Floor Maintenance Machine With Hollow Hood Providing Air Filtration
20250204737 ยท 2025-06-26
Inventors
Cpc classification
A47L11/4083
HUMAN NECESSITIES
A47L11/4013
HUMAN NECESSITIES
A47L11/4097
HUMAN NECESSITIES
A47L11/4027
HUMAN NECESSITIES
International classification
Abstract
A floor maintenance machine may include a hollow hood that can be utilized as part of an exhaust pathway and support secondary filtration elements. This hood can be used in conjunction with debris collection from the floor using one or more brooms and/or a vacuum such as a novel integrated vacuum formed on an exterior surface of the hollow hood.
Claims
1. A floor maintenance machine for collecting debris from a floor, the floor maintenance machine comprising: a broom and a hopper positioned to collect debris swept by the broom; and an exhaust system drawing a gas with suspended debris from a region of the broom and the hopper, the exhaust system comprising: a filter box positioned to receive the gas including the suspended debris therein following sweeping, in which the filter box receives a primary dust filter; a fan in fluid communication with the primary filter that draws the gas with the suspended debris through the primary filter; and a hollow hood defining an internal chamber, the internal chamber having an inlet opening receiving the gas with suspended debris expelled from the fan into the internal chamber and at least one exhaust opening in fluid communication with a surrounding environment in which the at least one exhaust opening receives a secondary filter to further filter the suspended debris from the gas before the gas is exhausted from the at least one exhaust opening.
2. The floor maintenance machine of claim 1, wherein the filter box is above and in fluid communication with the hopper.
3. The floor maintenance machine of claim 1, wherein the hollow hood defines an enclosure configured to cover components of the maintenance machine.
4. The fluid maintenance machine of claim 3, wherein the hollow hood is movable relative to the rest of the fluid maintenance machine to provide access to at least some of the components covered by the hollow hood.
5. The fluid maintenance machine of claim 4, wherein the hollow hood being movable relative to the rest of the fluid maintenance machine involves the hollow hood being tippable.
6. The fluid maintenance machine of claim 4, wherein the hollow hood is moveable between a closed position in which the fan abuts the inlet opening of the hollow hood to define a direct pathway from the fan to the hollow hood, and an open position in which the inlet opening of the hollow hood is separated from the fan to temporarily break the direct pathway therebetween.
7. The floor maintenance machine of claim 1, wherein secondary filter is configured to filter smaller-sized debris than the primary filter.
8. The floor maintenance machine of claim 1, wherein the at least one exhaust opening is two exhaust openings each including a corresponding secondary filter.
9. The floor maintenance machine of claim 1, wherein the hood is a polymeric rotomolded form and the internal chamber is defined by the inside walls of the polymeric rotomolded form.
10. The floor maintenance machine of claim 1, further comprising: a vacuum collection chamber adapted to receive a filter bag, the vacuum collection chamber being defined at least in part by the hollow hood, the internal chamber of the hollow hood having an inlet opening receiving the exhaust of the vacuum source; a flexible vacuum hose that is in fluid communication with the surrounding environment and the vacuum collection chamber; a vacuum source in fluid communication with the vacuum collection chamber; and wherein the vacuum source draws a vacuum in the vacuum collection chamber and exhausts the gas into the interior volume of the hollow hood and ultimately out the at least one exhaust opening of the hollow hood.
11. The floor maintenance machine of claim 10, wherein, when the vacuum source draws the vacuum in the vacuum collection chamber, this draws gas and debris through the flexible hose from the surrounding environment for collection in the vacuum collection chamber.
12. The floor maintenance machine of claim 10, wherein the vacuum collection chamber is defined at least in part by an exterior surface of the hollow hood.
13. The floor maintenance machine of claim 1, further comprising a bypass valve providing selective fluid communication between the interior chamber of the hollow hood and the surrounding environment, wherein such selective fluid communication is dependent on a pressure within the interior chamber of the hollow hood and permits a gas within the interior chamber of the hollow hood to exhaust through the bypass valve into the surrounding environment above a threshold pressure.
14. The floor maintenance machine of claim 13, wherein, when pressure in the interior chamber of the hollow hood is below the threshold pressure, the bypass valve remains closed and, when the threshold pressure is exceeded inside the interior chamber of the hollow hood, the bypass valve is opened to permit communication to the surrounding environment.
15. The floor maintenance machine of claim 13, wherein the bypass valve includes a bypass opening formed on the hollow hood and a bypass flap that is biased or positioned to cover the bypass opening.
16. The floor maintenance machine of claim 15, wherein, when pressure in the interior chamber of the hollow hood is below the threshold pressure, the bypass flap covers the bypass opening to substantially prevent the exhaust of gas through the bypass opening and, when the threshold pressure is exceeded inside the interior chamber of the hollow hood, the bypass flap lifts from the bypass opening to permit exhaust of gas in the interior chamber to the surrounding environment through the bypass opening.
17. The floor maintenance machine of claim 13, wherein, during operation of the floor maintenance machine, the bypass valve being open is visually indicative that the secondary filter requires replacement or is blocked.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0029] Referring first to
[0030] With additional reference being made to
[0031] In the form illustrated and best shown in
[0032] Returning to
[0033] The one or more side brooms 140 direct the debris toward a collection system configured to remove the debris from the floor. The collection system includes a broom housing 144 that partially surrounds a cylindrical broom assembly 148 for sweeping the floor surface. For example, the brooms can be similar to those described by U.S. Pat. No. 9,572,469 issued on Feb. 21, 2017, which is incorporated herein by reference for all purposes as if set forth in its entirely herein, or other brooms or brushes not including the drive improvements described in that patent. In the illustrated embodiment, the brooms in the broom assembly 148 are horizontally-oriented cylindrical brooms. As is best illustrated in the partial view of the underside of the floor maintenance machine 100 in
[0034] During operation, the collection system receives and retains the collected debris in a hopper 152. As illustrated in
[0035] As described above, broom assemblies can cause debris on the floor to become agitated and airborne in a way that might allowing debris to escape collection systems. As such, an exhaust system is utilized to capture and filter suspended debris that is swept up by the broom assembly to minimize the amount of particulate introduced into the surrounding air. As will be discussed below, the exhaust system includes an unconventional fluid/gas exhaust pathway that utilizes the internal chamber 132 of the hollow hood 108 to exhaust filtered gas and provide a second level of filtration.
[0036] Referring again to
[0037] The inner volume 160 of the filter box 128 is configured to receive and retain a primary filter 164, which is best shown in
[0038] Making brief reference to
[0039] As generally described above, the exhaust system utilizes the internal chamber 132 of the hood 108 to exhaust filtered gas. As illustrated in
[0040] In some cases, the gas that is exhausted by the fan 176 can include suspended debris, sometimes debris having a smaller particulate size that would not be readily caught during primary filtration stage, despite filtration by the primary filter 164. As such, a secondary filter 188 is coupled to or received by the exhaust outlet 184, to provide a second filtration of the gas, and to further remove any remaining airborne debris in the gas before exhausting the gas. This both improves the quality of the exhaust gas and avoids exhausting swept particulate back onto the surfaces just cleaned and reduces the amount of particulate in the air for those in the immediate vicinity that may be exposed to the exhaust.
[0041] As described above, secondary filters of exhaust systems are often rarely replacedor at least less regularly than they should beas they are generally disposed out of sight and mind. Consequently, the exhaust outlet 184 of the hood 108 is disposed in a conveniently accessible location on the hood 108, allowing operators to easily change the secondary filter 188 without obstruction. For example, as illustrated in
[0042] In some configurations, the hood 108 can include a plurality of exhaust outlets, each configured to receive a secondary filter. The plurality of exhaust outlets can provide multiple fluid pathways through the internal chamber 132 of the hood 108. Including multiple exhaust outlets to the surrounding environment ensures that the gas can be exhausted, even if one of the secondary filters becomes clogged and also provides the benefit of increasing the surface area available for secondary filtration.
[0043] As generally described above, the exhaust system includes a pathway for gases that connects a region of the broom assembly 148 and the hopper 152 (e.g., the broom housing 144), to a surrounding environment. For example, the gas is drawn by the fan 176 through the inlet opening 156 from the broom housing 144 to the filter box 128. Suspended debris present in the gas is removed by the primary filter 164 as the fan 176 continues to draw the gas through the filter box 128. The gas is then drawn through the fan housing 172 and exhausted into the internal chamber 132 of the hood 108, through the exhaust inlet 180. The fan 176 is configured to push or exhaust the gas through the internal chamber 132 and through the secondary filter 188 disposed in the exhaust outlet 184. The secondary filter 188 is configured to remove any remaining suspended debris present in the gas, prior to the gas entering the surrounding environment. In this way, the gas is filtered twice, first by the primary filter 164, and second by the secondary filter 188.
[0044] It is noted that the secondary filter 188 is configured to filter smaller-sized debris than the primary filter 164. The variable filter sizes can allow the exhaust system to function for longer periods of time without the need to change filters. It can be advantageous to position the fan 176 in the fluid pathway after the primary filter 164, in order to remove large airborne debris or particles that could jam or otherwise interfere with the function of the fan 176.
[0045] With brief forward reference to
[0046] Utilizing the internal chamber 132 of the hollow hood 108 provides a unique solution to exhausting gas from floor maintenance machines. For example, the use of the hollow hood 108 can reduce the number of hose components required to conduct air from the fan source to the secondary filter 188. Furthermore, the use of the hollow hood 108 can easily provide more than one fluid pathway through more than one secondary filters, when exhausting the gas to the surrounding environment. It also provides a secondary function for the hood, which normally is just present to cover components, and by providing this second function enables a generally smaller overall size for the machine. Also, because of the large overall surface area of the hood 108 as compared to say an exhaust pipe, there exists the possibility to use surfaces as comparably larger exhaust openings for filtration.
[0047] In some configurations, the floor maintenance machine 100 might include an integrated vacuum 192 including a handheld vacuum wand 196 that is operable by a user. This integrated vacuum 192 might exist in conjunction with the aforementioned system for collecting debris and particulate from the floor using the cylindrical brooms or brushes or may exist in machines independent of that other improvement.
[0048] As illustrated, the integrated vacuum 192 includes a vacuum collection chamber 200 configured to receive debris collected by the integrated vacuum 192. In some configurations, the vacuum collection chamber 200 is defined at least in part by an exterior surface of the hood 108. For example, as illustrated in
[0049] The vacuum wand 196 is fluidly connected to the vacuum collection chamber 200 via a flexible hose 204, to provide a greater range of motion to the operator using the vacuum wand 196 during operation. A cover caps the vacuum collection chamber 200 and, at least in the form shown, provides a point of entry for the hose 204 into the vacuum collection chamber 200.
[0050] A vacuum source 208 in fluid communication with the vacuum collection chamber 200 is configured to draw a vacuum in the vacuum collection chamber 200. The vacuum source 208 includes a vacuum exhaust port 212 that is configured to exhaust the gas drawn through the vacuum collection chamber 200. As illustrated in
[0051] As described above, the vacuum source is configured to draw gas and debris through the vacuum wand 196 to the vacuum collection chamber 200, for example by creating a vacuum in the vacuum collection chamber 200. The gas and debris drawn into the vacuum collection chamber 200 is filtered using a bag filter 216 that is received and retained within the vacuum collection chamber 200 (and which bag 216 may be disposed of, when full). The air and any remaining airborne debris that passes through the bag filter 216, is drawn into the vacuum source 208. The vacuum source 208 is then configured to exhaust the gas and the remaining airborne debris into the internal chamber 132 of the hood 108. Similar to the broom exhaust system above, the vacuum source 208 is configured to push the gas through the internal chamber 132 and through the secondary filter 188 disposed in the exhaust outlet 184. The secondary filter 188 is configured to remove any remaining suspended debris present in the gas, prior to the gas entering the surrounding environment. In this way, the gas is filtered twice, first by the bag filter 216, and second by the secondary filter 188.
[0052] Notably, in the illustrated form, the hollow hood 108 can provide a part of the exhaust pathway for both the broom exhaust system and the integrated vacuum. So in the illustrated embodiment, the hollow hood 108 can provide a shared exhaust pathway with shared secondary filters. In such construction, it is contemplated that there may be some valving, such as one way flapper valves, so that exhaust from one input will not blow back into the other's point of entrance into the hood. As an example, a flapper valve may prevent vacuum exhaust from the additional vacuum from being blown into the fan assembly and/or a flapper valve could prevent the flow of exhaust gas from the fan from being blown into the integrated vacuum.
[0053] With forward reference to
[0054] As particularly illustrated, the bypass valve 246 includes a bypass opening 248 (see
[0055] One benefit of the flap design, however, is that during operation of the floor maintenance machine, the bypass valve being open is visually indicative that the secondary filter requires replacement or is blocked. This is because the flap visually lifts when it is open. Thus, an operator or observer, noting this flap has lifted, can appreciate that the bypass valve being in an opened state, is visually indicative that the gas is not able to exhaust through the at least one exhaust opening associated with the secondary filter potentially due to blockage or clogging. This should prompt the user to replace the secondary filters and/or check for blockages.
[0056] Another benefit of the presence of the bypass valve 246 is that the machine 100 can continue to operate when secondary filtration may cease. While secondary filtration may be generally desirable, if the machine has a clogged exhaust pathway at the secondary filtration stage, that clog may prevent debris from even being drawn by the fan into the primary filtration in the first instance and severely limit the effectiveness of the machine. Accordingly, the bypass valve 246 offers a way for the machine to remain operable until the secondary filtration can be replaced while also altering the user to the fact the secondary filtration requires attention.
[0057] The illustrated floor maintenance machine also has a modified filter box with a fluid reservoir that can utilize a fluid, detergent, or liquid to aid the cleaning of a floor surface. It is no doubt appreciated that filter boxes are typically designed to retain a filter in place to filter an airflow and, thus, typically do not also serve as a structure for holding a liquid. As disclosed below, however, a modified filter box is presented that serves both these functions and therefore permits a more compact machine size and potentially offers shorter fluid pathways due to the proximity of the filter box to the dispensing sprayers.
[0058] As described above, the front end 136 of the floor maintenance machine 100 includes the one or more side brooms 140 configured to loosen debris on the floor. As best illustrated in
[0059] Referring to
[0060] In some configurations, the seat platform 228 that supports the operator seat 104, is hingedly movable to expose the inner volume 160 of the filter box 128 and the interior volume 224 of the walls 220 to allow operators to perform maintenance, such as exchanging the primary filter 164 or adding fluid to the interior volume 224 of the walls 220. It is noted that the seat platform 228 is held in a closed position by a latch during operation.
[0061] The fluid dispensing system is configured to discharge the fluid retained in the interior volume 224 of the one or more walls. The interior volume 224 releases fluid to the surrounding environment via a plurality of sprayers 232. As illustrated in
[0062] In order to provide proper fluid flow and pressure from the interior volume 224 to the sprayers 232 and effectively serve as a valve for presentation of the fluid, the floor maintenance machine 100 includes one or more pumps 240 (see
[0063] Referring now to
[0064] Referring now to
[0065] Referring now to
[0066] Thus, an improved gas exhaust pathway for a floor maintenance machine is disclosed. By incorporating a hollow hood into the exhaust pathway, gas can be discharged through an exhaust outlet of the fan source and filtered using a secondary filter before being directed to the external environment. Furthermore, the use of the hollow hood can reduce the number of hose components required to conduct air from the fan source to the secondary filter. It is also contemplated that the exterior surface of the hood can serve as walls to an integrated vacuum collection chamber and that a filter box can be constructed with an integrated fluid reservoir for providing fluid to sprayers for a presentation to cleaning implements at the floor. This collectively results in various components serving non-traditional functions and enables the overall size the machine to be more compact. It should be appreciated that each of these three aspects (i.e., the broom exhaust filtration, the integrated vacuum in the hood, and the modified filter box) may be independent presented in machines or could be used in various permutations together in a single machine.
[0067] It should be appreciated that various other modifications and variations to the preferred embodiments can be made within the spirit and scope of the invention. Therefore, the invention should not be limited to the described embodiments. To ascertain the full scope of the invention, the following claims should be referenced.