Media Supply with Self-Locking Media Core for Media Processing Devices
20250206565 ยท 2025-06-26
Inventors
- Richard J. Preliasco (North Kingstown, RI, US)
- Raymond E. Maynard (Westerly, RI, US)
- David F. Beck (Exeter, RI, US)
- Anthony Ross Helberg (Attleboro, MA, US)
- Matthew D. Corvese (Cranston, RI, US)
Cpc classification
B65H75/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A supply of printable media including a self-locking core. A web of printable media is wound about the self-locking core. The media including a printable surface on first side and an adhesive on a second side. The self-locking core includes a cylindrical body defining a center axis, the cylindrical body having an outer surface and an inner surface. A locking member formed along the inner surface of the body. The locking member extends radially inward towards the center axis and forms a helix having a non-zero helix angle along the inner surface.
Claims
1. A supply of printable media comprising: a first self-locking core; a web of printable media wound about the first self-locking core, the media including a printable surface on first side, an adhesive on a second side, and liner releasably secured to the adhesive; and a second self-locking core, a terminal end of the liner being secured to the second self-locking core, at least one of the first self-locking core or the second self-locking includes: a cylindrical body defining a center axis, the cylindrical body having an outer surface and an inner surface; and a locking member formed along the inner surface of the body, the locking member extending radially inward towards the center axis and forming a helix having a non-zero helix angle along the inner surface.
2. The supply of printable media of claim 1, wherein the locking member is discontinuous between a first end of the locking member and a second end of the locking member.
3. The supply of printable media of claim 1, wherein the locking member is continuous between a first end of the locking member and a second end of the locking member.
4. The supply of printable media of claim 1, wherein the locking member extends along the inner surface from a first end of the cylindrical body to a second end of the cylindrical body.
5. The supply of printable media, wherein the locking member is one of a plurality of lock members formed along the inner surface, and each of the plurality of locking members has the non-zero helix angle.
6. The supply of printable media of claim 5, wherein a first end of the locking member is flush with or offset inwardly from a first end of the cylindrical body and a second end of the locking member is flush with or offset inwardly from a second end of the cylindrical body.
7. The supply of printable media of claim 1, wherein the helix angle is greater than ten (10) degrees and less than eighty (80) degrees.
8. The supply of printable media of claim 1, wherein a pitch of the locking member is between five (5) degrees and seventy (70) degrees.
9. The supply of printable media of claim 1, wherein a number of turns of the locking member is between twenty-five thousandths (0.025) and three (3).
10. The supply of printable media of claim 1, wherein a second end of the locking member is circumferentially offset relative to a first end of the locking member by between eight hundredths (0.08) radians and nineteen (19) radians.
11. The supply of printable media of claim 1, wherein the locking member forms a rib along the inner surface of the cylindrical body and extends radially inward from the inner surface by between one half (0.5) millimeters and four (4) millimeters.
12. A method of forming a supply of printable media comprising: winding a web of printable media about a first self-locking core, the media including a printable surface on first side, an adhesive on a second side, and liner releasably secured to the adhesive; and securing a terminal end of the liner to a second self-locking core, at least one of the first self-locking core or the second self-locking includes: a cylindrical body defining a center axis, the cylindrical body having an outer surface and an inner surface; and a locking member formed along the inner surface of the body, the locking member extending radially inward towards the center axis and forming a helix having a non-zero helix angle along the inner surface.
13. (canceled)
14. (canceled)
15. The method of claim 12, wherein the locking member extends along the inner surface from a first end of the cylindrical body to a second end of the cylindrical body.
16. The method of claim 12, wherein a length of the locking member is greater than a length of the cylindrical body.
17. The method of claim 16, wherein a first end of the locking member is flush with or offset inwardly from a first end of the cylindrical body and a second end of the locking member is flush with or offset inwardly from a second end of the cylindrical body.
18. The method of claim 12, wherein the helix angle is greater than ten degrees and less than eighty degrees.
19. The method of claim 12, wherein a pitch of the locking member is between five (5) degrees and seventy (70) degrees.
20. The method of claim 12, wherein a number of turns of the locking member is between twenty-five thousandths (0.025) and three (3).
21. The method of claim 12, wherein a second end of the locking member is circumferentially offset relative to a first end of the locking member by between eight hundredths (0.08) radians and nineteen (19) radians.
22. The method of claim 12, wherein the locking member forms a rib along the inner surface of the cylindrical body and extends radially inward from the inner surface by between one half (0.5) millimeters and four (4) millimeters.
23-88. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0002] The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, together with the detailed description below, are incorporated in and form part of the specification, and serve to further illustrate embodiments of concepts that include the claimed invention, and explain various principles and advantages of those embodiments.
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[0027] Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present disclosure.
[0028] The components of embodiments of the present disclosure have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
DETAILED DESCRIPTION
[0029] Consumable supplies for media processing devices, such as media or ink ribbons, can be generally formed of or on continuous web a material that is wrapped about a core. The consumable supplies can be installed in media processing devices for use by the media processing devices. In some media processing devices, the core of a supply of media (e.g., printable and/or encodable media) in the form of a media roll is mounted on a media hanger and the media is pulled from the media roll causing the media roll to freely rotate about the media hanger. In other media processing devices, the core of the media roll or a core about which an ink ribbon is wound can be secured to a spindle such that the spindle and core generally rotate in unison. Securing the core to the spindle can have several advantages including, for example, applying tension of the web of material, preventing mitigating lateral drift and/or slippage of the web of material. As an example, typically, for media processing devices in which the core of a supply of media is secured to the spindle, the spindle can be driven and/or include a clutch to maintain a specified tension on the media as it is dispensed along a media path for processing by the media processing device. In a typical application, the spindles that receive the core include sharp blades that cut into the core of the supply of media when the core is mounted on the spindle to secure the core to the spindle. This approach can require significant force to install and remove cores and can pose a safety hazard to users installing the supply of media in the media processing device as well as to users that remove the cores from the spindle when the supply of media is depleted. Using this approach can also pose a challenge for autonomous installation of a supply of media on a spindle including blades and for autonomous removal of the core from the blades of the spindle after the supply of media is depleted.
[0030] Embodiments of the present disclosure can include a consumable supply in the form of a web of material with one or more self-locking cores which can be driven to apply tension to the web of material to lock the cores to their respective spindles of a media processing device to secure the self-locking cores to the spindles and can be driven to relieve the tension on the web of material to unlock the cores from their respective spindles to permit the cores to slide off of their respective spindles, where the spindles can be devoid of blades configured to cut into the cores. Embodiments of the continuous web of material can be a supply of media with one or more self-locking cores or can be a supply of an ink ribbon with one or more self-locking cores where the ribbon is coated, e.g., with a thermochromic ink. The self-locking core(s) of the supply can advantageously mitigate or prevent injuries commonly associated with bladed spindles while also facilitating installation and removal the cores with minimal force and/or allowing the spindles to draw or force the cores securely onto the spindles when the cores are at least partially installed on the spindles.
[0031] In one example, a continuous web of material may include media, such as, without limitation, labels. The continuous web of material can be a spool of lined or linerless media wrapped about a self-locking core. As a non-limiting example, the continuous web of media can be coated on one surface with a pressure sensitive adhesive and can include a printable surface on the opposite surface. For lined media, the media can include a release liner overlaying the adhesive that can be removed to expose the adhesive when the media is output from the media processing devices and/or when the media will be affixed to an object. For linerless media, the media is devoid of the release liner. For thermal transfer printing, the printable surface of the lined or linerless media is configured to receive a pigment (e.g., ink, resin, wax-resin, etc.) that is transferred from a ribbon supply. For direct thermal printing, a thermal printhead of the printer directly contacts the printable surface triggering a chemical and/or physical change in a thermally sensitive dye covering and/or embedded in at least a portion of the printable surface of the media. In one example, the media can be labels. The media also can include a radiofrequency identification device (RFID) and/or nearfield communication (NFC) inlay that can be written to and/or read by a RFID/NFC encoder.
[0032] Embodiments of the supply of media with the self-locking core(s) can be secured on spindle(s) of a media processing device and the supply of media can be drawn from the supply of media and routed along a media path past various media processing components (e.g., printhead(s), RFID reader/encoder, magnetic stripe reader/encoder, etc.). Processing the media from the supply of media may facilitate a continuous or batch printing and/or encoding process. As an example, a media processing device may be configured to print and/or encode media drawn from the supply of media.
[0033] The web of media can be routed along a media path from the supply of media to a print and/or encoding position located adjacent to the printhead (e.g., a thermal printhead) and/or the RFID encoder. The position of components of the media processing device relative to other components can be defined based on the flow of media along the media path from the media source to the outlet and/or a take-up spindle. For example, the media source is upstream of the printhead, the printhead is downstream of the media source (the web of media), and the outlet of the media processing device is downstream of the media source and the printhead along the media path. The continuous web of media is pulled through the media path by a driven platen roller. The printhead is generally configured to form a nip with the platen roller to pinch the media between the printhead and the platen roller. In addition to pulling the media, or in the alternative, this pinching or compressive force aids in achieving adequate print quality. Once printed and/or encoded, the printed and/or encoded portion of the media can be advanced outwardly from the printer through a media outlet by the platen roller where it can be cut and/or torn to separate the printed and/or encoded media from the media supply, can be wound on a media take-up roll for subsequent use. For media that includes a liner, the media processing device can also include a peeler downstream of the nip formed by the printhead and the platen roller. The peeler can separate the liner from the media such that the media is output from the media processing device with the adhesive of the media exposed, while the liner can be wound on the media take-up roll.
[0034] In accordance with embodiments of the present disclosure, a supply of printable media is disclosed that includes a first self-locking core, a web of printable media, and a second self-locking core. The web of printable media is wound about the first self-locking core, and the media includes a printable surface on first side, an adhesive on a second side, and liner releasably secured to the adhesive. A terminal end of the liner is secured to the second self-locking core. At least one of the first self-locking core or the second self-locking includes a cylindrical body defining a center axis and having an outer surface and an inner surface and a locking member formed along the inner surface of the body. The locking member extending radially inward towards the center axis and forming helices having a non-zero helix angle along the inner surface.
[0035] In accordance with embodiments of the present disclosure, a method of forming a supply of printable media is disclosed. The method includes winding a web of printable media about a first self-locking core. The media includes a printable surface on first side, an adhesive on a second side, and liner releasably secured to the adhesive. The method also includes securing a terminal end of the liner to a second self-locking core. At least one of the first self-locking core or the second self-locking includes a cylindrical body defining a center axis and having an outer surface and an inner surface and includes a locking member formed along the inner surface of the body. The locking member extends radially inward towards the center axis and forms a helix having a non-zero helix angle along the inner surface.
[0036] In accordance with embodiments of the present disclosure, a self-locking core for a web of material for a media processing device is disclosed. The self-locking core includes a cylindrical body and a locking member. The cylindrical body defines a center axis, has an outer surface configured to support a web of material, and has an inner surface. The locking member extends along the inner surface of the cylindrical body. The locking member extending radially inward towards the center axis and forms helix having a non-zero helix angle along the inner surface.
[0037] In accordance with embodiments of the present disclosure, a method of forming a self-locking core for a web of material for a media processing device is disclosed. The method includes forming a cylindrical body defining a center axis. The cylindrical body has an outer surface configured to support a web of material and an inner surface. The method also includes forming a locking member along the inner surface of the cylindrical body. The locking member extend radially inward towards the center axis and forms a helix having a non-zero helix angle along the inner surface.
[0038] In accordance with embodiments of the present disclosure, a supply of a thermochromic ink ribbon is disclosed. The supply of the thermochromic ink ribbon includes a first self-locking core, a web of material, and a second-self locking core. The web of material is wound about the first self-locking core. The web of material being coated with a thermochromic ink. A terminal end of the web of material is secured to the second self-locking core. At least one of the first self-locking core or the second self-locking includes a cylindrical body defining a center axis, has an outer surface, has an inner surface and includes a locking member formed along the inner surface of the body. The locking member extending radially inward towards the center axis and forms helix having a non-zero helix angle along the inner surface.
[0039] In accordance with embodiments of the present disclosure, a method of forming a supply of a thermochromic ink ribbon is disclosed. The method includes winding a web of material about a first self-locking core and securing a terminal end of the web of material to a second self-locking core. The web of material being coated with a thermochromic ink. At least one of the first self-locking core or the second self-locking includes a cylindrical body defining a center axis. The cylindrical body has an outer surface and an inner surface and a locking member is formed along the inner surface of the body. The locking member extends radially inward towards the center axis and forms a helix along the inner surface having a non-zero helix angle.
[0040] In accordance with embodiments of the present disclosure, a supply of printable media is disclosed. The supply of printable material includes a self-locking core and a web of printable media wound about the self-locking core. The media includes a printable surface on a first side and an adhesive on a second side. The self-locking includes a cylindrical body defining a center axis. The cylindrical body has an outer surface and an inner surface and a locking member formed along the inner surface of the body. The locking member extends radially inward towards the center axis and forms a helix having a non-zero helix angle along the inner surface.
[0041] In accordance with embodiments of the present disclosure, a method of forming a supply of printable media is disclosed. The method includes winding a web of printable media about a self-locking core. The media includes a printable surface on first side and an adhesive on a second side. The self-locking includes a cylindrical body defining a center axis. The cylindrical body has an outer surface and an inner surface and a locking member formed along the inner surface of the body. The locking member extends radially inward towards the center axis and forms a helix having a non-zero helix angle along the inner surface.
[0042] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, the locking member is discontinuous between a first end of the locking member and a second end of the locking member.
[0043] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, the locking member is continuous between a first end of the locking member and a second end of the locking member.
[0044] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, the locking member extends along the inner surface from a first end of the cylindrical body to a second end of the cylindrical body.
[0045] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, a length of the locking member is greater than a length of the cylindrical body.
[0046] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, a first end of the locking member is flush with or offset inwardly from a first end of the cylindrical body and a second end of the locking member is flush with or offset inwardly from a second end of the cylindrical body.
[0047] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, the helix angle is greater than ten (10) degrees and less than eighty (80) degrees.
[0048] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, a pitch of the locking member is between five (5) degrees and seventy (70) degrees.
[0049] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, a number of turns of the locking member is between twenty-five thousandths (0.025) and three (3).
[0050] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, a second end of the locking member is circumferentially offset relative to a first end of the locking member by between eight hundredths (0.08) radians and nineteen (19) radians.
[0051] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, the locking member forms a rib along the inner surface of the cylindrical body and extends radially inward from the inner surface by between one half (0.5) millimeters and four (4) millimeters.
[0052] In accordance with embodiments of the present disclosure, which may be used in combination with any other aspect or combination of embodiments listed herein, the locking member is one of a plurality of locking members formed along the inner surface, and each of the plurality of locking members has the non-zero helix angle.
[0053]
[0054]
[0055]
[0056] As indicated herein,
[0057]
[0058] As shown in
[0059] In one example, the first end 502 of the locking members 414 can coincide and be flush with the first end 404 of the body 402 and/or the second end 504 can coincide and be flush with the second end 406 of the body 402 such that the locking members 414 extend from the first end 404 to the second end 406. For embodiments in which the locking members 414 extend from the first end 404 to the second end 406, the length L.sub.FC of the locking members 414 can be greater than the length L.sub.C of the body 402.
[0060] In one example, the first end 502 of the locking members 414 can be offset inwardly from the first end 404 of the body 402 and/or the second end 504 can be offset inwardly from the second end 406 of the body 402 such that at least one the ends 502 or 504 of the locking members 414 terminate before reaching the first end 404 to the second end 406. As an example, both the first end 502 and the second end 504 of the locking members 414 can be offset inwardly from the first end 404 and the second end 406 of the body 402, the first end 502 of the locking members 414 can coincide and be flush with the first end 404 of the body 402 and the second end 504 can be offset inwardly from the second end 406 of the body 402 such that the second end 504 of the locking members 414 terminate before reaching the second end 406, or the second end 504 of the locking members 414 can coincide and be flush with the second end 504 of the body 402 and the first end 502 can be offset inwardly from the first end 404 of the body 402 such that the first end 502 of the locking members 414 terminate before reaching the first end 404.
[0061] In one example, the first end 502 of the locking members 414 can extend beyond the first end 404 of the body 402 and/or the second end 504 can extend beyond the second end 406 of the body 402 such that the locking members 414 extend from the first end 404 to the second end 406.
[0062] In one example, the locking members 414 can be continuous between the first end 502 and the second end 504 as shown in
[0063]
[0064] As shown in
[0065] In the present example, referring to
[0066] In one example, the first section and the second section 1302 and 1304 can form an inner angle 1314 at the intermediate point 1026. In one example, the inner angle 1314 is greater than zero and less than one hundred eight degrees or is greater than forty-five degrees and less than one hundred eighty degrees. In one example, the intermedia point 1026 can be disposed at a midpoint of the length L.sub.C2 of the body 1002 and/or at a midpoint of the length L.sub.LM2 of the locking members 1014. In other examples, the intermediate point 1026 can be offset from a midpoint of the length L.sub.C2 of the body 1002 and/or at a midpoint of the length L.sub.LM2 of the locking members 1014. In the present example, in addition to first end 1022 and intermediate point 1026 being spaced away from each other, as shown in
[0067] In one example, the second section 1304 of the locking member 1014 can extend from the second end 1024 to the intermedia point 1026 parallel to the axial line 1308 and at a fixed angle relative to the center axis 1008 (the second angle 1312 is zero) and the first section 1304 of the locking member 1014 can extend from the intermediate point 1026 to the first end 1022 at a nonzero angle 1502 relative to the axial line 1308 as shown in
[0068] In one example, the first end 1022 of the locking members 1014 can coincide and be flush with the first end 1004 of the body 1002 and/or the second end 1024 can coincide and be flush with the second end 1006 of the body 1002 such that the locking members 1014 extend from the first end 1004 to the second end 1006.
[0069] In one example, the first end 1022 of the locking members 1014 can be offset inwardly from the first end 1004 of the body 1002 and/or the second end 1024 can be offset inwardly from the second end 1006 of the body 1002 such that at least one the ends 1022 or 1024 of the locking members 1014 terminate before reaching the first end 1004 to the second end 1006. As an example, both the first end 1022 and the second end 1024 of the locking members 1014 can be offset inwardly from the first end 1024 and the second end 1006 of the body 1002, the first end 1022 of the locking members 1014 can coincide and be flush with the first end 1004 of the body 1002 and the second end 1024 can be offset inwardly from the second end 1006 of the body 1002 such that the second end 1024 of the locking members 1014 terminate before reaching the second end 1006, or the second end 1024 of the locking members 1014 can coincide and be flush with the second end 1024 of the body 1002 and the first end 1022 can be offset inwardly from the first end 1004 of the body 1002 such that the first end 1022 of the locking members 1014 terminate before reaching the first end 1004.
[0070] In one example, the first end 1022 of the locking members 1014 can extend beyond the first end 1004 of the body 1002 and/or the second end 1004 can extend beyond the second end 1006 of the body 1002 such that the locking members 1014 extend from the first end 1004 to the second end 1006.
[0071] In one example, the locking members 1014 can be continuous or discontinuous between the first end 1022 and the second end 1024.
[0072] In one example, the length L.sub.FC3 of the locking members 1014 can be greater than the length L.sub.C of the body 1002.
[0073]
[0074] As shown in
[0075] In one example, the locking members 1514 can extend inwardly a distance H.sub.3 between approximately one half (0.5) millimeters and approximately four (4) millimeters or between approximately one and one half (1.5) millimeters and two and one half (2.5) millimeters. The locking members 1514 can have the length L.sub.LM3 measured along the locking members 1514 from a first terminal end 502 of the locking members 1514 to a second terminal end 504 of the locking members 1514. In the present example, in addition to first and second ends 1522 and 1524 being spaced away from each by the length L.sub.LM3 of the locking members 1514 the second terminal end 1524 can be offset circumferentially on the inner surface relative to the first terminal end 1522 by an arc length, a specified non-zero number of radians, and/or a specified non-zero angle relative to the center axis 1508. In one example, the number of radians can be approximately eight hundredths (0.08) radians and approximately nineteen (19) radians. In the present example, the locking members 1514 can define helices along the inner surface 1512. The helices can have right-handed and/or left-handed helix angles 1528 measured between the locking members 1514 and an axial line 1526 in the inner surface 1512 that is parallel to the center axis 1508 and that extends at a fixed angle along its length relative to the center axis 1508. The helix angle 1528 can be greater than zero (0) degrees and less than ninety (90) degrees, between approximate ten (10) degrees and approximately eighty (80) degrees, between approximately twenty (20) degrees and approximately seventy (70) degrees, or between approximately twenty-five (25) degrees and approximately sixty-five (65) degrees. In one example, the helix angle is between approximately thirty (30) and approximately (40) degrees. The locking members 1514 can also have a specified pitch and a specified number of turns. As one example, the locking members 1514 can have a pitch between approximately five (5) degrees to approximately seventy (70) or approximately ten (10) degrees and approximately thirty (30) degrees and/or can have a specified number of turns of approximately twenty-five thousandths (0.025) to approximately three (3) or between approximately two tenths (0.2) and two (2).
[0076] In one example, the first end 1522 of the locking members 1514 can coincide and be flush with the first end 1504 of the body 1502 and/or the second end 1524 can coincide and be flush with the second end 1506 of the body 1502 such that the locking members 1514 extend from the first end 1504 to the second end 1506. For embodiments in which the locking members 1514 extend from the first end 1504 to the second end 1506, the length L.sub.Fc3 of the locking members 1514 can be greater than the length L.sub.C3 of the body 1502.
[0077] In one example, the first end 1522 of the locking members 1514 can be offset inwardly from the first end 1504 of the body 1502 and/or the second end 1524 can be offset inwardly from the second end 1506 of the body 1502 such that at least one the ends 1522 or 1524 of the locking members 1514 terminate before reaching the first end 1504 to the second end 1506. As an example, both the first end 1522 and the second end 1524 of the locking members 1514 can be offset inwardly from the first end 1504 and the second end 1506 of the body 1502, the first end 1522 of the locking members 1514 can coincide and be flush with the first end 1504 of the body 1502 and the second end 1524 can be offset inwardly from the second end 1506 of the body 1502 such that the second end 1524 of the locking members 1514 terminate before reaching the second end 1506, or the second end 1524 of the locking members 1514 can coincide and be flush with the second end 1524 of the body 1502 and the first end 1522 can be offset inwardly from the first end 1504 of the body 1502 such that the first end 1522 of the locking members 1514 terminate before reaching the first end 1504.
[0078] In one example, the first end 1522 of the locking members 1514 can extend beyond the first end 1504 of the body 1502 and/or the second end 1524 can extend beyond the second end 1506 of the body 1502 such that the locking members 1514 extend from the first end 1504 to the second end 1506.
[0079] In one example, the locking members 1514 can be continuous between the first end 1522 and the second end 1524 or discontinuous between the first end 1522 and the second end 1524.
[0080]
[0081] As shown in
[0082] With reference to
[0083] In the present example, referring to
[0084] The locking features 1614 can define multiple helix angles. As an example, a helix angle 1658a can be formed between the side 1638a and the axial line 1630, a helix angle 1658b can be formed between the side 1638b and the axial line 1630, a helix angle 1658c can be formed between the side 1644a and the axial line 1630, and a helix angle 1658d can be formed between the side 1644b and the axial line 1630. In one example, one or more of the helix angles 1658a-d can be different from each other and/or one or more of the helix angles 1658a-d can be identical to each other. As one example, each of the helix angles 1658a-d are equal to each other. The helix angles 1658a-d can be greater than zero (0) degrees and less than ninety (90) degrees, between approximate ten (10) degrees and approximately eighty (80) degrees, between approximately twenty (20) degrees and approximately seventy (70) degrees, or between approximately twenty-five (25) degrees and approximately sixty-five (65) degrees. In one example, the helix angles 1658a-d are between approximately thirty (30) and approximately (40) degrees. The sides 1638a, 1638b, 1644a, and 1644b can also have a specified pitch and a specified number of turns. As one example, the sides 1638a, 1638b, 1644a, and 1644b can have a pitch between approximately five (5) degrees to approximately seventy (70) or approximately ten (10) degrees and approximately thirty (30) degrees and/or can have a specified number of turns of approximately twenty-five thousandths (0.025) to approximately three (3) or between approximately two tenths (0.2) and two (2).
[0085] In one example, the locking member 1614 can be defined as two kite-shaped sections that merge at points 1640a and 1640b (e.g., at or near the midpoint of the length L.sub.S). As one example, in the first section, the sides 1632a and 1632b can be congruent, the sides 1638a and 1638b can be congruent, the angles 1642a and 1642b can be congruent, the angles 1636a and 1636b can be congruent, and/or the axial line 1630 can bisect a line extending between points 1642a and 1642b. Likewise, for the second section, the sides 1650a and 1650b can be congruent, the sides 1644a and 1644b can be congruent, the angles 1656a and 1656b can be congruent, the angles 1652a and 1652b can be congruent, and/or the axial line 1630 can bisect a line extending between points 1646a and 1646b. As an example, the two sections can be general right kite-shaped sections, convex kite-shaped sections, rhombus-shaped kite sections, diamond-shaped kite sections, or square-shaped kite sections.
[0086] In one example, the first end 1622 of the locking members 1614 can coincide and be flush with the first end 1604 of the body 1602 and/or the second end 1624 can coincide and be flush with the second end 1606 of the body 1602 such that the locking members 1614 extend from the first end 1604 to the second end 1606.
[0087] In one example, the first end 1622 of the locking members 1614 can be offset inwardly from the first end 1604 of the body 1602 and/or the second end 1624 can be offset inwardly from the second end 1606 of the body 1602 such that at least one the ends 1622 or 1624 of the locking members 1614 terminate before reaching the first end 1604 to the second end 1606. As an example, both the first end 1622 and the second end 1624 of the locking members 1614 can be offset inwardly from the first end 1624 and the second end 1606 of the body 1602, the first end 1622 of the locking members 1614 can coincide and be flush with the first end 1604 of the body 1602 and the second end 1624 can be offset inwardly from the second end 1606 of the body 1602 such that the second end 1624 of the locking members 1614 terminate before reaching the second end 1606, or the second end 1624 of the locking members 1614 can coincide and be flush with the second end 1624 of the body 1602 and the first end 1622 can be offset inwardly from the first end 1604 of the body 1602 such that the first end 1622 of the locking members 1614 terminate before reaching the first end 1604.
[0088] In one example, the first end 1622 of the locking members 1614 can extend beyond the first end 1604 of the body 1602 and/or the second end 1604 can extend beyond the second end 1606 of the body 1602 such that the locking members 1614 extend from the first end 1604 to the second end 1606.
[0089] In one example, the locking members 1614 can be continuous or discontinuous between the first end 1622 and the second end 1624.
[0090] In one example, the length L.sub.LM4 of the locking members 1614 can be greater than the length L.sub.C of the body 1602.
[0091]
[0092] As indicated herein,
[0093]
[0094] As shown in
[0095] A chassis 1734 that supports at least some of the components for processing media 1726 along the media path 1728. The chassis 1734 is a structural member configured to support at least some of the internal components in the internal cavity 1724. The electronics, motors, and drive components (e.g., drive trains) of the media processing device 1700 can be in a cavity on the other side of chassis 1734. The electronics, motors, and drive components can control an operation of at least some of the internal components within the internal cavity 1724.
[0096] The internal components within the internal cavity 1724 can include a media payout roller or a media supply spindle 1740 that can hold or support a media spool or media roll (e.g., media 1726), a ribbon supply spindle 1742, a ribbon take-up spindle 1744, a printhead assembly 1746, a platen assembly 1748, a RFID encoder 1750, a media take-up roller or spindle 1752, and one or more dancer arms 1754 including one or more rollers 1756 configured to engage the media 1726 at one or more positions along the media path 1728. The media take-up spindle 1752 can be configured to hold the media 1726 or the liner of the media 1726 after the media 1726 is processed. The ribbon supply spindle 1742 can hold a spool of an unused portion of an ink ribbon 1774 wound about a self-locking core 1776, while the ribbon take-up spindle 1744 can hold a spool of a used portion of the ink ribbon 1774 on a self-locking core 1778. In one example, the ink ribbon 1774 can be embodied as the supply 300 of the ink ribbon 310 shown in
[0097] The printhead assembly 1746 can include a printhead 1760 (e.g., a thermal printhead). The one or more platen assembly 1748 can include a platen roller 1762. After the printhead 1760 prints on the media 1726 (e.g., via the ribbon or direct thermal) and/or the RFID/NFC encoder encodes an RFID/NFC inlay on the media 1726, the media 1726 can be dispensed from the media processing device 1700 via the media exit 1716 and cut by a cutting assembly 1764 or can be wound about the media take-up spindle 1752. In some example individual media elements can be held on a continuous web of media via the liner such that a cutter is not required at the media exit 1716.
[0098] The chassis 1734 supports the media supply spindle 1740, the ribbon supply spindle 1742, the take-up spindle 1744, the printhead assembly 1746, the platen assembly 1748, the RFID/NFC encoder 1750, the media take-up spindle 1752, the dancer arm 1754, and/or the cutting assembly 1764, as well as the electronics and drive components (e.g., motors; drive trains; etc.) behind the chassis 1734 operatively coupled to the media supply spindle 1740, the ribbon supply spindle 1742, the ribbon take-up spindle 1744, the RFID/NFC encoder 1750, the printhead 1760, the platen roller 1762, and/or the media take-up spindle 1752 to control (e.g., via a logic circuit) the media supply spindle 1740, the ribbon supply spindle 1742, the ribbon take-up spindle 1744, the RFID/NFC encoder 1750, the printhead 1760, and/or the platen roller 1762 (e.g., to rotate the media supply spindle 1740, the ribbon supply spindle 1742, the ribbon take-up spindle 1744, the platen roller 1762, the media take-up spindle 1752, and/or the cutter 1764; and/or to energize the RFID/NFC encoder 1750 and/or the printhead 1760).
[0099] In an example operation with reference to
[0100] After the media 1726 is loaded into the internal cavity 1724 and fed through the media path 1728 past a print mechanism formed by the printhead 1760 and the platen roller 1762. The platen roller 1762 can be driven by a platen drive motor, e.g., via a platen drive train, to rotate about an axis of rotation of the platen roller 1762 (platen axis of rotation) at a specified platen or a print speed to pull the media 1726 along the media path 1728. In one example, the media 1726 can be biased by the media payout motor to generate a counterforce that opposes the driving force produced by the rotation of the platen roller 1762 (e.g., based on the speed of the motor being used to dispense the media 1726) to maintain tension in the web of media 1726 as it is pulled along the media path 1728 through the media processing device 1700 by the platen roller 1762 and the media 1726 can be biased by the driving force of the media take-up motor on the spindle 1752 (e.g., based on the speed of the motor being used to wind the media 1726 or a liner associated with the media 1726) to maintain tension in the web of media 1726 as it is pulled along the media path 1728 through the media processing device 1700 by the platen roller 1762.
[0101] Once printed and/or encoded, the printed portion of the media 1726 is advanced outwardly from the media processing device 1700 through a media exit 1716 by the platen roller assembly 1748 where it can be peeled, cut, and/or torn to separate the printed and/or encoded media from the media supply e.g., the cutting assembly 1764 can be disposed proximate to the media outlet 1716 (e.g., between the printing mechanism and the media outlet) to cut the media as it exits the media outlet 1716. Alternatively, the printed and/or encoded media (or the liner of the media) can be wound about the media take-up spindle 1752.
[0102]
[0103] In one example, the media 1726 can be embodied as the supply 100 of media 110 shown in
[0104] In one example, the robotic device 1804 can be autonomously controlled (e.g., by the controller) to move the media processing device relative to objects being transported on a conveyer and the media processing device can be controlled to print, encode, and/or apply media to the objects as the object move along the conveyer. The robotic device 110 can also be autonomously controlled to move the media processing device 1800 into position relative to a media replenishment system to facilitate replenishment of media. The media processing device 1800 can relieve the tension along a media path 1828 to unlock the self-locking cores and can discard the spent cores in a receptacle, after which the media processing device 1800 can interact with the media replenishment system for autonomous installation of another supply of media 1726 in media processing device. For example, self-locking cores of the supply of media 1726 can be urged onto the spindles 1740 and 1750 and a length of media can be positioned between the printhead 1762 and the platen roller 1762, after which the media processing device 1800 can apply tension to the media along the media path 1828 causing the self-locking cores to be locked to the spindles 1740 and 1752.
[0105]
[0106] The spindle 1900 includes a spindle shaft 1902 having a generally cylindrical body extending from a first end 1904 and a second end 1906. The second end of the shaft can include a portion of a drive train (e.g., a gear 1920) to be operatively driven (e.g., via a motor) to rotate the spindle shaft 1902. The spindle shaft 1902 defines a center axis 1908 about which the spindle shaft rotates and a length L.sub.S measured parallel to the center axis 1908 from the first end 1904 to the second end 1906. The length L.sub.S can be specified or otherwise correspond to length L.sub.C of the core 400. As one example, the length L.sub.S can be equal to or greater than the length L.sub.C. The shaft 1902 can have an outer surface 1910, where the inner surface 412 can include one or more engagement members 1914. The engagement members 1914 can extend radially from the spindle shaft 1902 a specified distance H.sub.EM. The engagement members 1914 can be disposed circumferential about the shaft 1902 and/or can disposed at one or more positions along the length L.sub.S of the shaft 1902. As an example, a group of the engagement members 1914 may be diametric opposed from one another, e.g., one of the engagement members 1914 can be circumferentially offset from another one of the engagement members 1914 by 180 degrees) or can be circumferentially offset from each other by an angle other than 180 degrees, e.g., by 90 degrees, 120 degrees, or other angles. The engagement member 1914 can also be disposed along a length L.sub.S of the shaft 1902 at different locations. As an example, the engagement members can be positioned at a midpoint of the length LS of the shaft 1902 (e.g., shown in
[0107] In one example, the engagement members 1914 can be lugs that project from or relative to the outer surface 1910 of the spindle shaft 1902. The spindle shaft 1902 can define a diameter D.sub.S1 measured perpendicular to the center axis 1008 between two diametrically opposed points on the outer surface 1910 of the spindle shaft 1902. A diameter D.sub.S2 measured perpendicular to the center axis 1008 between two diametrically opposed points on the engagement members can be defined for embodiments in which the engagement members 1014 are diametrically opposed. In one example, the distance H.sub.EM can be equal to or less than the distance H (
[0108] Once the core 400 is at least partially mounted on the spindle shaft 1902, the spindle shaft 1902 may rotate in a locking direction 2102 (e.g., clockwise in the orientation shown in
[0109] As an example, with reference to
[0110] While
[0111] As indicated herein,
[0112] In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings. Additionally, the described embodiments/examples/implementations should not be interpreted as mutually exclusive and should instead be understood as potentially combinable if such combinations are permissive in any way. In other words, any member disclosed in any of the aforementioned embodiments/examples/implementations may be included in any of the other aforementioned embodiments/examples/implementations.
[0113] The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential members or elements of any or all the claims. The claimed invention is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
[0114] Moreover, in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms comprises, comprising, has, having, includes, including, contains, containing or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by comprises . . . a, has . . . a, includes . . . a, contains . . . a does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms a and an are defined as one or more unless explicitly stated otherwise herein. The terms substantially, essentially, approximately, about or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1% and in another embodiment within 0.5%. The term coupled as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is configured in a certain way is configured in at least that way but may also be configured in ways that are not listed.
[0115] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various members are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more members than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter may lie in less than all members of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.