Determination of stuck reversing valve
11662112 · 2023-05-30
Assignee
Inventors
Cpc classification
F24F11/86
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/0292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2116
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/195
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/49
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An HVAC system includes a reversing valve configured to receive compressed refrigerant and direct the refrigerant based on an operating mode. One or more suction-side sensors measure suction-side properties associated with refrigerant, including a suction-side temperature and a suction-side pressure. One or more liquid-side sensors measure liquid-side properties associated with the refrigerant. A controller monitors the suction-side pressure and liquid-side pressure and determines a ratio of the liquid-side pressure to the suction-side pressure. The controller further determines whether the suction-side temperature has an increasing trend. If the suction-side temperature has the increasing trend, the reversing valve is determined to be in an equalizing configuration. The equalizing configuration corresponds to a configuration in which the refrigerant provided from the outlet of the compressor is directed to the inlet of the compressor without first being directed to other components of the HVAC system.
Claims
1. A heating, ventilation and air conditioning (HVAC) system comprising: a compressor configured to receive a refrigerant and compress the refrigerant; a reversing valve configured to receive the compressed refrigerant and direct the refrigerant based on an operating mode of the HVAC system; one or more suction-side sensors positioned and configured to measure one or more suction-side properties associated with refrigerant provided to an inlet of the compressor, wherein the suction-side properties comprise a suction-side temperature and a suction-side pressure; one or more liquid-side sensors positioned and configured to measure one or more liquid-side properties associated with the refrigerant provided from an outlet of the compressor, wherein the liquid-side properties comprise a liquid-side pressure; and a controller communicatively coupled to the one or more suction-side sensors and the one or more liquid-side sensors, the controller configured to: monitor, based on the measurements received from at least one of the suction-side sensors, the suction-side pressure; monitor, based on the measurements received from at least one of the one or more liquid-side sensors, the liquid-side pressure; determine a ratio of the liquid-side pressure to the suction-side pressure; determine that the ratio is less than a predefined threshold value; following determining that the ratio is less than the predefined threshold value, determine, based on the measurements received from the at least one of the one or more suction-side sensors, whether the suction-side temperature has an increasing trend; and in response to determining that the suction-side temperature has the increasing trend, determine that the reversing valve is in an equalizing configuration, the equalizing configuration corresponding to a configuration in which the refrigerant provided from the outlet of the compressor is directed to the inlet of the compressor without first being directed to other components of the HVAC system.
2. The system of claim 1, the controller further configured to determine that the ratio is less than the predefined threshold value by: determining values of the ratio for a period of time; and determining that each of the values of the ratio are less than the predefined threshold value for at least the period of time.
3. The system of claim 1, the controller further configured to determine whether the suction-side temperature has the increasing trend by: determining a rate of change of the suction-side temperature over a time interval; in response to determining that the rate of change is positive and is greater than a rate-of-change threshold value, determining that the suction-side temperature has the increasing trend; and in response to determining that the rate of change is positive and is not greater than the rate-of-change threshold value, determining that the suction-side temperature does not have the increasing trend.
4. The system of claim 1, the controller further configured to determine whether the suction-side temperature has the increasing trend by: determining an initial value of the suction-side temperature at an initial time of a time interval; determining a final value of the suction-side temperature at a final time of the time interval; determining a difference between the final value and the initial value; in response to determining that the difference is positive and greater than a temperature-difference threshold value, determining that the suction-side temperature has the increasing trend; and in response to determining that the difference is not positive and greater than a temperature-difference threshold value, determining that the suction-side temperature does not have the increasing trend.
5. The system of claim 1, the controller further configured to, in response to determining that the reversing valve is in the equalizing configuration, transmit an alert comprising an indication that the reversing valve is stuck in the equalizing configuration.
6. The system of claim 1, the controller further configured to, in response to determining that the reversing valve is in the equalizing configuration, stop operation of the compressor.
7. A method of operating a heating, ventilation and air conditioning (HVAC) system, the method comprising: monitoring, based on measurements received from at least one suction-side sensor, a suction-side temperature associated with refrigerant provided to an inlet of a compressor of the HVAC system; monitoring, based on measurements received from the at least one suction-side sensor, a suction-side pressure associated with refrigerant provided to an inlet of a compressor of the HVAC system; monitoring, based on measurements received from the at least one liquid-side sensor, a liquid-side pressure associated with the refrigerant provided from an outlet of the compressor; determining a ratio of the liquid-side pressure to the suction-side pressure; determining that the ratio is less than a predefined threshold value; following determining that the ratio is less than the predefined threshold value, determine, based on the measurements received from the at least one of the one or more suction-side sensors, whether the suction-side temperature has an increasing trend; and in response to determining that the suction-side temperature has the increasing trend, determining that the reversing valve is in an equalizing configuration, the equalizing configuration corresponding to a configuration in which the refrigerant provided from the outlet of the compressor is directed to the inlet of the compressor without first being directed to other components of the HVAC system.
8. The method of claim 7, further comprising determining that the ratio is less than the predefined threshold value by: determining values of the ratio for a period of time; and determining that each of the values of the ratio are less than the predefined threshold value for at least the period of time.
9. The method of claim 7, further comprising determining whether the suction-side temperature has the increasing trend by: determining a rate of change of the suction-side temperature over a time interval; in response to determining that the rate of change is positive and is greater than a rate-of-change threshold value, determining that the suction-side temperature has the increasing trend; and in response to determining that the rate of change is positive and is not greater than the rate-of-change threshold value, determining that the suction-side temperature does not have the increasing trend.
10. The method of claim 7, further comprising determining whether the suction-side temperature has the increasing trend by: determining an initial value of the suction-side temperature at an initial time of a time interval; determining a final value of the suction-side temperature at a final time of the time interval; determining a difference between the final value and the initial value; in response to determining that the difference is positive and greater than a temperature-difference threshold value, determining that the suction-side temperature has the increasing trend; and in response to determining that the difference is not positive and greater than a temperature-difference threshold value, determining that the suction-side temperature does not have the increasing trend.
11. The method of claim 7, further comprising, in response to determining that the reversing valve is in the equalizing configuration, transmitting an alert comprising an indication that the reversing valve is stuck in the equalizing configuration.
12. The method of claim 7, further comprising, in response to determining that the reversing valve is in the equalizing configuration, stopping operation of the compressor.
13. A controller of a heating, ventilation and air conditioning (HVAC) system, the controller comprising: an input/output interface configured to communicatively couple the controller to: one or more suction-side sensors positioned and configured to measure one or more suction-side properties associated with refrigerant provided to an inlet of a compressor of the HVAC system, wherein the suction-side properties comprise a suction-side temperature and a suction-side pressure; and one or more liquid-side sensors positioned and configured to measure one or more liquid-side properties associated with the refrigerant provided from an outlet of the compressor, wherein the liquid-side properties comprise a liquid-side pressure; and a processor, coupled to the input/output interface, the processor configured to: monitor, based on the measurements received from at least one of the suction-side sensors, the suction-side pressure; monitor, based on the measurements received from at least one of the one or more liquid-side sensors, the liquid-side pressure; determine a ratio of the liquid-side pressure to the suction-side pressure; determine that the ratio is less than a predefined threshold value; following determining that the ratio is less than the predefined threshold value, determine, based on the measurements received from the at least one of the one or more suction-side sensors, whether the suction-side temperature has an increasing trend; and in response to determining that the suction-side temperature has the increasing trend, determine that the reversing valve is in an equalizing configuration, the equalizing configuration corresponding to a configuration in which the refrigerant provided from the outlet of the compressor is directed to the inlet of the compressor without first being directed to other components of the HVAC system.
14. The controller of claim 13, the processor further configured to determine that the ratio is less than the predefined threshold value by: determining values of the ratio for a period of time; and determining that each of the values of the ratio are less than the predefined threshold value for at least the period of time.
15. The controller of claim 13, the processor further configured to determine whether the suction-side temperature has the increasing trend by: determining a rate of change of the suction-side temperature over a time interval; in response to determining that the rate of change is positive and is greater than a rate-of-change threshold value, determining that the suction-side temperature has the increasing trend; and in response to determining that the rate of change is positive and is not greater than the rate-of-change threshold value, determining that the suction-side temperature does not have the increasing trend.
16. The controller of claim 13, the processor further configured to determine whether the suction-side temperature has the increasing trend by: determining an initial value of the suction-side temperature at an initial time of a time interval; determining a final value of the suction-side temperature at a final time of the time interval; determining a difference between the final value and the initial value; in response to determining that the difference is positive and greater than a temperature-difference threshold value, determining that the suction-side temperature has the increasing trend; and in response to determining that the difference is not positive and greater than a temperature-difference threshold value, determining that the suction-side temperature does not have the increasing trend.
17. The controller of claim 13, the processor further configured to, in response to determining that the reversing valve is in the equalizing configuration, stop operation of the compressor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present disclosure, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Embodiments of the present disclosure and its advantages are best understood by referring to
(9) As described above, prior to this disclosure, there was a lack of tools for effectively detecting reversing valve-related faults of an HVAC system. The systems and methods described in this disclosure provide solutions to these problems by facilitating the detection of reversing valve-related faults based on comparisons of particular combinations of measured properties. For example, an outdoor temperature and a temperature associated with an outdoor heat exchanger can be monitored and used to detect that a reversing valve is in the wrong position for the operating mode of the HVAC system, as described in greater detail below with respect to
(10) As used in this disclosure a “suction-side property” refers to a property (e.g., a temperature or pressure) associated with refrigerant provided to an inlet of the compressor. For example, a suction-side property may be a temperature or pressure of refrigerant provided to a compressor of an HVAC system (e.g., refrigerant flowing into the inlet of the compressor or refrigerant flowing in conduit leading to the inlet of the compressor. As used in this disclosure, a “liquid-side property” refers to a property (e.g., a temperature or pressure) associated with refrigerant provided from an outlet of the compressor. For example, a liquid-side property may be a temperature or pressure of refrigerant provided from a compressor of an HVAC system (e.g., refrigerant flowing out of the outlet of the compressor or refrigerant flowing in conduit leading from the outlet of the compressor.
(11) HVAC System
(12)
(13) The refrigerant conduit subsystem 102 facilitates the movement of a refrigerant through the cooling cycle of
(14) The compressor 104 is coupled to the refrigerant conduit subsystem 102 and compresses (i.e., increases the pressure of) the refrigerant. The compressor 104 may be a variable speed or multi-stage compressor. A variable speed compressor is generally configured to operate at different speeds to increase the pressure of the refrigerant to keep the refrigerant moving along the refrigerant conduit subsystem 102. If compressor 104 is a variable speed compressor, the speed of compressor 104 can be modified to adjust the cooling or heating capacity of the HVAC system 100. Meanwhile, a multi-stage compressor may include multiple compressors, each configured to operate at a constant speed to increase the pressure of the refrigerant to keep the refrigerant moving along the refrigerant conduit subsystem 102. In the multi-stage compressor configuration, one or more compressors can be turned on or off to adjust the cooling and/or heating capacity of the HVAC system 100.
(15) The compressor 104 is in signal communication with the controller 142 using a wired and/or wireless connection. The controller 142 provides commands or signals to control operation of the compressor 104 and/or receives signals from the compressor 104 corresponding to a status of the compressor 104. For example, when the compressor 104 is a variable speed compressor, the controller 142 may provide a signal to control the compressor speed. When the compressor 104 is a multi-stage compressor, a signal from the controller 142 may provide an indication of the number of compressors to turn on and off to adjust the compressor 104 for a given cooling or heating capacity. The controller 142 may operate the compressor 104 in different modes 138 corresponding to a user request (e.g., for heating or cooling) and/or load conditions (e.g., the amount of cooling or heating requested by the thermostat 134). The controller 142 is described in greater detail below with respect to
(16) One or more suction-side sensors 106 is generally positioned and configured to measure suction-side properties 144 associated with refrigerant provided to an inlet of the compressor 104. The suction-side properties 144 may include a suction-side temperature 144a (i.e., the temperature of refrigerant flowing into the compressor 104) and a suction-side pressure 144b (i.e., the pressure of refrigerant flowing into the compressor 104). The suction-side sensor(s) 106 may be located in, on, or near the inlet of the compressor 104 to measure properties of the refrigerant flowing into the compressor 104. The suction-side sensor(s) 106 are in signal communication with the controller 142 via wired and/or wireless connection and are configured to provide the suction-side properties 144 to the controller 142, as illustrated in
(17) One or more liquid-side sensors 108 are generally positioned and configured to measure a liquid-side properties 146 associated with refrigerant provided from an outlet of the compressor 104. The liquid-side properties 146 may include a liquid-side temperature 146a (i.e., the temperature of refrigerant flowing out of the compressor 104) and a liquid-side pressure 146b (i.e., the pressure of refrigerant flowing out of the compressor 104). The liquid-side sensor(s) 108 may be located in, on, or near the outlet of the compressor 104 to measure properties of the refrigerant flowing out of the compressor 104 (e.g., in a compressed, liquid form). The liquid-side sensor(s) 108 are in signal communication with the controller 142 via wired and/or wireless connection and are configured to provide the liquid-side property 146 to the controller 142, as illustrated in
(18) The reversing valve 110 is fluidically connected to the compressor 104, outdoor heat exchanger 112 and indoor heat exchanger 124. The reversing valve 110 is generally any valve which may be adjusted to the different configurations illustrated in
(19) The outdoor heat exchanger 112 is configured to facilitate movement of the refrigerant through the refrigerant conduit subsystem 102. The outdoor heat exchanger 112 is generally configured to act as a condenser (e.g., to cool and condense refrigerant passing therethrough) when the HVAC system 100 is in the cooling configuration illustrated in
(20) One or more sensors 118 are generally located in, on, or near the outdoor heat exchanger 112 to measure a temperature 148 of the refrigerant associated with the outdoor heat exchanger 112. In certain embodiments, sensor(s) 118 are positioned and configured to measure temperature(s) 148 of refrigerant flowing into, through, and/or out of the outdoor heat exchanger 112. The sensor(s) 118 are in signal communication with the controller 142 using a wired and/or wireless connection and are configured to send measured temperature 148 to the controller 142. For example, the sensor(s) 118 may provide a direct indication of the temperature 148 (e.g., a current or voltage proportional to the measured subcool value) or may be used by the controller 142 to calculate the temperature 148 (e.g., based on a signal provided by the sensor(s) 118).
(21) When the reversing valve 110 is in the cooling configuration illustrated in
(22) In general, each of the heating expansion device and the cooling expansion device 122 may be a valve such as an expansion valve or a flow control valve (e.g., a thermostatic expansion valve (TXV)) or any other suitable valve for removing pressure from the refrigerant while, optionally, providing control of the rate of flow of the refrigerant. Each of the heating expansion device 120 and the cooling expansion device 122 may be in communication with the controller 142 (e.g., via wired and/or wireless communication) to receive control signals for opening and/or closing associated valves and/or provide flow measurement signals corresponding to the rate of refrigerant flowing through the refrigerant subsystem 102.
(23) The outdoor heat exchanger 124 is generally any heat exchanger configured to provide heat transfer between air flowing through the outdoor heat exchanger 124 (i.e., contacting an outer surface of one or more coils of the outdoor heat exchanger 124) and refrigerant passing through the interior of the outdoor heat exchanger 124. The outdoor heat exchanger 124 is fluidically connected to the compressor 104, such that refrigerant flows in the cooling configuration of
(24) The HVAC system 100 includes one or more outdoor temperature sensors 132 in signal communication with the controller 142. The outdoor temperature sensor(s) 132 provide an outdoor temperature 150 to the controller 142. The outdoor temperature 150 is generally provided as an electronic signal that is interpretable by the controller 142. For example, the outdoor temperature sensor(s) 132 may provide an indication of the outdoor temperature 150 (e.g., a current or voltage proportional to the measured outdoor temperature 150) or may provide a signal which may be used by the controller 142 to calculate the outdoor temperature 150. In some embodiments, the outdoor temperature 150 may be provided and/or determined from information provided by a weather data source 133. For example, the weather data source 133 may provide current and/or forecast weather information, which includes historical, current, and/or forecast measurements of the outdoor temperature 150. The HVAC system 100 may include one or more additional sensors (not shown for clarity and conciseness) to measure other properties of the conditioned space, the HVAC system 100, and/or the surrounding environment. These sensors may include any suitable sensor positioned and configured to measure air temperature and/or any other property(ies) of the conditioned space, the HVAC system 100, and/or the surrounding environment.
(25) The HVAC system 100 includes one or more thermostats 134, for example located within the conditioned space (e.g. a room or building). The thermostat 134 is generally in signal communication with the controller 142 using any suitable type of wired and/or wireless communications. The thermostat 134 may be a single-stage thermostat, a multi-stage thermostat, or any suitable type of thermostat. The thermostat 134 is configured to allow a user to input a desired temperature or temperature setpoint 136 for a designated space or zone such as a room in the conditioned space. The controller 142 may use information from the thermostat 134 such as the temperature setpoint 136 for controlling the compressor 104, the reversing valve 110, the fan 114, and/or the blower 126.
(26) The thermostat may provide for display and/or input of an operating mode 138 of the HVAC system 100. For example, the operating mode 138 may be a cooling operating mode or a heating operating mode. For instance, when the operating mode 138 is a cooling operating mode, the reversing valve 110 should be configured such that the flow of refrigerant proceeds through the refrigerant conduit subsystem 102 according to the cooling configuration of
(27) In some embodiments, the thermostat 134 includes a user interface for displaying information related to the operation and/or status of the HVAC system 100. For example, the user interface may display operational, diagnostic, and/or status messages and provide a visual interface that allows at least one of an installer, a user, a support entity, and a service provider to perform actions with respect to the HVAC system 100. For example, the user interface may provide for input of the temperature setpoint 136, display and/or input of the mode 138, and display of any fault alerts 140 related to the status and/or operation of the HVAC system 100. A fault alert 140 may be associated with a determination that the reversing valve 110 is not in an appropriate configuration for a given mode 138, as described above and in greater detail below with respect to
(28) As described in greater detail below, the controller 142 is configured to (1) store measurements of the suction-side properties 144, liquid-side properties 146, heat exchanger temperature 148, and outdoor temperature 150; (2) use this information to detect and diagnose a fault of the reversing valve 110; and (3) provide an appropriate fault alert 140. For instance, in some embodiments, the controller 142 monitors the heat exchanger temperature 148 and outdoor temperature 150 and uses this information to detect and diagnose a malfunction of the reversing valve 110 (e.g., to detect when the reversing valve 110 is in the wrong position for providing heating or cooling as described in greater detail below with respect to
(29) As described above, in certain embodiments, connections between various components of the HVAC system 100 are wired. For example, conventional cable and contacts may be used to couple the controller 142 to the various components of the HVAC system 100, including, the compressor 104, sensors 106, 108, 118, 132, the reversing valve 110, the fan 114, the blower 126, and thermostat(s) 134. In some embodiments, a wireless connection is employed to provide at least some of the connections between components of the HVAC system 100. In some embodiments, a data bus couples various components of the HVAC system 100 together such that data is communicated therebetween. In a typical embodiment, the data bus may include, for example, any combination of hardware, software embedded in a computer readable medium, or encoded logic incorporated in hardware or otherwise stored (e.g., firmware) to couple components of HVAC system 100 to each other. As an example and not by way of limitation, the data bus may include an Accelerated Graphics Port (AGP) or other graphics bus, a Controller Area Network (CAN) bus, a front-side bus (FSB), a HYPERTRANSPORT (HT) interconnect, an INFINIBAND interconnect, a low-pin-count (LPC) bus, a memory bus, a Micro Channel Architecture (MCA) bus, a Peripheral Component Interconnect (PCI) bus, a PCI-Express (PCI-X) bus, a serial advanced technology attachment (SATA) bus, a Video Electronics Standards Association local (VLB) bus, or any other suitable bus or a combination of two or more of these. In various embodiments, the data bus may include any number, type, or configuration of data buses, where appropriate. In certain embodiments, one or more data buses (which may each include an address bus and a data bus) may couple the controller 142 to other components of the HVAC system 100.
(30) In an example operation of HVAC system 100, the system 100 starts up to provide cooling to an enclosed space. For example, the controller 142 may determine whether to operate in the cooling configuration of
(31) If the reversing valve 110 is not operating as intended (e.g., is experiencing a fault or malfunction), the reversing valve 110 may be in an incorrect configuration for achieving cooling or heating. In order to detect such a malfunction and determine the type of malfunction (i.e., whether the reversing valve is in the wrong configuration for heating or cooling or if the reversing valve 110 is stuck in the equalizing configuration of
(32) For example, the controller 142 may compare values of the heat exchanger temperature 148 and outdoor temperature 150 in order to detect a first example valve-fault scenario where the reversing valve 110 is in the heating configuration of
(33) The controller 142 may monitor values of the suction-side properties 144 and liquid-side properties 146 in order to detect a third example scenario where the reversing valve 110 is stuck in the equalizing configuration of
(34) Example Method of Detecting a Reversing Valve Fault
(35)
(36) Method 200 may begin at step 202 where the outdoor temperature 150 is monitored. For example, the controller 142 may receive the outdoor temperature 150 from the outdoor temperature sensor(s) 132 and/or the weather data source 133 intermittently (e.g., several times per second, each second, or the like) and store measurements of the outdoor temperature 150. At step 204, the heat exchanger temperature 148 is monitored. For example, the controller 142 may receive the heat exchanger temperature 148 from the heat exchanger temperature sensor(s) 118 intermittently (e.g., several times per second, each second, or the like) and store measurements of the heat exchanger temperature 148.
(37) At step 206, the controller 142 determines whether the heat exchanger temperature 148 is less than the outdoor temperature 150. For example, the controller may determine a difference between the heat exchanger temperature 148 and the outdoor temperature 150. If this difference is less than zero, the controller 142 may determine that the heat exchanger temperature 148 is less than the outdoor temperature 150. In some embodiments, the difference may be compared to a threshold value (e.g., a threshold of the thresholds 408 described with respect to
(38) At step 208, the controller 142 determines whether the HVAC system 100 is set to a cooling operating mode 138. As described above, during normal operation in a cooling operating mode 138, the HVAC system should be configured according to the cooling configuration illustrated in
(39) At step 210, the controller 142 determines that a reversing valve fault is detected. In some embodiments, prior to determining that the reversing valve fault is detected, the controller 142 first confirms that the HVAC system 100 is operating (e.g., that there is either a current heating or cooling demand). In other words, the controller 142 may confirm that the HVAC system 100 as a prerequisite to determining that the reversing valve fault is detected. In this example case, the controller 142 has detected that the relative values of the outdoor temperature 150 and the heat exchanger temperature 148 are inconsistent with normal operation of the HVAC system 100 in the cooling configuration illustrated in
(40) At step 212, the controller 142 may test the responsiveness of the reversing valve 110. This test may involve providing a signal to the reversing valve 110 which instructs the reversing valve 110 to change from the heating mode configuration of
(41) At step 214, the controller 142 sends a reversing valve fault alert 140 for presentation on the thermostat 134. For example, the fault alert 140 may indicate that the reversing valve 110 is in the heating configuration of
(42) As described above, if, at step 206, the heat exchanger temperature 148 is not less than the outdoor temperature 150, the controller 142 proceeds to step 218. At step 218, the controller 142 determines whether the heat exchanger temperature 148 is greater than the outdoor temperature 150. For example, the controller 142 may determine a difference between the heat exchanger temperature 148 and the outdoor temperature 150. If this difference is greater than zero, the controller 142 may determine that the heat exchanger temperature 148 is greater than the outdoor temperature 150. In some embodiments, the difference may be compared to a threshold value (e.g., a threshold of the thresholds 408 described with respect to
(43) At step 220, the controller 142 determines whether the HVAC system 100 is set to a heating operating mode 138. As described above, during normal operation in a heating operating mode 138, the HVAC system 100 should be configured according to the cooling configuration illustrated in
(44) As described above, at step 210, the controller 142 determines that a reversing valve fault is detected. In this example case, the controller 142 has detected that the relative values of the outdoor temperature 150 and the heat exchanger temperature 148 are inconsistent with normal operation of the HVAC system 100 in the heating configuration illustrated in
(45) As described above, at step 212, the controller 142 may test the responsiveness of the reversing valve 110. This test may involve providing a signal to the reversing valve 110 which instructs the reversing valve 110 to change from the cooling mode configuration of
(46) As described above, at step 214, the controller 142 sends a reversing valve fault alert 140 for presentation on the thermostat 134. For example, the fault alert 140 may indicate that the reversing valve 110 is in the cooling configuration of
(47) Modifications, additions, or omissions may be made to method 200 depicted in
(48) Example Detection of a Reversing Valve Stuck in an Equalizing Configuration
(49)
(50) Method 300 may begin at step 302 where the suction-side properties 144 are monitored. In this example, the suction-side properties 144 include a suction-side temperature 144a and a suction-side pressure 144b. The controller 142 may receive the suction-side properties 144 from the sensor(s) 106 intermittently (e.g., several times per second, each second, or the like) and store measurements of the suction-side properties 144. At step 304, the liquid-side properties 146 are monitored. In this example, the liquid-side properties 146 include a liquid-side temperature 146a and a liquid-side pressure 146b. The controller 142 may receive the liquid-side properties 146 from the sensor(s) 108 intermittently (e.g., several times per second, each second, or the like) and store measurements of the liquid-side properties 146.
(51) At step 306, the controller 142 determines whether the suction-side temperature 144a is less than the liquid-side temperature 146a. For example, the controller 142 may determine a difference between the suction-side temperature 144a and the liquid-side temperature 146a. If this difference is less than zero, the controller 142 may determine that the suction-side temperature 144a is less than the liquid-side temperature 146a. In some embodiments, the difference may be compared to a threshold value (e.g., a threshold of the thresholds 408 described with respect to
(52) At step 308, the controller 142 determines whether a ratio of the liquid-side pressure 146b to the suction-side pressure 144b is less than a threshold value (e.g., a threshold of thresholds 408 described with respect to
(53) At step 310, the controller 142 determines whether the suction-side temperature 144a of the suction-side properties 144 has an increasing trend. For example, the controller 142 may determine whether the value of the suction-side temperature 144a increases during a period of time, following the determination at step 308 that the ratio of the liquid-side pressure 146 b to the suction-side pressure 144b is less than the predefined threshold value. In some embodiments, a trend in the suction-side temperature 144a is determined based on a rate of change of the suction-side temperature 144a (e.g., a time derivative of stored values and/or instantaneous values of the suction-side temperature 144a). For example, the controller 142 may determine a rate of change of the suction-side temperature 144a over a period of time. The controller 142 may determine if the rate of change is positive (i.e., greater than zero) for a predefined period of time (e.g., for 30 seconds or more). In some embodiments, if the rate of change has been positive for the period of time, the controller 142 may determine that the suction-side temperature 144a has an increasing trend at step 310. In some embodiments, in order to determine that the suction-side temperature 144a has an increasing trend, the controller 142 may determine that the rate of change of the suction-side temperature 144a is both positive and greater than a threshold value for a minimum period of time. In some embodiments, the controller 142 may determine, for a period of time, a difference between an initial value (e.g., at the start of the period of time) of the suction-side temperature 144a and a final value (e.g., at the end of the period of time) of the suction-side temperature 144a. If this difference is greater than a threshold value (e.g., a threshold of thresholds 408 described with respect to
(54) At step 312, the controller 142 determines that a reversing valve fault is detected and that the reversing valve 110 is stuck in the equalizing configuration illustrated in
(55) Modifications, additions, or omissions may be made to method 300 depicted in
(56) Example Controller
(57)
(58) The processor 402 includes one or more processors operably coupled to the memory 404. The processor 402 is any electronic circuitry including, but not limited to, state machines, one or more central processing unit (CPU) chips, logic units, cores (e.g. a multi-core processor), field-programmable gate array (FPGAs), application specific integrated circuits (ASICs), or digital signal processors (DSPs) that communicatively couples to memory 404 and controls the operation of HVAC system 100. The processor 402 may be a programmable logic device, a microcontroller, a microprocessor, or any suitable combination of the preceding. The processor 402 is communicatively coupled to and in signal communication with the memory 404. The one or more processors are configured to process data and may be implemented in hardware or software. For example, the processor 402 may be 8-bit, 16-bit, 32-bit, 64-bit or of any other suitable architecture. The processor 402 may include an arithmetic logic unit (ALU) for performing arithmetic and logic operations, processor registers that supply operands to the ALU and store the results of ALU operations, and a control unit that fetches instructions from memory 404 and executes them by directing the coordinated operations of the ALU, registers, and other components. The processor may include other hardware and software that operates to process information, control the HVAC system 100, and perform any of the functions described herein (e.g., with respect to
(59) The memory 404 includes one or more disks, tape drives, or solid-state drives, and may be used as an over-flow data storage device, to store programs when such programs are selected for execution, and to store instructions and data that are read during program execution. The memory 404 may be volatile or non-volatile and may include ROM, RAM, ternary content-addressable memory (TCAM), dynamic random-access memory (DRAM), and static random-access memory (SRAM). The memory 404 is operable to measurements of the suction-side properties 144, liquid-side properties 146, heat exchanger temperature 148, and outdoor temperature 150, threshold values 408, and any other logic or instructions associated with performing the functions described in this disclosure (e.g., described above with respect to methods 200 and 300 of
(60) The I/O interface 406 is configured to communicate data and signals with other devices. For example, the I/O interface 406 may be configured to communicate electrical signals with components of the HVAC system 100 including the compressor 104, the suction-side sensor(s) 106, the liquid-side sensor(s) 108, the reversing valve 110, the fan 114, the heat exchanger sensor 118, the expansion devices 120, 122, the blower 126, outdoor temperature sensor 132, and the thermostat 134. The I/O interface may receive, for example, compressor signals, signals associated with any one or more of the sensors 106, 108, 118, 132, thermostat calls, temperature setpoints, environmental conditions, and an operating mode status for the HVAC system 100 and send electrical signals to the components of the HVAC system 100. The I/O interface 406 may include ports or terminals for establishing signal communications between the controller 142 and other devices. The I/O interface 406 may be configured to enable wired and/or wireless communications.
(61) While several embodiments have been provided in the present disclosure, it should be understood that the disclosed systems and methods might be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted, or not implemented.
(62) In addition, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as coupled or directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the spirit and scope disclosed herein.
(63) To aid the Patent Office, and any readers of any patent issued on this application in interpreting the claims appended hereto, applicants note that they do not intend any of the appended claims to invoke 35 U.S.C. § 112(f) as it exists on the date of filing hereof unless the words “means for” or “step for” are explicitly used in the particular claim.