SILICONE-SOLUBLE ACYLPHOSPHINE OXIDE PHOTOINITIATOR
20250206889 ยท 2025-06-26
Inventors
- Robert David Grigg (Midland, MI, US)
- Jordan C. Reddel (Midland, MI, US)
- Jonathan Axtell (Sanford, MI, US)
- Sukrit Mukhopadhyay (Midland, MI, US)
- Souvagya Biswas (Midland, MI, US)
- Junying Liu (Midland, MI, US)
Cpc classification
C07F19/00
CHEMISTRY; METALLURGY
C08G77/20
CHEMISTRY; METALLURGY
International classification
C07F19/00
CHEMISTRY; METALLURGY
C08G77/20
CHEMISTRY; METALLURGY
Abstract
The present invention is a compound of Formula I where R.sup.1-R.sup.4, m, and n, are defined herein. The compound of the present invention is useful as a photoinitiator that is soluble in an ethylenically unsaturated organopolysiloxane.
Claims
1. A compound represented by Formula I: ##STR00021## where m is 0, 1, 2, or 3; and n is 0, 1 or 2; R.sup.1 is -phenyl-(R.sup.3).sub.n, C(O)-phenyl-(R.sup.2).sub.m, OC.sub.1-C.sub.2O-alkyl, or O(CH.sub.2CH.sub.2O).sub.xH, where x is from 1 to 20; each R.sup.2 is independently C.sub.1-C.sub.6-alkyl; C.sub.1-C.sub.6-alkoxy; OCH.sub.2-phenyl; or R.sup.2 together with an adjacent R.sup.2 on the phenyl ring a 1,3-dioxolane group or a 1,4-dioxane group; each R.sup.3 is independently C.sub.1-C.sub.6-alkyl or C.sub.1-C.sub.6-alkoxy; R.sup.4 is
(Si(Me.sub.2).sub.p(CH.sub.2).sub.q(Si(R.sup.5.sub.2)O).sub.r(X).sub.sY; wherei) p is 0 or 1 with the proviso that when p is 0, q is 3 to 12, and when p is 1, q is 2 to 12; r is from 3 to 300; X is CH.sub.2CH.sub.2 or CH(CH.sub.3); s is 0 or 1 with the proviso that when s is 0, Y is SiMe.sub.2H, and when s is 1, Y is Si(OMe).sub.3; SiMe.sub.3; Si(OEt).sub.3; SiMe.sub.2OMe; SiMe.sub.2OEt; Si(OSiMe.sub.3).sub.3; SiMe(OSiMe.sub.3).sub.2; SiMe.sub.2(OSiMe.sub.3); or ##STR00022## where the dashed line is the point of attachment from Y to X; and each R.sup.5 is independently C.sub.1-C.sub.6-alkyl or phenyl; or R.sup.4 is
(Si(Me.sub.2).sub.p(CH.sub.2).sub.tZ; whereii) p is 0 or 1 with the proviso that when p is 0, t is 4 and when p is 1, t is 2; and Z is either: ##STR00023## where the dashed line is the point of attachment from Z to (CH.sub.2).sub.t.
2. The compound of claim 1 where each R.sup.5 is methyl.
3. The compound of claim 2 where R.sup.1 is C(O)-phenyl-(R.sup.2).sub.m; R.sup.4 is (Si(Me.sub.2).sub.p(CH.sub.2).sub.q(Si(Me.sub.2)O).sub.r(X).sub.sY; where r is from 6 to 200; and s is 1.
4. The compound of claim 3 where n is 0, p is 1, q is 2, r is from 6 to 50, and Y is Si(OMe).sub.3.
5. The compound of claim 4 where m is 3, each R.sup.2 is methyl, and R.sup.1 is represented by the following fragment: ##STR00024##
6. The compound of claim 1 where R.sup.1 is C(O)-phenyl-(R.sup.2).sub.m; and Z is either ##STR00025##
7. The compound of claim 5 where n is 0, m is 3, each R.sup.2 is methyl, and each R.sup.5 is methyl.
8. A composition comprising a solution of the compound of Formula I of claim 1 and an ethylenically unsaturated organopolysiloxane.
9. The composition of claim 8 wherein the ethylenically unsaturated organopolysiloxane is represented by the following structure: ##STR00026## where y is from 10 to 10,000, and each R.sup.5 is independently C.sub.1-C.sub.6-alkyl or phenyl.
10. The composition of claim 9 where each R.sup.5 is methyl.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0019] The present invention is a compound represented by Formula I:
##STR00005## [0020] where m is 0, 1, 2, or 3; and n is 0, 1 or 2; [0021] R.sup.1 is -phenyl-(R.sup.3).sub.n, C(O)-phenyl-(R.sup.2).sub.m, OC.sub.1-C.sub.2O-alkyl, or O(CH.sub.2CH.sub.2O).sub.xH, where x is from 1 to 20; [0022] each R.sup.2 is independently C.sub.1-C.sub.6-alkyl; C.sub.1-C.sub.6-alkoxy; OCH.sub.2-phenyl; or R.sup.2 together with an adjacent R.sup.2 on the phenyl ring a 1,3-dioxolane group or a 1,4-dioxane group; [0023] each R.sup.3 is independently C.sub.1-C.sub.6-alkyl or C.sub.1-C.sub.6-alkoxy; R.sup.4 is
(Si(Me.sub.2).sub.p(CH.sub.2).sub.q(Si(R.sup.5.sub.2)O).sub.r(X).sub.sY; wherei) [0024] p is 0 or 1 with the proviso that when p is 0, q is 3 to 12, and when p is 1, q is 2 to 12; [0025] r is from 3 to 300; [0026] X is CH.sub.2CH.sub.2 or CH(CH.sub.3); [0027] s is 0 or 1 with the proviso that when s is 0, Y is SiMe.sub.2H, and when s is 1, Y is Si(OMe).sub.3; SiMe.sub.3; Si(OEt).sub.3; SiMe.sub.2OMe; SiMe.sub.2OEt; Si(OSiMe.sub.3).sub.3; SiMe(OSiMe.sub.3).sub.2; SiMe.sub.2(OSiMe.sub.3); or
##STR00006## [0028] where the dashed line is the point of attachment from Y to X; and [0029] each R.sup.5 is independently C.sub.1-C.sub.6-alkyl or phenyl; [0030] or R.sup.4 is
(Si(Me.sub.2).sub.p(CH.sub.2).sub.tZ; whereii) [0031] p is 0 or 1 with the proviso that when p is 0, t is 4 and when p is 1, t is 2; and [0032] is either:
##STR00007## where the dashed line is the point of attachment from Z to (CH.sub.2).sub.t.
[0033] In one aspect, R.sup.1 is C(O)-phenyl-(R.sup.2).sub.m. An example of a preferred R.sup.1 group is represented by the following structure:
##STR00008##
[0034] In one aspect, R.sup.4 is (Si(Me.sub.2).sub.p(CH.sub.2).sub.q(Si(R.sup.5.sub.2)O).sub.r(X).sub.sY; in another aspect, each R.sup.5 is methyl. In one aspect, when p is 0, q is 3 or 4; in another aspect, when p is 1, q is 2; r is from 3 or from 6 or from 10, to 300 or to 200 or to 100 or to 50.
[0035] The compound of Formula I can be prepared as described in Schemes 1 to 3. Where R.sup.1 is C(O)-phenyl-(R.sup.2).sub.m, and R.sup.4 is in the para position of benzene ring, the compound of Formula I can be prepared in accordance with Scheme 1. The reaction conditions for each step are described in the experimental section.
##STR00009## [0036] where q is 1 to 10 when p is 0, and q is 0 to 10 when p is 1.
[0037] Alternatively, where R.sup.1 is C(O)-phenyl-(R.sup.2).sub.m, the compound of the present invention can be prepared by reacting the final Intermediate with either compound A or B:
##STR00010## [0038] where X is CH.sub.2CH.sub.2 or CH(CH.sub.3).
[0039] Where p is 1, the first compound in Scheme 1 can be prepared by contacting in a first step a dibromobenzene, particularly p-dibromobenzene, with a vinyl dimethylsilyl chloride in the presence of n-butyl lithium to form the following intermediate:
##STR00011## [0040] where b is from 0 to 10.
[0041] Where p is 0, the first compound, especially where q is 2, can be prepared as described in Li, Y.-L.; Song, D.-P.; Pan, L.; Ma, Z.; Li, Y.-S. Polym. Chem. 2019, 10, 6368-6378.
[0042] Where R.sup.1 is OC.sub.1-C.sub.20-alkyl, or O(CH.sub.2CH.sub.2O).sub.xH, the compound of Formula I can be prepared in accordance with Scheme 2.
##STR00012## [0043] where R is HOC.sub.1-C.sub.2O-alkyl, or HO(CH.sub.2CH.sub.2O).sub.xH.
[0044] Where R.sup.f is -phenyl-(R.sup.3), the compound of Formula I can be prepared in accordance with Scheme 3.
##STR00013##
[0045] A homogeneous cloud free composition comprising the compound of the present invention and an ethylenically unsaturated organopolysiloxane can be prepared by vigorously mixing the compound with the organopolysiloxane. Examples of suitable ethylenically unsaturated polyorganosiloxanes include diethylenically unsaturated compounds having the following formula:
##STR00014## [0046] where y is from 10 to 10,000, and R.sup.5 is as previously defined. Commercially available polyorganosiloxanes include XIAMETER RBL-9119 Organopolysiloxane and XIAMETER RBL-9128 Organopolysiloxane (XIAMETER is a Trademark of The Dow Chemical Company or its Affiliates.)
[0047] The concentration of photoinitiator core is typically in the range of from 0.1 wt. % or from 0.2 wt. % to 4 wt. % or to 2 wt. %, based on the weight of the composition. As used herein, photoinitiator core refers to the following fragment of the compound of the present invention:
##STR00015##
EXAMPLES
Intermediate Example 1Preparation of (4-(But-3-en-1-yl)phenyl)dichlorophosphane
[0048] In a glovebox, a 500 mL round bottom flask was charged with 1-bromo-4-(but-3-en-1-yl)benzene (17.1 g), dry THF (118 mL), and dry diethyl ether (37 mL). The flask was sealed and transferred to a fume hood. The mixture was stirred under N.sub.2 and cooled to 78 C., then n-butyllithium (n-BuLi, 2.5 M in hexane, 34.0 mL) was added dropwise to the mixture. The mixture stirred for 30 min, after which time chlorobis(diethylamino)phosphine (17.9 mL, 85.1 mmol). The mixture stirred for 20 min and was allowed to warm to ambient temperature. The solution was poured into a separatory funnel containing diethyl ether and water. The phases were separated, and the aqueous phase was extracted with a few portions of diethyl ethyl ether. The combined organic fractions were washed with brine, dried over MgSO.sub.4 and concentrated in vacuo.
[0049] The crude oil was transferred to a 1000-mL round bottom flask, which was placed in a glovebox. The oil was dissolved in dry diethyl ether (100 mL). The mixture was stirred and treated with HCl (2.0 M in diethyl ether, 162 mL, 324 mmol, 4.00 equiv) dropwise, and a white solid precipitated. After 2 h, the slurry was filtered and the filtrate was concentrated. A colorless oil was isolated (15.9 g, 84%), which was used in the next step without further purification.
[0050] .sup.1H NMR (500 MHz, C.sub.6D.sub.6) 7.63-7.40 (m, 2H), 6.86-6.76 (m, 2H), 5.62 (ddt, J=18.1, 9.5, 6.6 Hz, 1H), 5.00-4.83 (m, 2H), 2.35 (dd, J=8.8, 6.7 Hz, 2H), 2.06 (tdt, J=7.8, 6.5, 1.5 Hz, 2H).
[0051] .sup.13C NMR (126 MHz, C.sub.6D.sub.6) 146.99, 137.73 (d, J=51.8 Hz), 137.14, 130.12 (d, J=32.1 Hz), 128.85 (d, J=8.3 Hz), 115.16, 35.02, 34.73.
[0052] .sup.31P NMR (202 MHz, C.sub.6D.sub.6) 161.94.
Intermediate Example 2Preparation of (4-(But-3-en-1-yl)phenyl)phosphane
[0053] In a glovebox, a 500 mL jar was charged with diethyl ether (100 mL) and LiAlH.sub.4 (2.0 M in THF, 19.8 mL, 39.6 mmol, 0.60 eq.). The solution was stirred vigorously, and Intermediate Example 1 (15.4 g, 66.1 mmol, 1.00 eq.) in diethyl ether (65 mL) was added to the solution dropwise over 10 min. The mixture stirred for 30 min before solid Glauber Salt (25.5 g, 79.3 mmol, 1.20 eq.) was cautiously added. The mixture stirred for 60 min, and the liquid was decanted and filtered through a 0.45 m syringe filter and concentrated to give a colorless oil (9.73 g, 90%), which was used in the next step without further purification.
[0054] .sup.1H NMR (500 MHz, C.sub.6D.sub.6) 7.33-7.22 (m, 2H), 6.88-6.79 (m, 2H), 5.70 (ddt, J=16.9, 10.2, 6.6 Hz, 1H), 5.02-4.89 (m, 2H), 3.87 (d, J=198.5 Hz, 2H), 2.44 (dd, J=8.8, 6.7 Hz, 2H), 2.16 (tdt, J=7.9, 6.6, 1.5 Hz, 2H).
[0055] .sup.13C NMR (126 MHz, C.sub.6D.sub.6) 141.77, 137.65, 134.92 (d, J=15.7 Hz), 134.19 (dt, J=26.8, 9.8 Hz), 128.56 (d, J=6.2 Hz), 114.84, 35.26, 34.96.
[0056] .sup.31P NMR (202 MHz, C.sub.6D.sub.6) -125.28 (tt, J=197.6, 7.3 Hz).
Intermediate Example 3Preparation of ((4-(But-3-en-1-yl)phenyl)phosphoryl)bis(mesitylmethanone)
[0057] In a glovebox, a solution of Intermediate Example 2 (9.73 g, 59.3 mmol, 1.00 eq.) in dry THF (300 mL) was treated with sodium tert-butoxide (NatOBu, 11.4 g, 118 mmol, 2.00 eq.), then 2,4,6-trimethylbenzoyl chloride (19.8 mL, 118 mmol, 2.00 eq.) was added dropwise to the mixture. The mixture was stirred overnight. Crude .sup.31P NMR spectroscopic analysis indicated that the phosphine was partially consumed. An additional amount of NatOBu (3.99 g) and the benzoyl chloride (6.9 mL) were added to the reaction mixture. After 5 h, the mixture was filtered to remove sodium chloride, and the filtrate was removed from the glovebox and concentrated in vacuo. The crude residue was dissolved in dichloromethane (200 mL), and the solution was treated with hydrogen peroxide (6.0 mL 30 wt. %). The mixture was stirred overnight at ambient temperature, then treated with aqueous sodium bisulfite solution (100 mL) and stirred until the organic phase was negative to a peroxide strip test. Phases were separated and concentrated with celite for chromatography on silica gel (0 to 50% EtOAc in hexane). A yellow oil (13 g) that contained product and some other impurities was isolated. A second column purification was performed, whereupon Intermediate Example 3 (11.3 g) was isolated as a yellow oil.
[0058] .sup.1H NMR (500 MHz, CDCl.sub.3) 7.78 (dd, J=10.1, 8.1 Hz, 2H), 7.23 (dd, J=8.3, 3.0 Hz, 2H), 6.78 (s, 4H), 5.77 (ddt, J=16.0, 10.7, 6.6 Hz, 1H), 5.20-4.61 (m, 2H), 2.74 (t, J=7.6 Hz, 2H), 2.39-2.32 (m, 2H), 2.25 (s, 6H), 2.14 (s, 12H).
[0059] .sup.13C NMR (126 MHz, CDCl.sub.3) 216.37 (d, J=59.9 Hz), 147.41 (d, J=2.9 Hz), 140.92, 137.12, 135.73 (d, J=41.8 Hz), 135.47, 132.19 (d, J=8.3 Hz), 128.93, 128.77 (d, J=11.6 Hz), 122.82 (d, J=78.0 Hz), 115.50, 35.32, 34.93, 21.18, 19.60.
Intermediate Example 4Preparation of (4-Bromophenyl)dimethyl(vinyl)silane
[0060] A 1000-mL 3-neck round bottom flask equipped with an addition funnel was charged with dry THF (425 mL) and 1,4-dibromobenzene (20.0 g, 84.8 mmol, 1.00 eq.) under a blanket of N.sub.2. The mixture was stirred at cooled to 78 C. An n-BuLi solution (2.5 M in hexane, 35.6 mL, 89.0 mmol, 1.05 eq.) was added dropwise to the dibromobenzene solution over 25 min. Stirring was continued for another 50 min after the completion of addition of the n-BuLi solution.
[0061] Chlorodimethylvinylsilane (12.9 mL, 93.3 mmol, 1.10 equiv) was added dropwise to the reaction mixture with stirring. The mixture was gradually warmed to room temperature over 1 h, after which time the mixture was quenched with aqueous ammonium chloride. Product was extracted with several portions of ethyl acetate. Combined organic fractions were dried over sodium sulfate and concentrated. The crude oil was purified in vacuo (450 mTorr, 52-60 C.) to give Intermediate Example 4 (18.75 g) as a colorless oil.
[0062] .sup.1H NMR (400 MHz, CDCl.sub.3) 7.53-7.44 (m, 2H), 7.40-7.33 (m, 2H), 6.25 (dd, J=20.2, 14.6 Hz, 1H), 6.06 (dd, J=14.6, 3.8 Hz, 1H), 5.74 (dd, J=20.2, 3.8 Hz, 1H), 0.33 (s, 6H). .sup.13C NMR (101 MHz, CDCl.sub.3) 137.33, 137.22, 135.42, 133.26, 130.90, 123.83, 3.03.
Intermediate Example 5Preparation of ((4-(Dimethyl(vinyl)silyl)phenyl)phosphoryl)bis(mesitylmethanone)
[0063] In a glovebox, a 250-mL round bottom flask was charged with Intermediate Example 4 (4.31 g, 17.9 mmol, 1.00 eq.), dry THF (26 mL), and dry diethyl ether (8 mL). The flask was sealed and transferred to a fume hood. The mixture was stirred under nitrogen and cooled to 78 C. whereupon n-BuLi (2.5 M in hexane, 7.51 mL, 18.8 mmol, 1.05 eq.) was added dropwise. The mixture stirred for 30 min, after which time chlorobis(diisopropylamino)phosphine (5.01 g, 18.8 mmol, 1.05 eq.) was added as a solid.
[0064] The mixture was stirred and allowed to warm to ambient temperature over 2 h. The solution was poured into a separatory funnel containing diethyl ether and water. The phases were separated, and the aqueous phase was extracted with a few portions of diethyl ethyl ether. The combined organic fractions were washed with brine, dried with MgSO.sub.4 and concentrated by rotary evaporation.
[0065] The crude oil was transferred to a 250-mL round bottom flask, which was placed in a glovebox. The oil was dissolved in dry diethyl ether (20 mL). The flask was sealed and transferred to a fume hood. The mixture was stirred and cooled to 0 C. under N.sub.2. HCl (2.0 M in diethyl ether, 35.7 mL, 71.5 mmol, 4.00 eq.) was then added dropwise and a white solid precipitated. After continued stirring for 2 h, the slurry was filtered and the filtrate concentrated. The crude residue was mixed with diethyl ether and hexane and filtered again. The filtrate was concentrated to give a colorless oil (4.59 g). The crude material was used in the next step without further purification.
[0066] In a glovebox, a 150-mL jar was charged under vigorous stirring with diethyl ether (44 mL) and LiAlH.sub.4 (2.0 M in THF, 5.23 mL, 10.5 mmol, 0.60 eq.). The crude material from the previous step (4.59 g, 17.4 mmol, 1.00 equiv) was added to the LiAlH.sub.4 solution dropwise over 5 min. The mixture stirred for 30 min, after which time solid Glauber Salt (6.74 g, 20.9 mmol, 1.20 eq.) was cautiously added. Stirring continued for 14 h, after which time the solution was filtered and the filtrate concentrated to give 2.71 g of crude product as a colorless oil. The crude material was used in the next step without further purification.
[0067] A solution of the crude material from the previous step (2.71 g) in dry THF (70 mL) was treated with dry NatOBu (2.68 g, 27.9 mmol, 2.00 eq.), followed by dropwise addition of 2,4,6-trimethylbenzoyl chloride (4.65 mL, 27.9 mmol, 2.00 eq.). The mixture stirred for 3 h and the mixture was then filtered to remove sodium chloride.
[0068] The filtrate was removed from the glovebox and concentrated in vacuo. The crude residue was dissolved in dichloromethane (50 mL), and the solution was treated with hydrogen peroxide (1.4 mL, 30 wt. %). The mixture was stirred overnight at ambient temperature, then treated with aqueous sodium bisulfite solution (30 mL). Phases were separated and the organic phase was concentrated in the presence of silica gel to facilitate liquid chromatography on silica gel (0 to 50% EtOAc in hexane). Intermediate Example 5 (1.98 g) was isolated as a yellow oil that solidified upon standing.
[0069] .sup.1H NMR (500 MHz, CDCl.sub.3) 7.90-7.79 (m, 2H), 7.56 (dd, J=8.0, 3.3 Hz, 2H), 6.78 (s, 4H), 6.24 (dd, J=20.2, 14.7 Hz, 1H), 6.07 (dd, J=14.6, 3.6 Hz, 1H), 5.71 (dd, J=20.3, 3.7 Hz, 1H), 2.25 (s, 6H), 2.14 (s, 12H), 0.35 (s, 6H).
[0070] .sup.13C NMR (126 MHz, CDCl.sub.3) 215.87 (d, J=58.9 Hz), 144.76 (d, J=2.5 Hz), 140.99, 136.91, 135.84, 135.52, 133.67 (d, J=10.8 Hz), 133.55, 131.01 (d, J=7.6 Hz), 128.95, 126.27 (d, J=75.6 Hz), 21.18, 19.64, 3.17.
[0071] .sup.31P NMR (202 MHz, CDCl.sub.3) 7.19 (t, J=10.6 Hz).
[0072] In the following examples, MDrM Polysiloxane refers to HSi(Me.sub.2)O[Si(Me.sub.2)O]r-Si(Me.sub.2)-H.
Example 1Preparation of MD.SUB.38.M Polysiloxane Substituted Photoinitiator
[0073] Intermediate Example 3 (0.07 g) was mixed with dry hexane (3.0 mL) and MD.sub.38M Polysiloxane (1.72 g) in a glovebox. The mixture was stirred at 50 C. until the solids dissolved. Karstedt's Catalyst (2 wt % Pt in xylene, 0.03 mL) was added and the mixture was stirred overnight. Consumption of the alkene was monitored by .sup.1H NMR spectroscopy, and additional portions of Karstedt's Catalyst were added until <5% of the alkene remained. Vinyl trimethoxysilane was added to react with remaining SiH groups.
[0074] Volatiles were removed by vacuum pump, leaving an amber oil. The mixture of products was calculated to comprise 4.0 wt % photoinitiator.
Example 2Preparation of MD7M Polysiloxane Substituted Photoinitiator
[0075] The procedure described in Example 1 was followed except that MD.sub.7M Polysiloxane (0.55 g) was used. The mixture of products was calculated to comprise 15.3 wt % photoinitiator.
Example 3Preparation of MD.SUB.14.M Polysiloxane Substituted Photoinitiator
[0076] The procedure described in Example 1 was followed except that MD.sub.14M Polysiloxane (0.99 g) was used. The mixture of products was calculated to comprise 9.1 wt % photoinitiator.
[0077] The following products and byproducts were identified in Examples 1 to 3:
##STR00016##
Example 4Preparation of MD.SUB.38.M Polysiloxane Substituted Photoinitiator
[0078] Intermediate Example 5 (0.10 g) was mixed with dry toluene (1.5 ml) and MD.sub.38M Polysiloxane (0.60 g) in a glovebox. The mixture was stirred at 80 C. until the solids dissolved. Karstedt's Catalyst (2 wt % Pt in xylene, 0.012 mL) was added to the mixture and stirring was continued for 1 h. Consumption of the alkene was monitored by .sup.1H NMR spectroscopy, and additional portions of Karstedt's Catalyst were added until <5% of the alkene remained. Vinyl trimethoxysilane was added to react with remaining SiH groups. Volatiles were removed in vacuo leaving an amber oil. The mixture of products was calculated to comprise 14.5 wt % photoinitiator.
Example 5Preparation of MD.SUB.7.M Polysiloxane Substituted Photoinitiator
[0079] The procedure described in Example 4 was followed except that MD.sub.7M Polysiloxane (0.14 g) was used. The mixture of products was calculated to comprise 43.5 wt % photoinitiator.
Example 6Preparation of MD.SUB.14.M Polysiloxane Substituted Photoinitiator
[0080] The procedure described in Example 4 was followed except that MD.sub.14M Polysiloxane (0.24 g) was used. The mixture of products was calculated to comprise 30.0 wt % photoinitiator. The following products and byproducts were identified for Examples 4 to 6.
##STR00017##
Example 7Preparation of Photoinitiator Substituted with Compound A
[0081] Intermediate Example 5 (0.11 g) was mixed with stirring with dry toluene (1.5 mL) in a glovebox at 80 C. until the solids dissolved. Compound A (0.19 mL) was added to the mixture along with Karstedt's catalyst (2 wt. % Pt in xylene, 0.06 mL) and the mixture as stirred for 1 h. Consumption of Intermediate Example 5 was monitored by .sup.1H NMR spectroscopy; additional catalyst was added until <5 wt. % of the starting material remained. Then, an excess of vinyl trimethoxysilane was added and stirring was continued until the SiH functional group was fully consumed. The volatiles were removed in vacuo leaving an amber oil. The product was calculated to comprise 18 wt % photoinitiator. The following product was identified.
##STR00018##
Example 8Preparation of Photoinitiator Substituted with Compound B
[0082] The procedure described in Example 7 was followed except that Compound B (0.10 mL) was used. The product was calculated to comprise 20 wt % photoinitiator. The following products were identified.
##STR00019##
Example 9Preparation of Photoinitiator Substituted with Compound A
[0083] Intermediate Example 3 (0.14 g) was mixed with stirring with dry hexane (3.0 mL) and dry toluene (1.5 mL) in a glovebox at 50 C. until the solids dissolved. Compound A (1.03 mL) was added to the mixture along with Karstedt's catalyst (2 wt. % Pt in xylene, 0.06 mL) and the mixture as stirred for 1 h. Consumption of Intermediate Example 3 was monitored by .sup.1H NMR spectroscopy; additional catalyst was added until <5 wt. % of the starting material remained. Then, an excess of vinyl trimethoxysilane was added and stirring was continued until the SiH functional group was fully consumed. The volatiles were removed in vacuo leaving an amber oil. The product was calculated to comprise 18 wt % photoinitiator. The following product was identified.
##STR00020##
Photoinitiator Composition Preparation
[0084] Each of the compounds prepared in Examples 1-9 were mixed with sufficient XIAMETER RBL-9119 Organopolysiloxane to form a 0.5 wt. % mixture with respect to the photoiniator core. The compositions were visually inspected for homogeneity. No samples were observed to contain solid particles or phase-separated oil droplets; therefore, all were found to be homogenous.
[0085] After visual inspection for homogeneity, each vial was placed in a robotic imaging station. A picture was taken at ambient temperature to measure the clarity of the phase. The clarity of the phase was determined by subtracting the image background, cropping the image, thresholding the pixel intensity using Otsu thresholding, and computing the average intensity over the remaining pixels; pixel intensity (phase clarity) was reported as a value between 0 (clear) to 255 (opaque). A pixel intensity of <120 was considered a passing clarity.
[0086] Table 1 shows clarity data for the photoinitiator compositions.
TABLE-US-00001 Wt % Largest Phase Ex. No. Photoinitiator Clarity (0-255) Example 1 0.5% 47 Example 2 0.5% 73 Example 3 0.5% 54 Example 4 0.5% 45 Example 5 0.5% 55 Example 6 0.5% 39 Example 7 0.5% 48 Example 8 0.5% 24 Example 9 0.5% 50
[0087] The compositions prepared from the photoinitiator compounds and the photocurable organopolysiloxane were found to meet the criteria of homogeneity, clarity, and stability against decomposition.