ASSEMBLY FOR SUPPLYING POWER TO A ROTATING ELECTRIC MACHINE
20250211071 · 2025-06-26
Assignee
Inventors
- David NIKOLIC (Cergy Pontoise, FR)
- Erwan NICOT (Cergy Pontoise, FR)
- François PELLIER (Cergy Pontoise, FR)
Cpc classification
H02K2211/00
ELECTRICITY
International classification
Abstract
Assembly for supplying power to a rotating electric machine for driving a vehicle including at least one string of modules having first and second terminals. Each string includes at least one module having its tertiary and quaternary terminals connected to a first power supply bus and at least one module having its tertiary and quaternary terminals connected to a second power supply bus, the modules of each string being distributed in particular between modules having their tertiary and quaternary terminals connected to the first power supply bus and modules having their tertiary and quaternary terminals connected to the second power supply bus. At least one DC/DC converter of a module of each string is an isolated and reversible converter.
Claims
1. Assembly for supplying power to a rotating electric machine for driving a vehicle comprising: at least one string of modules comprising a first terminal and a second terminal, each module comprising: a primary terminal and a secondary terminal, the primary terminal being connected to the secondary terminal of another module and/or the secondary terminal being connected to the primary terminal of another module, an electrical energy storage unit, a switching H-bridge, the bridge comprising two switching arms comprising two controllable switches, arranged on either side of a midpoint, each midpoint of the bridge being connected to one of the terminals of the module, the electrical energy storage unit being arranged in a branch in parallel with the switching arms, and at least one module comprising a DC/DC converter, comprising controllable switches, that is connected firstly to the terminals of the electrical energy storage unit and secondly to a tertiary terminal and a quaternary terminal of the module, a first and a second power supply bus that are intended to be connected to an electrical load and/or a respective electrical energy storage unit, each string comprising at least one module having its tertiary and quaternary terminals connected to the first power supply bus and at least one module having its tertiary and quaternary terminals connected to the second power supply bus, the modules of each string being distributed in particular between modules having their tertiary and quaternary terminals connected to the first power supply bus and modules having their tertiary and quaternary terminals connected to the second power supply bus, wherein at least one DC/DC converter of a module of each string is an isolated and reversible converter.
2. Assembly according to claim 1, all the modules of the at least one string comprising a DC/DC converter, this converter being an isolated and reversible converter.
3. Assembly according to claim 1, the first and second terminals defining the only output voltage of the at least one string other than voltages defined between tertiary and quaternary terminals of one of the modules.
4. Assembly according to claim 1, the energy storage unit within the modules being arranged in a branch in parallel with the switching arms, this branch being devoid of switches.
5. Assembly according to claim 1, all or some of the modules of the at least one string comprising a bidirectional switching cell arranged between their primary terminal and their secondary terminal, this switching cell comprising at least one controllable semiconductor switch.
6. Assembly according to claim 1, the electrical energy storage unit within the modules of the at least one string having a nominal voltage of between 3 and 60 V.
7. Assembly according to claim 6, the first and second power supply buses being intended to be connected to electrical loads and/or electrical energy storage units having the same nominal voltage.
8. Electrical circuit for supplying power to a rotating electric machine for driving a vehicle comprising: a polyphase electric machine; an input interface that is able to be connected to a charging station, an assembly for supplying power to a rotating electric machine according to claim 1, a system of switches allowing each string of the assembly to be connected to the terminals of a phase of the electric machine or to the input interface, and a control unit that is able to control the switches within the electrical circuit.
9. Circuit according to claim 8, the control unit being able to control the switches of the DC/DC converters of the modules connected to the same power supply bus in such a way that at least one module transfers energy to at least one other module via said same power supply bus, the DC/DC converters of these modules discharging and charging their respective energy storage units.
10. Circuit according to claim 8, the circuit comprising a third power supply bus intended to be connected to an electrical load having a nominal voltage higher than the nominal voltage of the loads and/or electrical energy storage units intended to be connected to the first and second power supply buses, and comprising an additional string such as the at least one string of the assembly.
11. Circuit according to claim 10, the control unit being able to control the switches of the DC/DC converters of the modules connected to the same power supply bus in such a way that the modules of the at least one string of the assembly transfer energy to the modules of the additional string via said same power supply bus, the DC/DC converters of the modules of the at least one string of the assembly and the DC/DC converters of the modules of the additional string discharging and charging their respective energy storage units when a charging station applies a voltage to the input interface.
12. Circuit according to claim 10, the control unit being able to control the switches of the DC/DC converters of the modules connected to the same power supply bus in such a way that the modules of the at least one string of the assembly transfer energy to the modules of the additional string via said same power supply bus, the DC/DC converters of the modules of the at least one string of the assembly and the DC/DC converters of the modules of the additional string discharging and charging their respective energy storage units when the electric machine is operating as a generator.
13. Circuit according to claim 10, the control unit being able to control the switches of the DC/DC converters of the modules connected to the same power supply bus in such a way that the modules of the additional string transfer energy to the modules of the at least one string of the assembly via said same power supply bus, the DC/DC converters of the modules of the at least one string and the DC/DC converters of the modules of the additional string charging and discharging their respective energy storage units when the load connected to the third power supply bus is below a predefined or zero threshold value.
14. Circuit according to claim 10, the supply of power to the third power supply bus from the input interface or from the phases of the rotating electric machine being provided exclusively by transferring electrical energy via the first power supply bus and/or by transferring electrical energy via the second power supply bus.
15. Circuit according to claim 10, the electrical energy storage units contained in the modules of the additional string having a different chemical composition, size and/or nominal voltage compared to the electrical energy storage units contained in the modules of the at least one string.
16. Assembly according to claim 2, the first and second terminals defining the only output voltage of the at least one string other than voltages defined between tertiary and quaternary terminals of one of the modules.
17. Assembly according to claim 2, the energy storage unit within the modules being arranged in a branch in parallel with the switching arms, this branch being devoid of switches.
18. Assembly according to claim 2, all or some of the modules of the at least one string comprising a bidirectional switching cell arranged between their primary terminal and their secondary terminal, this switching cell comprising at least one controllable semiconductor switch.
19. Assembly according to claim 2, the electrical energy storage unit within the modules of the at least one string having a nominal voltage of between 3 and 60 V.
20. Electrical circuit for supplying power to a rotating electric machine for driving a vehicle comprising: a polyphase electric machine; an input interface that is able to be connected to a charging station, an assembly for supplying power to a rotating electric machine according to claim 2, a system of switches allowing each string of the assembly to be connected to the terminals of a phase of the electric machine or to the input interface, and a control unit that is able to control the switches within the electrical circuit.
Description
[0066] The invention can be understood better upon reading the following description of non-limiting examples of implementations thereof:
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073] The module 10 as shown in
[0074] The module 10 also comprises an electrical energy storage unit 12, having a nominal voltage V.sub.c. This electrical energy storage unit can be a cell of a battery employing a plurality of cells, and can have a nominal voltage of between 3 and 60 V, for example. This energy storage unit 12 is arranged in a branch in parallel with a switching bridge 13, this branch not comprising any switches. This switching bridge 13 is connected as an H and comprises controllable switches 14a, 14b, 14c, 14d, arranged on either side of the midpoints 13a and 13b, these midpoints being connected to the primary terminal 11a and the secondary terminal 11b, respectively, of the module 10. In the example shown in
[0075] When a control unit controls the switches of the switching bridge 13 in such a way that the switches 14a, 14d are in the closed position and the switches 14b, 14c are in the open position, the voltage V.sub.m between the terminals 11a and 11b of the module 10 is equal to V.sub.c. When the switches 14b, 14c are in the closed position and the switches 14a, 14d are in the open position, the voltage V.sub.m between the terminals 11a and 11b of the module 10 is equal to V.sub.c.
[0076] When a control unit controls the switches 14a, 14b to be in the open position and the switches 14c, 14d to be in the closed position, or controls the switches 14a, 14b to be in the closed position and the switches 14c, 14d to be in the open position, the voltage V.sub.m between the terminals 11a and 11b of the module 10 is zero, the energy storage unit being functionally disconnected from the terminals 11a, 11b of the module 10.
[0077] The module 10 also comprises a DC/DC converter 15, connected firstly to the terminals of the energy storage unit 12 and connected secondly to a tertiary terminal 16a and a quaternary terminal 16b of the module 10.
[0078] The DC/DC converter 15 can raise or lower the voltage V.sub.c originating from the electrical energy storage unit 12.
[0079] The DC/DC converter 15 contains at least one controllable switch, not shown in
[0080] The DC/DC converter 15 is also reversible, in that it is capable of converting voltage from the energy storage unit 12 to the tertiary 16a and quaternary 16b terminals, and vice versa. Thus, when a voltage source applies a DC voltage to the tertiary 16a and quaternary 16b terminals, the DC/DC converter can recharge the energy storage unit 12 of the module 10.
[0081]
[0082] In the example shown in
[0083] The string 30 has a single output voltage that is defined between its two terminals 37a and 37b. Independently of the value that can be taken by this output voltage, it will be designated V.sub.s hereinafter. In the example shown in
[0084]
[0085] At the times 0, t.sub.1, t.sub.2 and t.sub.3, the modules 31, 32, 33, 34 of the string 30 are successively controlled so that the voltage between their terminals is equal to V.sub.c, the maximum voltage of the generated AC voltage V.sub.s between two successive times becoming equal to V.sub.c, 2*V.sub.c, 3*V.sub.c and 4*V.sub.c, respectively. Controlling a module is understood to mean controlling the switches within said module in order to obtain the desired voltage between its terminals.
[0086] At the times t.sub.4, t.sub.5, t.sub.6, the modules 31, 32, 33, 34 of the string 30 are successively controlled so that the voltage between their terminals is equal to 0, the maximum voltage of the generated AC voltage 35 between two successive times becoming equal to 3*V.sub.c, 2*V.sub.c and V.sub.c, respectively.
[0087] The time interval between the times 0 and t.sub.7 corresponds to the positive part of the period T.sub.1 of the AC voltage 35.
[0088] The order of control of the modules 31, 32, 33, 34 between the times 0 and t.sub.7 can correspond, for example, to the state of charge of the electrical energy storage unit within the modules 31, 32, 33, 34. In order to balance the state of charge of the energy storage units contained in the modules 31, 32, 33, 34, the modules can be controlled, for example, at the times 0, t.sub.1, t.sub.2 and t.sub.3 in descending order of the state of charge of their electrical energy storage unit and in ascending order at the times t.sub.4, t.sub.5, t.sub.6 and t.sub.7. Thus, the storage unit with the most charge among the modules will be discharged for longer and the storage unit with the least charge will be discharged for less time, extending the operating radius of the string.
[0089] At the times t.sub.7, t.sub.8, t.sub.9 and t.sub.10, the modules 31, 32, 33, 34 of the string 30 are successively controlled so that the voltage between their terminals is equal to V.sub.c, the maximum voltage of the generated AC voltage 35 between two successive times becoming equal to V.sub.c, 2*V.sub.c, 3*V.sub.c and 4*V.sub.c, respectively. At the times t.sub.11, t.sub.12 and t.sub.13, the modules 31, 32, 33, 34 of the string 30 are successively controlled so that the voltage between their terminals is equal to 0, the maximum voltage of the generated AC voltage 35 between two successive times becoming equal to 3*V.sub.c, 2*V.sub.c and V.sub.c, respectively.
[0090] The time interval between the times t.sub.7 and t.sub.14 corresponds to the negative part of the period T.sub.1 of the AC voltage V.sub.s.
[0091] The order of control of the modules 31, 32, 33, 34 between the times t.sub.7 and t.sub.13 can correspond, for example, to the state of charge of the electrical energy storage unit within the modules 31, 32, 33, 34, 35. In order to balance the state of charge of the energy storage units contained in the modules 31, 32, 33, 34, the modules can be controlled, for example, in descending order of the state of charge of their electrical energy storage unit between the times t.sub.7, t.sub.8, t.sub.9 and t.sub.10 and in ascending order at the times t.sub.11, t.sub.12 and t.sub.13.
[0092] Between two successive times, a module can be controlled so that the voltage between its terminals successively transitions from V.sub.c to 0 and vice versa during the positive part of the period T.sub.1 or V.sub.c to 0 and vice versa during the negative part of the period T.sub.1, for example by pulse width modulation. This reduces harmonic distortions in the generated AC voltage 35.
[0093] All or some of the time intervals between two successive times 0, t1, t2, t3, etc., can be identical.
[0094]
[0095] In the example shown in
[0096] Similarly, during the time intervals 45, 46, 47 and 48, during the negative half-cycle of the period T.sub.2 of the AC voltage V.sub.s, the modules 31, 32, 33, 34 of the string 30 are successively controlled so that the voltage between their primary and secondary terminals is equal to V.sub.c between the times when the AC voltage V.sub.s is equal to 0, V.sub.c, 2*V.sub.c and 3*V.sub.c, respectively, in such a way that their respective electrical energy storage unit is charged during these respective time intervals.
[0097] The order of control of the modules 31, 32, 33, 34 can correspond, for example, to the state of charge of the electrical energy storage unit within the modules 31, 32, 33, 34. In order to balance the state of charge of the electrical energy storage units contained in the modules 31, 32, 33, 34, the modules can be charged, for example, during the intervals 41, 42, 43, 44, respectively, in ascending order of the state of charge of their electrical energy storage units. Thus, the most discharged electrical energy storage unit will be charged for longer, and vice versa. This ascending order can be similarly applied for the intervals 45, 46, 47, 48. Balancing recharging between the electrical energy storage units reduces the overall time for recharging the string 30.
[0098] Between two successive times, a module can be controlled in such a way that the voltage between its terminals successively transitions from V.sub.c to 0 and vice versa during the positive part of the period T.sub.2 or V.sub.c to 0 and vice versa during the negative part of the period 36, for example by pulse width modulation. This reduces harmonic distortions when charging the electrical energy storage unit.
[0099]
[0100] The circuit 100 comprises an input interface 101. This input interface is intended to be connected for example to a charging station for an electrically driven vehicle that is able to supply a single-phase or polyphase AC voltage or a DC voltage.
[0101] In the example shown in
[0102] The circuit 100 comprises a rotating electric machine 102. In the example shown in
[0103] A control unit 109 is present in the circuit 100. The control unit 109 can be a processor or an integrated circuit, for example an FPGA or an ASIC, comprising the means for implementing the functions for controlling the circuit 100 and controlling all of the switches within the circuit 100.
[0104] The circuit 100 as shown comprises an assembly 103 made up of three strings 30, a first power supply bus 110 and a second power supply bus 112. These three strings are as per the string 30 shown in
[0105] In the example shown in
[0106] The first power supply bus and the second power supply bus are connected to a first interface 111 and a second interface 113, respectively. These interfaces 111, 113 are intended to be connected to a respective electrical load having a nominal voltage of, for example, between 8 and 48 V, for example 12 V. These loads can be so-called low-voltage equipment of the vehicle employing the circuit 100 of
[0107] The strings 30 of
[0108] When the strings 30 are connected to a respective phase 102x, 102y, 102z of the electric machine 102, the control unit 109 can control the switches of the assembly 103 in such a way that they each supply an AC voltage to the phases 102x, 102y, 102z of the electric machine 102. For example, this supplied voltage can be such as the voltage 35 shown in
[0109] When the strings 30 are connected to a respective phase 102x, 102y, 102z of the electric machine 102, and the electric machine 102 generates an AC voltage, for example during regenerative braking, the control unit 109 can control the switches of the assembly 103 in such a way that the electrical energy storage units of the modules 10 can be recharged from this AC voltage.
[0110] In the example shown in
[0111] In the example shown in
[0112] The circuit 100 of
[0113] In this example, the additional string 114 comprises four modules 10 arranged between its terminals. The energy storage units within the modules 10 of the additional string 114 can have a different chemical composition, size and/or nominal voltage compared to the electrical energy storage units contained in the modules 10 of the assembly 103.
[0114] The terminals 37a, 37b of the additional string 114 are connected in parallel to a third power supply bus 115. This third power supply bus 115 is connected to an additional interface 116 that is intended to be connected to an electrical load having a nominal voltage of several hundred volts, for example 400 V, 800 V or more than 1000 V. This load can be so-called high-voltage equipment of the vehicle employing the circuit 100 of
[0115] Thus, the modules 10 of the additional string 114 can be controlled in such a way that they supply a DC voltage that is able to be supplied to the additional load intended to be connected to the additional interface 116.
[0116] The tertiary 16a and quaternary 16b terminals of the modules 10 of the additional string are connected in parallel either to the first power supply bus 110 or to the second power supply bus 112.
[0117] This connection of the modules of the assembly 103 and of the additional string 114 to the same power supply buses 110 and 112, coupled with the fact that the DC/DC converter within the modules 10 is reversible, allows energy to be transferred between multiple modules 10 within the assembly 103 and/or the additional string 114, which are connected to the same power supply bus 110 or 112.
[0118] In the circuit 100 shown in
[0119] The energy transfer between multiple modules 10 connected to the same power supply bus 110 or 112 can be used, in a first example, to balance the state of charge of the electrical energy storage unit between at least two modules 10 connected to the same power supply bus 110 or 112, at least one first module 10 discharging its electrical energy storage unit, and at least one second module 10 charging its electrical energy storage unit. This balancing of the state of charge of the electrical energy storage units by the same power supply bus 110 or 112 is advantageous because it can be achieved between two modules of two different strings connected to the same power supply bus 110 or 112, and can therefore extend the overall operating radius of the circuit 100.
[0120] In a second example, this energy transfer can allow the electrical energy storage units of the modules 10 of the additional string 114 to be charged when a charging station connected to the input interface 101 supplies an AC or DC voltage. In this case, the modules 10 of the assembly 103 transfer energy to the modules of the additional string 114 via the power supply buses 110 and 112. Since the additional string of modules 114 is not connected to the terminals of the input interface 101, this energy transfer allows both the energy storage units of the strings 30 of the assembly 103 and the energy storage units of the additional string 114 to be charged.
[0121] In a third example, this energy transfer can allow the electrical energy storage units of the modules 10 of the additional string 114 to be charged when the electric machine 102 is generating, for example during regenerative braking. In this case, the modules 10 of the strings 30 of the assembly 103 transfer energy to the modules of the additional string 114 via the power supply buses 110 and 112. Since the additional string of modules 114 is not connected to the terminals of the electric machine 102, this energy transfer allows both the energy storage units of the strings 30 of the assembly 103 and the energy storage units of the additional string 114 to be charged.
[0122] In a fourth example, this energy transfer can allow the energy storage units of the modules 10 of the strings 30 of the assembly 103 to be charged when the load connected to the third power supply bus 115 is below a predetermined or zero threshold. In this case, the modules 10 of the additional string 114 transfer energy to the modules of the strings 30 of the assembly 103 via the power supply buses 110 and 112. This allows the energy stored in the modules 10 of the additional string 114 to be used in order to recharge the energy storage units of the modules 10 of the strings 30 of the assembly 103 when there is little use of the additional string 114 by the loads connected to the power supply bus 115. The threshold value can correspond to a ratio between the energy consumed by the loads that are intended to be connected to the power supply bus 115 and the maximum energy that the additional string 110 can supply, in particular the threshold value may be equal to 10%. This results in an improvement in the overall operating radius of the circuit 100.
[0123] The invention is not limited to what has been described with reference to the figures.
[0124] Only some of the modules 10 of the strings 30 of the assembly 103 of the circuit 100 can comprise a DC/DC converter, and only some of the modules 10 can comprise a reversible DC/DC converter.
[0125] Not all the modules 10 of the strings 30 of the assembly 103 may be connected to the first power supply bus 110 or to the second power supply bus 112, at least one module 10 of each string 30 of the assembly 103 having to be connected to the first power supply bus 110 and at least one module of each string 30 of the assembly 103 having to be connected to the second power supply bus 112.
[0126] The strings 30 of the assembly 103 may not have the same number of modules 10 connected to the first power supply bus 110 and/or to the second power supply bus 112.
[0127] The control unit 109 can comprise a main control unit and multiple subsidiary control units, for example one subsidiary control unit per string 30 and 114 and one subsidiary control unit per module 10, the functions for controlling the circuit and controlling the switches within the circuit being distributed within the main and subsidiary control units.
[0128] All or some of the modules 10 in the circuit 100 can comprise a bidirectional switching cell arranged between their primary terminal 11a and their secondary terminal 11b, this switching cell comprising at least one controllable semiconductor switch. This switching cell allows the energy storage unit 12 to be functionally disconnected from the terminals 11a, 11b of a module 10 as a result of being controlled to be in the closed position. It is also possible to offer redundancy for the disconnection of the energy storage unit 12 of a module 10 by controlling both the switching cell and the switches of the switching bridge 13 to be in the closed position. This redundancy allows a module to be made more resistant to malfunctions, for example to a short circuit of a switch.
[0129] This switching cell can comprise a bidirectional transistor, for example a four-quadrant gallium nitride (GaN) based power transistor, or two unidirectional transistors connected in anti-parallel or anti-series, for example MOS field effect transistors or bipolar transistors, or an electromechanical system switch.
[0130] The switches of the switching bridge 13 within the module 10 and the switching cell can be of the same type.