Semiconductor structure and formation method thereof
11665972 · 2023-05-30
Assignee
- Semiconductor Manufacturing International (Shanghai) Corporation (Shanghai, CN)
- Semiconductor Manufacturing International (Beijing) Corporation (Beijing, CN)
Inventors
Cpc classification
International classification
Abstract
A semiconductor structure and a method for forming the semiconductor structure are provided. The semiconductor structure includes a substrate, and a conductive layer in the substrate and having a surface exposed by the substrate. A groove is formed in the substrate and adjacent to the conductive layer, and a sidewall of the groove exposes a portion of a sidewall surface of the conductive layer. The semiconductor structure also includes a lower electrode layer located in the groove and on a top surface of the conductive layer. The lower electrode layer covers the top surface and the portion of the sidewall surface of the conductive layer.
Claims
1. A semiconductor structure, comprising: a substrate; a conductive layer in the substrate and having a surface exposed by the substrate, wherein a groove is formed in the substrate and adjacent to the conductive layer, and a sidewall of the groove exposes a first portion of a sidewall surface of the conductive layer, a second portion of the sidewall surface of the conductive layer being in direct contact with the substrate; and a lower electrode layer located in the groove and on a top surface of the conductive layer, wherein the lower electrode layer covers the top surface and the first portion of the sidewall surface of the conductive layer.
2. The semiconductor structure according to claim 1, wherein: a distance from a bottom of the groove to a top of the conductive layer is a first distance; a distance from a bottom of the conductive layer to the top of the conductive layer is a second distance; and a ratio of the first distance over the second distance is in a range of approximately 1/3 to 1/2.
3. The semiconductor structure according to claim 1, wherein: the lower electrode layer is made of a material including copper, tungsten, aluminum, titanium, titanium nitride, tantalum, or a combination thereof.
4. The semiconductor structure according to claim 1, further comprising a magnetic tunnel material film on the lower electrode layer, wherein the magnetic tunnel material film comprises: a lower electromagnetic material film on the substrate and on the lower electrode layer; an insulation film on the lower electromagnetic material film; and an upper electromagnetic material film on the insulation film.
5. The semiconductor structure according to claim 4, wherein: the insulation film is made of a material including magnesium oxide, aluminum oxide, silicon nitride, silicon oxynitride, hafnium dioxide, zirconium dioxide, or a combination thereof.
6. The semiconductor structure according to claim 4, wherein: the lower electromagnetic material film comprises a lower composite film on the substrate and on the lower electrode layer, and a lower electromagnetic film on the lower composite film; and the upper electromagnetic material film includes an upper composite film on the insulation film, and an upper electromagnetic film on the upper composite film.
7. The semiconductor structure according to claim 6, wherein: the upper electromagnetic film is made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof; and the lower electromagnetic film is made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
8. The semiconductor structure according to claim 6, wherein: the upper composite film has a single-layer structure or a composite structure; when the upper composite film has a single-layer structure, the upper composite film is made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof; and when the upper composite film has a composite structure, the upper composite film includes a plurality of conductive layers overlapping each other, wherein each layer of the plurality of conductive layers is made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
9. The semiconductor structure according to claim 6, wherein: the lower composite film has a single-layer structure or a composite structure; when the lower composite film has a single-layer structure, the lower composite film is made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof; and when the lower composite film has a composite structure, the lower composite film includes a plurality of conductive layers overlapping each other, wherein each layer of the plurality of conductive layers is made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
10. A semiconductor structure, comprising: a substrate; a conductive layer in the substrate and having a surface exposed by the substrate, wherein a groove is formed in the substrate and adjacent to the conductive layer, and a sidewall of the groove exposes a portion of a sidewall surface of the conductive layer; and a lower electrode layer located in the groove and on a top surface of the conductive layer, wherein the lower electrode layer covers the top surface and the portion of the sidewall surface of the conductive layer; wherein: a distance from a bottom of the groove to a top of the conductive layer is a first distance; a distance from a bottom of the conductive layer to the top of the conductive layer is a second distance; and a ratio of the first distance over the second distance is in a range of approximately 1/3 to 1/2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings are merely examples for illustrative purposes according to various disclosed embodiments and are not intended to limit the scope of the present disclosure.
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) To make the objectives, technical solutions and advantages of the present disclosure more clear and explicit, the present disclosure is described in further detail with accompanying drawings and embodiments. It should be understood that the specific exemplary embodiments described herein are only for explaining the present disclosure and are not intended to limit the present disclosure.
(6) Reference will now be made in detail to exemplary embodiments of the present disclosure, which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
(7)
(8) The magnetic tunnel junction 130 is electrically connected to the conductive layer 110 in the substrate 100 through the lower electrode layer 120. With development of semiconductor technology toward an increasingly higher integration level, a feature size of a semiconductor device may be correspondingly reduced, and a size of the conductive layer 110 may also be reduced. Accordingly, a contact area between the lower electrode layer 120 and the conductive layer 110 may be small. As a result, contact resistance between the magnetic tunnel junction 130 and the conductive layer 110 may be large, and thus performance of the semiconductor structure formed may decline.
(9) The present disclosure provides a method for forming a semiconductor structure. The method includes providing a substrate. A conductive layer is formed in the substrate, and a surface of the substrate exposes a surface of the conductive layer. The method also includes forming a groove in the substrate. The groove exposes a top surface and a sidewall surface of the conductive layer. The method also includes forming a lower electrode layer in the groove. The lower electrode layer covers the top surface and the sidewall surface of the conductive layer. The method also includes forming a magnetic tunnel material film on a surface of the lower electrode layer. A semiconductor structure formed by using the method provided by the present disclosure may have improved electric performance.
(10)
(11) As shown in
(12) As shown in
(13) In one embodiment, the substrate 200 includes a base (not shown in
(14) The base is made of a semiconductor material. In one embodiment, the base is made of silicon. In some other embodiments, the base may be made of a material including silicon carbide, silicon germanium, multi-element semiconductor materials composed of group III-V elements, silicon-on-insulator (SOI), germanium-on-insulator, or a combination thereof.
(15) In one embodiment, the base includes a device structure (not shown in
(16) The dielectric layer may be made of a material including silicon oxide, low-K dielectric material, ultra-low-K dielectric material, or a combination thereof. In one embodiment, the dielectric layer is made of silicon oxide.
(17) The conductive layer 210 may be made of a material including copper, tungsten, aluminum, titanium, titanium nitride, tantalum, or a combination thereof. In one embodiment, the conductive layer 210 is made of copper.
(18) Returning to
(19) Referring to
(20) The stop layer 220 and the conductive layer 210 are made of different materials. The stop layer 220 and the substrate 200 are made of different materials. The stop layer 220 and a magnetic tunnel material film subsequently formed are made of different materials.
(21) The stop layer 220 may be made of a material including silicon nitride, silicon carbide nitride, silicon oxynitride, or a combination thereof. In one embodiment, the stop layer 220 is made of silicon carbide nitride.
(22) In some other embodiments, the stop layer may not be formed.
(23) Subsequently, a groove adjacent to the conductive layer may be formed in the substrate. The groove may expose a sidewall surface of the conductive layer. A process of forming the groove are illustrated by
(24) Returning to
(25) Referring to
(26) In one embodiment, the hard mask structure 230 is formed on a surface of the stop layer 220.
(27) In one embodiment, the hard mask structure 230 is a multilayer structure. The hard mask structure 230 includes a first hard mask layer 231 on the surface of the stop layer 220, and a second hard mask layer 232 on a surface of the first hard mask layer 231.
(28) In one embodiment, the first hard mask layer 231 is made of nitrogen-doped silicon oxycarbide. The first hard mask layer 231 made of nitrogen-doped silicon oxycarbide may have a good bonding ability with the substrate 200. In a subsequent process of etching the substrate 200 by using the etched first hard mask layer 231 as a mask, the first hard mask layer 231 may not peel or warp. Accordingly, the first hard mask layer 231 may have a good ability of keeping an etching pattern, and accuracy of pattern transfer may thus be improved.
(29) The second hard mask layer 232 is made of titanium nitride. Due to a good bonding ability between the second hard mask layer 232 and the first hard mask layer 231, the second hard mask layer 232 may protect the surface of the first hard mask layer 231 in a subsequent etching process, such that the first hard mask layer 231 may not be thinned. Moreover, the second hard mask layer 232 may have a high physical strength. Accordingly, in a subsequent etching process, patterns of the second hard mask layer 232 and the first hard mask layer 231 may be kept stable, and thus the accuracy of pattern transfer may be further improved.
(30) In some other embodiments, the hard mask structure may also be a single-layer structure.
(31) Returning to
(32) Referring to
(33) The first patterned layer 240 may be used as a mask for subsequently etching the substrate 200. The opening 241 may be used to subsequently define a position and size of the groove to be formed.
(34) In one embodiment, the opening 241 not only exposes the surface of the hard mask structure 230 on the conductive layer 210, but also exposes the surface of the hard mask structure 230 on a portion of the substrate 200 on two sides of the conductive layer 210.
(35) In one embodiment, the opening 241 not only exposes the surface of the hard mask structure 230 on the conductive layer 210, but also exposes the surface of the hard mask structure 230 on a portion of the substrate 200 on two sides of the conductive layer 210. Accordingly, a projection pattern of the conductive layer 210 on the surface of the substrate 200 is within a projection pattern of a groove to be formed subsequently on the surface of the substrate 200.
(36) In some other embodiments, the opening exposes the surface of the hard mask structure on the conductive layer, and also exposes a surface of a portion of the hard mask structure on one side of the conductive layer.
(37) Returning to
(38) Referring to
(39) It should be noted that, in one embodiment, the groove 250 is located in the substrate 200 and the stop layer 220.
(40) In one embodiment, the groove 250 exposes the top surface of the conductive layer 210 and a portion of the sidewall surface on two sides of the conductive layer 210. That is, a projection pattern of the conductive layer 210 on the surface of the substrate 200 is within a projection pattern of the groove 250 on the surface of the substrate 200.
(41) A distance from a bottom of the groove 250 to the top of the conductive layer 210 is a first distance H1. A distance from a bottom of the conductive layer 210 to the top of the conductive layer 210 is a second distance H2. A ratio of the first distance H1 to the second distance H2 is in a range of approximately ⅓ to ½.
(42) A process of etching the hard mask structure 230 and a portion of the substrate 200 includes a process of a dry etching process, a wet etching process, or a combination thereof In one embodiment, the process of etching the hard mask structure 230 and a portion of the substrate 200 includes an anisotropic dry etching process.
(43) In one embodiment, after forming the groove 250, the method also includes removing the hard mask structure 230 and the first patterned layer 240.
(44) Subsequently, a lower electrode layer may be formed in the groove, and the lower electrode layer may cover the top surface and a portion of the sidewall surface of the conductive layer.
(45) In one embodiment, a surface of the lower electrode layer is flush with the surface of the stop layer.
(46) Returning to
(47) Referring to
(48) The lower electrode film 260 is made of a material including copper, tungsten, aluminum, titanium, titanium nitride, tantalum, or a combination thereof. In one embodiment, the lower electrode film 260 is made of tantalum.
(49) Returning to
(50) Referring to
(51) A process of planarizing the lower electrode film 260 includes a chemical mechanical polishing process or a dry etching process.
(52) Since a sidewall of the groove 250 expose a portion of the sidewall surface of the conductive layer 210, the lower electrode layer 261 formed in the groove 250 may not only cover the top surface of the conductive layer 210, but also cover the portion of the sidewall surface of the conductive layer 210.
(53) Since the lower electrode layer 261 is formed by planarizing the lower electrode film 260, the lower electrode layer 261 may be made of a material including copper, tungsten, aluminum, titanium, titanium nitride, tantalum, or a combination thereof. In one embodiment, the lower electrode layer 261 is made of tantalum.
(54) In one embodiment, the lower electrode layer 261 covers the top surface of the conductive layer 210 and a portion of the sidewall surface on two sides of the conductive layer 210.
(55) Since the groove 250 is formed in the substrate 200, and the sidewall of the groove 250 exposes a portion of the sidewall surface of the conductive layer 210, the lower electrode layer 261 formed in the groove 250 may cover the top surface and the portion of the sidewall surface of the conductive layer 210. Since the lower electrode layer 261 not only covers the top surface of the conductive layer 210, but also covers the portion of the sidewall surface of the conductive layer 210, a contact area between the lower electrode layer 261 and the conductive layer 210 may be increased. Accordingly, contact resistance between a magnetic tunnel junction subsequently formed and the conductive layer 210 may be reduced, and electrical performance of the semiconductor structure formed may thus be improved.
(56) In one embodiment, a process of planarizing the lower electrode film 260 is a chemical mechanical polishing process.
(57) In one embodiment, the stop layer 220 is formed on the surface of the substrate 200, and the planarizing process uses a chemical mechanical polishing process. In a process of planarizing the lower electrode film 260 and thus forming the lower electrode layer 261, the chemical mechanical polishing process may use the surface of the stop layer 220 as a flat surface. Accordingly, roughness of the lower electrode layer 261 formed may be reduced, and performance of a magnetic tunnel junction formed may be improved.
(58) Returning to
(59) Referring to
(60) A process of forming the magnetic tunnel material film 270 includes forming a lower electromagnetic material film 271 on the surface of the substrate 200 and the surface of the lower electrode layer 261, forming an insulation film 272 on a surface of the lower electromagnetic material film 271, and forming an upper electromagnetic material film 273 on a surface of the insulation film 272.
(61) The lower electromagnetic material film 271 includes a lower composite film (not shown in
(62) The lower electromagnetic film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(63) The lower composite film may be a single-layer structure or a composite structure. When the lower composite film is a single-layer structure, the lower composite film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof. When the lower composite film is a composite structure, the lower composite film may include a plurality of overlapping conductive layers. Each layer of the plurality of overlapping conductive layers may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(64) In one embodiment, the lower electromagnetic film is a single-layer structure, and the lower electromagnetic film is made of cobalt iron boron. The lower composite film is a double-layer structure. The lower composite film includes a conductive layer made of a cobalt material and a conductive layer made of a platinum material. Accordingly, the lower electromagnetic material film 271 is a fixed layer, that is, a magnetization direction of the lower electromagnetic material film 271 is fixed.
(65) The upper electromagnetic material film 273 includes an upper composite film (not shown in
(66) The upper electromagnetic film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(67) The upper composite film may be a single-layer structure or a composite structure. When the upper composite film is a single-layer structure, the upper composite film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof. When the upper composite film is a composite structure, the upper composite film includes a plurality of overlapping conductive layers. Each layer of the plurality of overlapping conductive layers may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(68) In one embodiment, the upper electromagnetic film is a single-layer structure, and the upper electromagnetic film is made of cobalt-iron-boron. The upper composite film includes a double-layer structure. The upper composite film includes a conductive layer made of a cobalt material and a conductive layer made of a nickel material. Accordingly, the upper electromagnetic material film 273 is a free layer, that is, a magnetization direction of the upper electromagnetic material film 271 is not fixed.
(69) The insulation film 272 is made of a material including magnesium oxide, aluminum oxide, silicon nitride, silicon oxynitride, hafnium dioxide, zirconium dioxide, or a combination thereof. In one embodiment, the insulation film 272 is a single-layer structure, and the insulation film 272 is made of magnesium oxide.
(70) In one embodiment, the method also includes forming an upper electrode film 274 on a surface of the magnetic tunnel material film 270. The upper electrode film 274 is made of a material including copper, tungsten, aluminum, titanium, titanium nitride, tantalum, or a combination thereof. In one embodiment, the upper electrode film 274 has a single-layer structure, and the upper electrode film is made of tantalum.
(71) Subsequently, the magnetic tunnel material film is patterned, and a magnetic tunnel junction is thus formed.
(72) Returning to
(73) Referring to
(74) The second patterned layer 280 may be used to define a size and position of a magnetic tunnel junction to be formed subsequently.
(75) In one embodiment, the second patterned layer 280 not only covers a surface of a portion of the upper electrode film 274 on the lower electrode layer 261, but also covers a surface of a portion of the upper electrode film 274 on the portion of the substrate 200 on two sides of the lower electrode layer 261.
(76) Returning to
(77) Referring to
(78) Since the stop layer 220 is disposed on the surface of the substrate 200, in a process of patterning the magnetic tunnel material film 270 to form the magnetic tunnel junction 275, an etching process may be stopped on the surface of the stop layer 220. Accordingly, damages of the etching process to devices in the substrate 200 may be avoided, and electrical performance of the semiconductor structure formed may thus be improved.
(79) By patterning the magnetic tunnel material film 270, the lower electromagnetic material film 271 may form a lower electromagnetic layer 2751, the insulation film 272 may form an insulation layer 2752, and the upper electromagnetic material film 272 may form an upper electromagnetic layer 2753. Correspondingly, the magnetic tunnel junction 275 includes the lower electromagnetic layer 2751 on the surface of the lower electrode layer 261, the insulation layer 2752 on a surface of the lower electromagnetic layer 2751, and the upper electromagnetic layer 2753 on a surface of the insulation layer 2752.
(80) In one embodiment, the method for forming the semiconductor structure further includes, by using the second patterned layer 280 as a mask, etching the upper electrode film 274 to form an upper electrode layer 276. The upper electrode layer 276 is located on a surface of the magnetic tunnel junction 275.
(81) In one embodiment, after forming the magnetic tunnel junction 275, the method also includes removing the second patterned layer 280.
(82) Returning to
(83) Referring to
(84) A process for forming the sidewall spacers 290 includes forming a sidewall spacer material film (not shown in
(85) The present disclosure also provides a semiconductor structure. Referring to
(86) Since the lower electrode layer 261 not only covers the top surface of the conductive layer 210, but also covers the portion of the sidewall surface of the conductive layer 210, a contact area between the lower electrode layer 261 and the conductive layer 210 may be increased. Accordingly, contact resistance between a magnetic tunnel junction subsequently formed and the conductive layer 210 may be reduced, and electrical performance of the semiconductor structure formed may thus be improved.
(87) In one embodiment, a distance from a bottom of the groove 250 (as shown in
(88) The ratio of the first distance H1 to the second distance H2 may affect performance of the semiconductor structure. When the ratio is less than approximately ⅓, a height of the portion of the sidewall surface of the conductive layer 210 covered by the lower electrode layer 261 may be too small. Accordingly, a contact area between the lower electrode layer 261 and the conductive layer 210 may not be effectively increased, and thus performance of the semiconductor structure formed may still be undesirable. When the ratio is greater than approximately ½, the height of the portion of the sidewall surface of the conductive layer 210 covered by the lower electrode layer 261 may be too large. Accordingly, a depth of the groove 250 formed by etching the substrate 200 may be too large, that is, the depth and a width of the groove 250 may be too large. As such, a process for forming the groove 250 may be difficult, and the performance of the semiconductor structure formed may be difficult to be improved.
(89) The lower electrode layer 261 may be made of a material including copper, tungsten, aluminum, titanium, titanium nitride, tantalum, or a combination thereof.
(90) The magnetic tunnel material film 270 includes a lower electromagnetic material film 271 on the surface of the substrate 200 and on a surface of the lower electrode layer 261, an insulation film 272 on a surface of the lower electromagnetic material film 271, and an upper electromagnetic material film 273 on a surface of the insulation film 272.
(91) The insulation film 272 may be made of a material including magnesium oxide, aluminum oxide, silicon nitride, silicon oxynitride, hafnium dioxide, zirconium dioxide, or a combination thereof.
(92) The lower electromagnetic material film 271 includes a lower composite film (not shown in
(93) The upper electromagnetic film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof. The lower electromagnetic film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(94) The upper composite film may be a single-layer structure or a composite structure. When the upper composite film is a single-layer structure, the upper composite film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof. When the upper composite film is a composite structure, the upper composite film includes a plurality of overlapping conductive layers. Each layer of the plurality of overlapping conductive layers may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(95) The lower composite film may be a single-layer structure or a composite structure. When the lower composite film is a single-layer structure, the lower composite film may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof. When the lower composite film is a composite structure, the lower composite film may include a plurality of overlapping conductive layers. Each layer of the plurality of overlapping conductive layers may be made of a material including iron, platinum, cobalt, nickel, cobalt iron boron, cobalt iron, nickel iron, lanthanum strontium manganese oxide, or a combination thereof.
(96) The embodiments disclosed in the present disclosure are exemplary only and not limiting the scope of the present disclosure. Various combinations, alternations, modifications, or equivalents to the technical solutions of the disclosed embodiments can be obvious to those skilled in the art and can be included in the present disclosure. Without departing from the spirit of the present disclosure, the technical solutions of the present disclosure may be implemented by other embodiments, and such other embodiments are intended to be encompassed within the scope of the present disclosure.