connecting station.
18. The device according to claim 14, wherein the transport wheel comprises a bore for each holder of the plurality of holders, in which an axle body carrying the holder is mounted so as to be pivotable about a pivot axis, in that a guide is provided which leads the holder in an orientation with respect to the pivot axis during a rotation of the transport wheel such that an air guide opening, arranged eccentrically with respect to the pivot axis, of the thread channel in the insertion station is in operative connection with a vacuum opening and in the connecting station with an overpressure opening.
19. The device according to claim 18, wherein the axle body is connected to at least one guide arm extending transversely to the pivot axis of the axle body, a free end of which is guided in the guide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further details and advantages of the present invention will be apparent from the following description of an embodiment in connection with the drawing. Therein:
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DETAILED DESCRIPTION
(19)
(20) The envelope 4 comprises an elongated piece of aroma-tight film folded over a fold 14 to form two abutting legs 16, and sealed over two parallel longitudinal welds 18 and a transverse weld 20.
(21) The completion of the bag 6 accommodated in the envelope 4 together with the label 10 takes place at the transport wheel described below with reference to
(22) As
(23) In
(24) Adjacent to the insertion station 102 in the transport direction T, there is a label feeding station 112 in which a cut-to-size label 10 provided with a slot and holes for the thread 8 to pass through is fed to the head 7 of the bag 6. In this case, the holder 104 has a radial alignment unchanged with respect to the orientation in the insertion station 102. The same applies to a connecting station 114 following in transport direction T, in which in the embodiment the thread 8 is knotted to the label 10.
(25) Following the connecting station 114, the holder 104 is pivoted so that this holder 104 is pivoted by 90 in the thread-securing station 116 characterized by reference sign 116 and accordingly extends tangentially relative to an axis of rotation D of the transport wheel 100. In this thread securing station 116, the thread 8 is inserted into the slot 12 of the label 10. In this way, the thread 8 is associated with the label 10 and thereafter with the bag 6 in order to prevent the thread from penetrating the sealing of the edges of the envelope material during the subsequent wrapping of the bag or even from catching on parts of the device during the further handling of the bag 4 together with the label 10 and the thread 8.
(26) Reference sign 118 characterizes a removing station. In this removing station 118, the bag 6 is rotated by 180 relative to its alignment in the insertion station 102. While the bag 6 is inserted in the insertion station 102 with its bottom 9 forward into the holder 104, the bag 6 is pushed out with its bottom 9 forward when the bag 6 is pushed out radially in the removing station 118.
(27) Between the removing station 118 and the inserting station 102, downstream in the transport direction of the removing station 118, there is a pivoting station 120 in which the holder 104 is pivoted by 180 so that it is appropriately aligned for receiving a new bag 6 in the insertion station 102.
(28) As can be seen in
(29) In
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(32) Each holder 104 has an axle body 150 which is freely rotatably held on the transport wheel 100 by a ball bearing 152 which is inserted in a bore 154 (cf.
(33) An actuating arm 172, which is firmly connected to the actuating sleeve 158, projects radially from the actuating sleeve 158 and is provided with a cam follower 174 at its free end. This cam follower 74 interacts with the guide surfaces of the inner and outer opener cams 134, 136. This causes the bag clamp to pivot into the open position against the force of the clamp spring 160 and the hold-down spring 166. If there is no interaction between the cam follower 174 and the cam contour of the opener cam 134 or 136, the bag clamp 108 pivots into the closed position shown in
(34) At the end of the axle body 150 opposite the holding shaft 106, two guide arms 176, 178 are provided which extend radially with respect to the central longitudinal axis of the axle body 150 and are projected in the axial direction by guide pins 180, 182, which each carry cam followers 184. The guide pin 182 has a greater axial extension than the guide pin 180.
(35) Each guide pin 180, 182 engages in a respective guide groove which is recessed on a guide disc provided stationarily behind the transport wheel 100 in the top view according to
(36) Due to the rotatable mounting of the axle body 150 via the ball bearing 152 with respect to the rotating transport wheel 100 and the two guide pins 180, 182 provided eccentrically with respect to the pivot axis of the holder 104, which is formed by the central longitudinal axis of the axle body 150, the pivoting movement of the holder 104 in the context of the rotational movement of the transport wheel 100 relative to the stationary guide disc can be generated and precisely specified.
(37) The configuration with two guide pins 180, 182 permits close and precise positive guidance of the pivoting movement of the holder 104. As the top view according to
(38) In the embodiment, the rotational movement of the transport wheel 100, together with the cyclic movement of the inner opener cam 134, induces the opening and closing of the bag clamp 108 in the region of the insertion station 102. In the removing station 118, the opening and closing of the bag clamp 108 is effected by pivoting the outer opener cam 136 while the transport wheel 100 is stationary. As shown in
(39) Opening of the bag clamp 108 is effected via a cam 186 and abutment of this cam 186 against a free lever arm 188. The cam 186 is formed by a disc which is mounted pivotally about a pivot axis 189 via a ball bearing. Accordingly, actuation of the bag clamp 108 results from pivoting of the actuating sleeve 158 caused by the opener cams 134, 136.
(40) The label 10 fed into the label feeding station 112 is applied against the outer surface of the air knot block 164 in a manner to be detailed below.
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(42) The suction channel 198 is formed between the insertion station 102 up to shortly in front of the connecting station 114. The blow opening 199 is located at the level of the connecting station 114.
(43) As
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(47) In the insertion station, the pressure opening 206 is in operative connection with the suction channel 198 as an overpressure opening. Accordingly, a hose piece provided with the thread 8, which receives the tea dose of the filled bag therein, is not only introduced into the holding shaft 106 while forming the bottom 9 and the head 7 in the radial direction of the transport wheel 100. Rather, the thread 8 attached to the head 7 is also drawn into the thread channel 208 by the acting vacuum and through the thread opening 212. This holds the thread 8 in a predetermined position. There is no risk of the thread 8 getting caught on parts of the device during further processing of the bag 6. Due to the sustained suction pressure, the thread 8 is still in the thread channel 208 at the level of the label feeding station 112.
(48) As
(49) As can be readily imagined with reference to
(50) Thereafter, the thread 8 is connected to the label 10 by means of a knot. A cutting knife 230 of a cutting device 232 provided in the connecting station 114 cuts off an end piece of the thread 8 projecting from the label 10 so that it ends substantially flush with the knot. The cut piece of thread is thereby captured via the suction opening 224 and conveyed out through the suction hose 226.
LIST OF REFERENCE SIGNS
(51) 2 packaging unit 4 envelope 6 bag 7 head 8 thread 9 bottom 10 label 11a first through hole 11b second through hole 12 slit 14 fold 16 leg 18 longitudinal weld 20 transverse weld 100 transport wheel 102 insertion station 104 holder 106 holding shaft 108 bag clamp 110 insertion segment 112 label feeding station 114 connecting station 116 thread securing station 118 removing station 120 pivoting station 122 bag handling device 124 arms 126 arms 128 wrapping material handling device 130 wrapping material guide 132 sealing transport wheel 134 inner opener cam 136 outer opener cam 150 axle body 152 ball bearing 154 bore 156 pivot axis of the bag clamp 158 actuating sleeve 160 clamp spring 162 holder 164 air knot block 166 hold-down spring 168 receiving cylinder 170 guide projections 172 actuating arm 174 cam follower 176 guide arm 178 guide arm 180 guide pin 182 guide pin 184 cam follower 186 cam 188 free lever arm 189 pivot axis 190 guide disc 192 guide groove to cam follower 184 194 guide groove to cam follower 174 195 retaining bend 196 suction channel segment 197 suction hose 198 suction channel 199 blow opening 200 blow hose 202 air guide opening 204 inlet opening 205 hose 206 bore 207 radial bore 208 thread channel 209 rolling bearing 210 longitudinal slit 212 thread opening 214 deflection trough 220 counter plate 222 deflection trough 224 suction opening 226 suction hose 228 plunger 230 cutting knife 232 cutting device D axis of rotation T transport direction S pivot axis