CENTERING MECHANISMS FOR PRECISION ALIGNMENT OF A COMPONENT OR WARE
20250205841 ยท 2025-06-26
Inventors
Cpc classification
G05B19/402
PHYSICS
Y10T82/2597
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Centering apparatuses and methods for precision placement of a product or component, such as a ceramic honeycomb body, prior to a post-production processing steps are provided. In particular, after extrusion of a component or ware, the component or ware oftentimes requires one or more post-production processing steps in order to obtain a final product. The centering apparatuses and methods described herein provide for the precise and accurate centering of the product (or component) prior to performing these post-production processing steps, thereby obtaining repeatable, consistent, high-quality final products.
Claims
1. A method of processing a honeycomb structure, comprising: forming the honeycomb structure; positioning the honeycomb structure between two or more moveable arms comprising first movable arms and second moveable arms positioned on opposite sides of the honeycomb structure; engaging, by a first pair of followers, a first side surface of the honeycomb structure, the first pair of followers mounted to a first rotatable support secured to the first moveable arm and rotatable about a first rotation axis; engaging, by a second pair of followers and a third pairs of followers, a second side surface of the honeycomb structure opposite the first side surface, the second and third pairs of followers mounted to second and third rotatable supports, respectively, the second and third rotatable supports secured to the second moveable arm and rotatable about second and third rotation axes, respectively, the second and third rotation axes coincident with each other, and the first rotation axis perpendicular to the second and third rotation axes; centering the honeycomb structure relative to the two or more moveable arms with the first, second, and third pairs of followers; and further processing the honeycomb structure after the centering.
2. The method of claim 1, wherein the further processing comprises performing at least one of edge beveling, edge grinding, coating, or inspection of the honeycomb structure.
3. The method of claim 1, further comprising orienting the first rotation axis or an axis coincident with the second and third rotation axes such that the first rotation axis or the coincident axis is perpendicular to a central axis of an associated apparatus platform.
4. The method of claim 1, further comprising orienting the first rotation axis or an axis coincident with the second rotation axis and the third rotation axis such that the first rotation axis or the coincident axis is parallel to a central axis of an associated apparatus platform.
5. The method of claim 1, wherein the engaging the first, second, and third pairs of followers with the first side surface and the second side surface further comprises establishing single points of contact with the first side surface and the second side surface by followers of the first, second, and third pairs of followers and positioning the single points of contact of the first pair of followers between the single points of contact of the second pair of followers and the single points of contact of the third pair of followers.
6. The method of claim 5, wherein positioning the single points of contact of the first pair of followers comprises aligning the single points of contact of the first pair of followers with a center of rotation of the second rotatable support and a center of rotation of the third rotatable support, and wherein the centers of rotation are coincident with each other along an axis coincident with the second rotation axis and the third rotation axis.
7. The method of claim 1, wherein the honeycomb structure is a green honeycomb structure.
8. The method of claim 1, wherein followers of the first, second, and third pairs of followers are radiused, beveled, or tapered.
9. The method of claim 1, wherein the first and second moveable arms are coupled together and connected to a mount for supporting the ware for centering.
10. The method of claim 1, wherein followers of the first pair of followers are symmetrically located about the first rotation axis, followers of the second pair of followers are symmetrically located about the second rotation axis, and followers of the third pair of followers are symmetrically located about the third rotation axis.
11. The method of claim 1, wherein followers of at least one of the first pair of followers, the second pair of followers, or the third pair of followers comprise rollers.
12. The method of claim 1, wherein the first pair of followers are positioned relative to the second pair of followers and the third pair of followers to constrain movement of the honeycomb structure when the centering comprises centering the honeycomb in three degrees of freedom, the three degrees of freedom comprising translation in an x-axis direction, translation in a y-axis orthogonal to the x-axis direction, and rotation about a z-axis direction orthogonal to the x-axis direction and the y-axis direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the various embodiments.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0036] The present disclosure provides apparatuses and methods for precision alignment of a product, component, or ware prior to performing one or more post-production processing steps. For example, the apparatuses and methods described herein improve the repeatability and consistency of post-production processing steps to provide a high-quality line of final products. In addition to reducing process variations, the apparatuses and methods described herein also lead to less wear and maintenance of associated machines. In particular, the apparatuses and methods of the present disclosure utilize multiple rotatable supports that are mounted onto two or more moveable arms and have multiple followers that engage the ware to precisely and accurately constrain the ware at multiple, corresponding single points of contact.
[0037] Turning to
[0038] Each moveable arm 104, 106 can comprise one or more rotatable supports 108, 112, 118 secured to a moveable arm 104, 106. For example, as shown in
[0039] In embodiments, each rotatable support 108, 112, 114 comprises one or more followers mounted to a rotatable support 108, 112, 118. In specific embodiments, each rotatable support 108, 112, 114 comprises a pair of followers 110, 116, 118. The followers 110, 116, 118 can be, for example, and without limitation, rollers 110, 116, 118.
[0040] With reference to
[0041] In embodiments, the second and third rotation axes R.sub.2, R.sub.3 are coincident with one another. In embodiments, the second and third rotation axes R.sub.2, R.sub.3 are perpendicular to the first rotation axis R.sub.1. That is, each moveable arm 202, 204 can have one or more rotatable supports 206, 210, 212, each rotatable support 206, 210, 212 having an independent rotational axis, where the rotational axes of each rotatable support secured to one moveable arm have parallel and/or coincident rotational axes (e.g., axes R.sub.2, R.sub.3) while the rotational axes of the rotatable supports secured to different moveable arms are perpendicular to one another (e.g., axis R.sub.1 versus axes R.sub.2, R.sub.3).
[0042] In embodiments, one or more of the rotational axes (e.g., rotation axes R.sub.1, R.sub.2, R.sub.3, etc.) are either parallel or perpendicular to a central axis of centering apparatus (e.g., central axis C.sub.1 shown in
[0043] The apparatus 200 illustrated in
[0044] Additionally, each of the followers 208 or pairs of followers 214, 228 can be spaced symmetrically or asymmetrically relative to one another and/or one or more rotational axes. In embodiments, one or more of the distances m.sub.1, m.sub.2, n.sub.1, n.sub.2 can be equal. In embodiments, one or more of the distances m.sub.1, m.sub.2, n.sub.1, and n.sub.2 can be different such that m.sub.1 does not equal one or more of m.sub.1, n.sub.1, and n.sub.2, m.sub.2 does not equal one or more of m.sub.1, n.sub.1, and n.sub.2, n.sub.1 does not equal one or more of m.sub.1, m.sub.2, and n.sub.1, and n.sub.2 does not equal one or more of m.sub.1, m.sub.2, and n.sub.1. More specifically: m.sub.1 is the distance between an intersection point 222 locating the center of a first follower 208 of a first rotatable support 206 and a central axis C.sub.3 that crosses point 220 and is perpendicular to the rotation axis R.sub.1 of the first rotatable support 206; n.sub.1 is the distance between an intersection point 224 locating the center of a second follower 208 of the first rotatable support 206 and the central axis C.sub.3; n.sub.2 is the distance between an intersection point 226 locating a midpoint of a second pair of followers 214 and the central axis C.sub.3; and m.sub.2 is the distance between an intersection point 228 locating a midpoint of a third pair of followers 216 and the central axis C.sub.3. In embodiments, one or more of the distances m.sub.1, m.sub.2, and n.sub.1, and n.sub.2 are a function of the size of the ware and/or the diameter of the followers 208, 214, 228. In specific embodiments, one or more of the distances m.sub.1, m.sub.2, and n.sub.1, and n.sub.2 are greater than zero but less than 2 times the radius of the ware, including about 0.5 times the radius of the ware, between about 0.8 and 0.9 times the radius of the ware, less than about 1.1 times the radius of the ware.
[0045] With reference to
[0046] In embodiments, each of the followers (e.g., followers 304, 306) can independently rotate about separate roller rotation axes r.sub.i (where i corresponds to a particular follower). As shown in
[0047] As shown in
[0048] Similarly, where the moveable arm 404 has a first and second rotatable support 410, 412, each follower 414, 416, 418, 420 is configured to engage a surface of the ware at a single point of contact, even if the surface is not flat. For example, as shown in
[0049] With reference to
[0050] With further reference to
[0051] Similarly, with reference to
[0052] Also described herein are methods of centering a component (or ware or product) using a centering apparatus. With reference to
[0053] At a step 720, the method 700 comprises positioning a component between two or more moveable arms comprising a first moveable arm and a second moveable arm. In particular, the first and second moveable arms are positioned on opposing or opposite sides of the component.
[0054] At a step 730, the method 700 comprises engaging, by a first pair of followers, a vertical circumferential side surface of the component. In particular, the first pair of followers is mounted to a first rotatable support that is secured to the first moveable arm. Further, the first rotatable support can be configured to rotate about a first rotation axis.
[0055] At a step 740, the method 700 comprises engaging, by a second pair of followers and a third pair of followers, an opposite side of the vertical circumferential side surface of the component. In particular, the second pair of followers is mounted to a second rotatable support, the third pair of followers is mounted to a third rotatable support, and the second and third rotatable supports are secured to the second moveable arm. Further, the second and third rotatable supports can be configured to rotate about a second rotation axis and a third rotation axis, respectively. More specifically, the second and third rotation axes can be coincident with each other while the first rotation axis is perpendicular to both the second and third rotation axes.
[0056] In embodiments, engaging the first, second, and third pairs of followers with the vertical circumferential surfaces comprises: establishing single points of contact between each of the followers and at least one of the vertical circumferential surfaces; and positioning the single points of contact of the followers between the single points of contact of the followers of the second pair of followers and the single points of contact of the followers of the third pair of followers.
[0057] In embodiments, positioning of the single points of contact of the followers of the first pair of followers comprises aligning the single points of contact of the followers of the first pair of followers with a center of rotation of the second rotatable support and a center of rotation of the third rotatable support. In particular, the centers of rotation can be coincident with each other along an axis that is coincident with the second and third rotation axes.
[0058] At a step 750, the method 700 comprises centering the component relative to the two or more moveable arms using the first, second, and third pairs of followers. In specific embodiments, the method 700 comprises orientating the first rotation axis or an axis coincident with the second and third rotation axes such that the first rotation axis or the coincident axis is perpendicular to a central axis of an associated apparatus platform. In other embodiments, the method 700 comprises orienting the first rotation axis or an axis coincident with the second and third rotation axes such that the first rotation axis or the coincident axis is parallel to a central axis of an associated apparatus platform.
[0059] At a step 760, the method ends.
[0060] As discussed above, the component or ware can be a ceramic honeycomb body, such as a filter or substrate used in an exhaust system, which can be produced using an extrude-to-shape (ETS) process. As such, the centering method utilizing the centering apparatuses described herein can be component of a larger manufacturing process. In particular, the method can comprise one or more post-production processing steps (e.g., edge beveling, edge grinding, coating, inspection, etc.) subsequent to centering the component. Thus, also provided herein are methods of manufacturing a ceramic honeycomb structure comprising forming a honeycomb structure using a centering apparatus of the present disclosure. Further, methods of inspecting a ceramic honeycomb structure are provided, which include inspecting the honeycomb structure using the centering apparatus of the present disclosure. In particular, the honeycomb structure can be a green honeycomb structure (i.e., un-fired), and the inspection can occur while the honeycomb structure is in this green state.
[0061] In accordance with the various aspects of the present disclosure, the centering apparatuses and centering methods described herein decrease the sensitivity of the associated processing systems to errors in the component shape, reduce the chance of damage to the component, increase centering precision, avoids bias positioning of the component due to built-in compliance, are passive and do not require adjustment or feedback after initial alignment, center the parts to within about 0.100 inch, are simple and low maintenance, and do not force out perpendicularity errors in the parts.
[0062] All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0063] The indefinite articles a and an, as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean at least one.
[0064] The phrase and/or, as used herein in the specification and in the claims, should be understood to mean either or both of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with and/or should be construed in the same fashion, i.e., one or more of the elements so conjoined. Other elements can optionally be present other than the elements specifically identified by the and/or clause, whether related or unrelated to those elements specifically identified.
[0065] As used herein in the specification and in the claims, or should be understood to have the same meaning as and/or as defined above. For example, when separating items in a list, or or and/or shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also comprising more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as only one of or exactly one of, or, when used in the claims, consisting of, will refer to the inclusion of exactly one element of a number or list of elements. In general, the term or as used herein shall only be interpreted as indicating exclusive alternatives (i.e. one or the other but not both) when preceded by terms of exclusivity, such as either, one of, only one of, or exactly one of.
[0066] As used herein in the specification and in the claims, the phrase at least one, in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily comprising at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements can optionally be present other than the elements specifically identified within the list of elements to which the phrase at least one refers, whether related or unrelated to those elements specifically identified.
[0067] It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
[0068] In the claims, as well as in the specification above, all transitional phrases such as comprising, including, carrying, having, containing, involving, holding, composed of, and the like are to be understood to be open-ended, i.e., to mean comprising but not limited to. Only the transitional phrases consisting of and consisting essentially of shall be closed or semi-closed transitional phrases, respectively.
[0069] The above-described examples of the described subject matter can be implemented in any of numerous ways. For example, some aspects can be implemented using hardware, software or a combination thereof. When any aspect is implemented at least in component in software, the software code can be executed on any suitable processor or collection of processors, whether provided in a single device or computer or distributed among multiple devices/computers.
[0070] The present disclosure can be implemented as a system, a method, and/or a computer program product at any possible technical detail level of integration. The computer program product can include a computer readable storage medium (or media) having computer readable program instructions thereon for causing a processor to carry out aspects of the present disclosure.
[0071] The computer readable storage medium can be a tangible device that can retain and store instructions for use by an instruction execution device. The computer readable storage medium can be, for example, but is not limited to, an electronic storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination of the foregoing. A non-exhaustive list of more specific examples of the computer readable storage medium includes the following: a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), a static random access memory (SRAM), a portable compact disc read-only memory (CD-ROM), a digital versatile disk (DVD), a memory stick, a floppy disk, a mechanically encoded device such as punch-cards or raised structures in a groove having instructions recorded thereon, and any suitable combination of the foregoing. A computer readable storage medium, as used herein, is not to be construed as being transitory signals per se, such as radio waves or other freely propagating electromagnetic waves, electromagnetic waves propagating through a waveguide or other transmission media (e.g., light pulses passing through a fiber-optic cable), or electrical signals transmitted through a wire.
[0072] Computer readable program instructions described herein can be downloaded to respective computing/processing devices from a computer readable storage medium or to an external computer or external storage device via a network, for example, the Internet, a local area network, a wide area network and/or a wireless network. The network can comprise copper transmission cables, optical transmission fibers, wireless transmission, routers, firewalls, switches, gateway computers and/or edge servers. A network adapter card or network interface in each computing/processing device receives computer readable program instructions from the network and forwards the computer readable program instructions for storage in a computer readable storage medium within the respective computing/processing device.
[0073] Computer readable program instructions for carrying out operations of the present disclosure can be assembler instructions, instruction-set-architecture (ISA) instructions, machine instructions, machine dependent instructions, microcode, firmware instructions, state-setting data, configuration data for integrated circuitry, or either source code or object code written in any combination of one or more programming languages, including an object oriented programming language such as Smalltalk, C++, or the like, and procedural programming languages, such as the C programming language or similar programming languages. The computer readable program instructions can execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the latter scenario, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or the connection can be made to an external computer (for example, through the Internet using an Internet Service Provider). In some examples, electronic circuitry including, for example, programmable logic circuitry, field-programmable gate arrays (FPGA), or programmable logic arrays (PLA) can execute the computer readable program instructions by utilizing state information of the computer readable program instructions to personalize the electronic circuitry, in order to perform aspects of the present disclosure.
[0074] Aspects of the present disclosure are described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to examples of the disclosure. It will be understood that each block of the flowchart illustrations and/or block diagrams, and combinations of blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer readable program instructions.
[0075] The computer readable program instructions can be provided to a processor of a, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions/acts specified in the flowchart and/or block diagram block or blocks. These computer readable program instructions can also be stored in a computer readable storage medium that can direct a computer, a programmable data processing apparatus, and/or other devices to function in a particular manner, such that the computer readable storage medium having instructions stored therein comprises an article of manufacture including instructions which implement aspects of the function/act specified in the flowchart and/or block diagram or blocks.
[0076] The computer readable program instructions can also be loaded onto a computer, other programmable data processing apparatus, or other device to cause a series of operational steps to be performed on the computer, other programmable apparatus or other device to produce a computer implemented process, such that the instructions which execute on the computer, other programmable apparatus, or other device implement the functions/acts specified in the flowchart and/or block diagram block or blocks.
[0077] The flowchart and block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various examples of the present disclosure. In this regard, each block in the flowchart or block diagrams can represent a module, segment, or portion of instructions, which comprises one or more executable instructions for implementing the specified logical function(s). In some alternative implementations, the functions noted in the blocks can occur out of the order noted in the Figures. For example, two blocks shown in succession can, in fact, be executed substantially concurrently, or the blocks can sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts or carry out combinations of special purpose hardware and computer instructions.
[0078] Other implementations are within the scope of the following claims and other claims to which the applicant can be entitled.
[0079] While various examples have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the examples described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific examples described herein. It is, therefore, to be understood that the foregoing examples are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, examples can be practiced otherwise than as specifically described and claimed. Examples of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.