PROPULSION ASSEMBLY FOR AN AIRCRAFT, COMPRISING AN INTERMEDIATE COWL OF THE STATIONARY, REMOVABLE TYPE, MOUNTED ON A HINGE SYSTEM
20250206453 · 2025-06-26
Inventors
- Patrick GONIDEC (Moissy-Cramayel, FR)
- Patrick André BOILEAU (Moissy-Cramayel, FR)
- Albin LAFONT (Moissy-Cramayel, FR)
- Jérémie SARTORI (MOISSY-CRAMAYEL, FR)
- Caroline GERARD (MOISSY-CRAMAYEL, FR)
- Frédéric BOUDEHEN (MOISSY-CRAMAYEL, FR)
Cpc classification
F02K1/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D29/06
PERFORMING OPERATIONS; TRANSPORTING
B64D29/00
PERFORMING OPERATIONS; TRANSPORTING
B64D29/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
F02K7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D29/00
PERFORMING OPERATIONS; TRANSPORTING
F02C7/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An aircraft propulsion unit including a nacelle comprising a fan compartment, a front cowling forming an air inlet, and an intermediate section having at least one removable fixed intermediate cowling, externally delimiting the fan compartment, and attached to another structure of the propulsion unit by removable through fasteners. The intermediate cowling is connected to another element of the propulsion unit by means of a hinge system which, as a result of removing the removable through fasteners, is designed to allow the intermediate cowling to be moved between a closed position, in which it extends continuously with the front cowling, and an open position, in which the intermediate cowling is shifted upstream or downstream so as to open the fan compartment
Claims
1. A propulsion unit for an aircraft, comprising: a turbojet engine comprising a fan and a fan casing surrounding the fan; and a nacelle surrounding the turbojet engine and comprising a fan compartment delimited internally by the fan casing; wherein the nacelle comprises, from upstream to downstream along an axis of the propulsion unit: a front cowling forming an air inlet; and an intermediate section having at least one intermediate cowling of fixed and removable type, externally delimiting the fan compartment, and attached to at least one other structure of the propulsion unit by removable through fasteners; wherein said at least one intermediate cowling is connected to another element of the propulsion unit by means of a hinge system which, as a result of removing said removable through fasteners, is designed to allow the intermediate cowling to be moved between a closed position, in which the intermediate cowling extends continuously with the front cowling, and an open position, in which the intermediate cowling is shifted upstream or downstream relative to its location in the closed position so as to open the fan compartment.
2. The propulsion unit according to claim 1, wherein the hinge system has at least two hinge devices each having a first end hinged to said at least one intermediate cowling, and a second end, opposite, hinged to said other element of the propulsion unit, so as to allow the intermediate cowling to move between the closed position and the open position.
3. The propulsion unit according to claim 2, wherein each of the hinge devices comprises at least one passive sliding link member designed to allow a variation in the spacing between the first end and the second end of the hinge device.
4. The propulsion unit according to claim 3, wherein said passive sliding link member is a passive actuator.
5. The propulsion unit according to claim 3, wherein each of the hinge devices also comprises means for constraining the first end of the hinge device along an elliptical path.
6. The propulsion unit according to claim 5, wherein said means for constraining the first end of the hinge device along the elliptical path comprise: a first pulley mounted on said at least one intermediate cowling; two second pulleys mounted on said other element of the propulsion unit so as to define substantially two foci of the elliptical path; and a closed cable engaged around the first pulley and the second pulleys so as to force the first pulley to follow the elliptical path.
7. The propulsion unit according to claim 1, wherein said at least one intermediate cowling has an inner surface provided with first raised features designed to engage by interlocking with second features of complementary shape formed on an outer surface of said at least one other structure of the propulsion unit, in the closed position.
8. The propulsion unit according to claim 1, wherein said at least one other structure of the propulsion unit comprises at least one of the front cowling, a rear partition rigidly supported by the fan casing, and another cowling of the intermediate section.
9. The propulsion unit according to claim 8, wherein said at least one intermediate cowling comprises a lower cowling extending at least in a lower angular portion of the propulsion unit, for which said removable through fasteners comprise at least first removable through fasteners by which said lower cowling is attached to said other structure of the propulsion unit, for which said other element of the propulsion unit is the turbojet engine, and for which the open position is a position in which said lower cowling is transversely spread, by means of a circumferential bending deformation of said lower cowling, and axially offset, relative to its location in the closed position.
10. The propulsion unit according to claim 1, also comprising a pylon connected to the turbojet engine, wherein said at least one intermediate cowling comprises an upper cowling comprising a pylon fairing and an apron extending circumferentially on either side of the pylon fairing, wherein the pylon fairing extends in front of the pylon in continuity with the latter in the closed position and is spaced apart from the pylon in the open position.
11. The propulsion unit according to claim 10, wherein the upper cowling has a rear support surface arranged so as to exert pressure against a support structure of the pylon when the air inlet is subjected to a vertical thrust from bottom to top.
12. The propulsion unit according to claim 11, wherein the upper cowling has an inner reinforcing structure having a closed hollow section, and an inner support structure embedded in the inner reinforcing structure and having said rear support surface, and said support structure of the pylon has a front support surface arranged axially facing and in contact with the rear support surface of the inner reinforcing structure, when the upper cowling is in the closed position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The invention will be better understood and other details, advantages and features will become apparent upon reading the following description provided by way of non-limiting example and with reference to the appended drawings wherein:
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[0063] In all of these figures, identical reference numerals may designate identical or similar elements.
DETAILED DISCLOSURE OF PREFERRED EMBODIMENTS
[0064]
[0065] The core of the turbojet engine includes, generally, a low-pressure compressor 14, a high-pressure compressor 16, a combustion chamber 18, a high-pressure turbine 20 and a low-pressure turbine 22.
[0066] The respective rotors of the high-pressure compressor and of the high-pressure turbine are connected by a shaft referred to as the high-pressure shaft, whereas the respective rotors of the low-pressure compressor and of the low-pressure turbine are connected by a shaft referred to as the low-pressure shaft, in a well-known manner.
[0067] The turbojet engine is enclosed by a nacelle 24 surrounding the secondary duct SV. Moreover, the rotors of the turbojet engine are rotatably mounted about an axis of the turbojet engine, which coincides with the axis of the nacelle 24 within the propulsion unit 8. These two axes are designated interchangeably by the reference numeral 28 throughout this description.
[0068] Throughout this description, the axial direction X is the direction of the axis 28, the vertical direction Z is a direction orthogonal to the axial direction X and oriented vertically when the propulsion unit 8 is fitted to an aircraft stationed on the ground, and the transverse direction Y is orthogonal to the two preceding directions. Furthermore, the radial direction R and the circumferential direction C or azimuthal direction are defined with reference to the axis 28, while the upstream and front directions on the one hand, and downstream and rear on the other hand, are defined in the direction of the axis 28, in reference to the general direction of gas flow in the turbojet engine, from upstream or the front to downstream or the rear.
[0069] The turbojet engine comprises an inter-compressor casing 30 arranged axially between the low-pressure compressor 14 and the high-pressure compressor 16. In the non-limiting context of a twin-spool turbojet, such an inter-compressor casing 30 is sometimes known as an intermediate casing.
[0070] Furthermore, the inter-compressor casing 30 carries a fan casing 32 arranged upstream of it, around the fan 12.
[0071] In addition, the nacelle 24 comprises, from front to rear, a front section consisting of a front cowling 34 forming a lip-shaped air inlet at its upstream end, an intermediate section 36, and a rear section 38.
[0072] With reference to
[0073] The inner shell 42 defines, at its rear end, an inner rear end 50 of the front cowling 34, whereas the outer shell 44 defines, at its rear end, an outer rear end 52 of the front cowling 34.
[0074] The inner rear end 50 forms an annular flange, sometimes referred to as flange A1, by means of which the front cowling 34 is rigidly removably attached to an upstream annular flange 54 of the fan casing 32, for example by means of one or more annular rows of removable through fasteners such as bolts.
[0075] The fan casing 32 also has a downstream annular partition 56, hereinafter referred to as rear partition, arranged downstream relative to the upstream annular flange 54. This rear partition 56 extends radially outwards so as to form an attachment support for the intermediate section 36, as will be explained more clearly below. The rear partition 56 thus axially splits the fan compartment 48 into two parts, namely the aforementioned front portion thereof and a rear portion. In the present invention, the front portion 32A of the fan casing is the part thereof arranged upstream of the rear partition 56 and which helps internally delimit the front portion of the fan compartment 48, and the rear portion 32B of the fan casing is the part thereof arranged downstream of the rear partition 56 and which helps internally delimit the rear portion of the fan compartment 48.
[0076]
[0077]
[0078] With reference to
[0079] The intermediate section 36 also has an upper cowling 70 comprising a central portion forming a pylon fairing 72, and side portions extending circumferentially on either side of the pylon fairing 72 and forming an apron 74. The upper cowling 70 delimits another part of the front portion of the fan compartment 48 as well as a part of the rear portion of the fan compartment 48.
[0080] The lower cowling 66 and the rear cowling 70 each constitute an intermediate cowling, according to the terminology of the present invention.
[0081] The intermediate section 36 finally comprises a rear cowling 76 arranged behind the lower cowling 66. This rear cowling 76 preferably consists of a single cowling, but can alternatively consist of a plurality of circumferentially juxtaposed cowlings. The rear cowling 76 delimits another part of the rear portion of the fan compartment 48.
[0082] More specifically, the lower cowling 66 extends around a certain lower angular portion of the front portion 32A of the fan casing 32 around the axis 28, and has two circumferential ends 78 which reveal, between them, an upper angular portion of the front portion 32A of the fan casing 32 (
[0083] In a similar manner, the rear cowling 76 extends around a certain lower angular portion of the rear portion 32B of the fan casing 32 around the axis 28, and has two circumferential ends 80 which reveal, between them, an upper angular portion of the rear portion 32B of the fan casing 32. This upper angular portion of the rear portion 32B is also covered by the upper cowling 70. The lower angular portion of the rear portion 32B extends, for example, more than 180 degrees around the axis 28, for example 300 degrees.
[0084] The lower cowling 66, the rear cowling 76, and the upper cowling 70, are fixed and removable, i.e. they are attached to other structures of the propulsion unit, in this case elements of the nacelle and turbojet engine, by means of removable through fasteners.
[0085] In particular, the lower cowling 66 has a front end 82 attached to the outer rear end 52 of the front cowling 34, and a rear end 84 attached to the turbojet engine, in this case on the rear partition 56.
[0086] The front 82 and rear ends 84 of the lower cowling 66 are respectively attached to the front cowling 34 and to the rear partition 56 by means of first removable through fasteners 86.
[0087] Moreover, the circumferential ends 78 of the lower cowling 66 are respectively attached to circumferential ends 88 of the upper cowling 70. In the example shown, the circumferential ends 88 of the upper cowling 70 overlap the circumferential ends 78 of the lower cowling 66. Alternatively, the circumferential ends 78 of the lower cowling 66 can overlap the circumferential ends 88 of the upper cowling 70.
[0088] In a similar manner, the circumferential ends 80 of the rear cowling 76 are respectively attached to the circumferential ends 88 of the upper cowling 70. The circumferential ends 88 of the upper cowling 70 overlap the circumferential ends 80 of the rear cowling 76.
[0089] The circumferential ends 88 of the upper cowling 70 are attached to the circumferential ends 78 and 80 of the lower cowling 66 and of the rear cowling 76 by means of second removable through fasteners 90.
[0090] The upper cowling 70 also has a front end 92 attached to the outer rear end 52 of the front cowling 34 by means of third removable through fasteners 94.
[0091] According to a first aspect of the present invention, the lower cowling 66 is connected to the turbojet engine by means of a first hinge system 96.
[0092] The first hinge system 96 is designed to enable the lower cowling 66 to move between a closed position and an open position, once the first removable through fasteners 86 connecting the lower cowling 66 to the front cowling 34 and to the rear partition 56 are removed, and if applicable, once the second removable through fasteners 90 connecting the upper cowling 70 to the lower cowling 66 are also removed.
[0093] The closed position of the lower cowling 66 corresponds to the closed configuration shown in
[0094] The open position of the lower cowling 66, shown in
[0095] The first hinge system 96 supports the lower cowling 66 in the open position, thus avoiding the need for maintenance operators to handle the lower cowling 66 by carrying it to place it on a suitable support, which, in addition to requiring such a support to be provided, can prove tiring or even dangerous for operators. The first hinge system 96 in particular causes elastic deformation of the lower cowling 66, resulting in the circumferential ends 78 thereof spreading outward from the nacelle and allowing the lower cowling 66 as a whole to move downwards, for example under the effect of its own weight, which makes it possible for the latter to be moved rearwards around the rear cowling 76 or forwards around the front cowling 34, for example under the effect of an operator, as will become clearer below in view of the detailed description of the first hinge system 96.
[0096] According to a second aspect of the present invention, the upper cowling 70 is connected to at least one of the turbojet engine 10 and the pylon 62, by means of a second hinge system 100, which has a similar advantage to the one mentioned above in relation to the lower cowling 66.
[0097] The second hinge system 100 is designed to enable the upper cowling 70 to move between a closed position and an open position, once the second removable through fasteners 90 connecting the upper cowling 70 to the lower cowling 66 are removed, and if applicable, once the third removable through fasteners 94 connecting the upper cowling 70 to the outer rear end 52 of the front cowling 34 are also removed.
[0098] The closed position of the upper cowling 70 corresponds to the closed configuration shown in
[0099] The open position of the upper cowling 70, shown in
[0100] Moreover, in the event that, as in the examples shown, the circumferential ends 88 of the upper cowling 70 overlap the circumferential ends 78 of the lower cowling 66 in the closed configuration, the open position of the upper cowling 70 is such that the circumferential ends 88 of the upper cowling 70 are remote from the circumferential ends 78 of the lower cowling 66 so as to enable the lower cowling 66 to move between the closed position and the open position thereof.
[0101] In the example shown in
[0102]
[0103]
[0104] To this end, the second hinge system 100 has at least one front connecting rod 110 having a first end 112 hinged to a front region of the upper cowling 70, and having a second end 114 hinged to the fan casing 32 or to the front cowling 34, and in which the second hinge system 100 also has at least one rear connecting rod 116 having a first end 118 hinged to a rear region of the upper cowling 70, and having a second end 120 hinged to the fan casing 32, for example to the rear partition 56, or to another part of the turbojet engine.
[0105] The hinge system 100 can, of course, have two such front connecting rods 110 arranged symmetrically in relation to one another, on either side of a median vertical plane of the propulsion unit, and/or two such rear connecting rods 116 also arranged symmetrically in relation to one another, on either side of the median vertical plane.
[0106] The connecting rods 110, 116 are designed to guide the upper cowling 70 in a circular translational movement between the closed position and the open position thereof.
[0107] Alternatively, the connecting rods 110 and 116 can have different lengths such that the movement of the upper cowling 70 is a combination of curvilinear translation and rotation.
[0108] According to a third aspect of the present invention, with reference to
[0109]
[0110] The inner surface 122 of the lower cowling 66, also shown in
[0111] The outer surface 128 of the front cowling 34 has second features 126 with a complementary shape to the first features 124, having, for example, two circumferential grooves 126A spaced apart from one another axially and connected to one another by axial grooves 126B spaced apart from one another (only one of which is shown in
[0112] In this way, the ribs 124A, 124B of the lower cowling 66 and the grooves 126A, 126B of the front cowling 34 define reciprocal abutment surfaces both in the axial direction X and in the circumferential direction C.
[0113] The ribs 124A, 124B of the lower cowling 66 fit into the grooves 126A, 126B of the front cowling 34, while the bumps 132 of the front cowling 34 fit into the hollows 130 of the lower cowling 66. The features 124 and 126 thus establish a reciprocal fit between the lower cowling 66 and the front cowling 34, which involves support in both the axial direction X and the circumferential direction C.
[0114] The ribs 124A, 124B and grooves 126A, 126B advantageously have a cross-section with V-shaped sides 134, 135, separated, for example, by a flat base 136.
[0115] An interposing plastic layer 138 is, for example, provided on one of the surfaces 122 and 128 to improve contact between them, reduce any gaps between them and, if necessary, smooth or attenuate aerodynamic steps, i.e. differences in level between the outer surface 139 of the cowling in question 66 or 70 and the outer surface 128 of the aforementioned element. The interposing plastic is advantageously a durable plastic having a low coefficient of friction with the materials with which the layer 138 has to be in contact, for example a material marketed under the names ERTACETAL or TEFLON. The interposing plastic layer 138 thus helps to ensure that the opening mechanism of the cowling in question functions correctly.
[0116] With reference to
[0117] Moreover, the inclination of the sides 134, 135 is designed so as not to hinder the opening mechanism of the cowling in question, as will be explained in more detail below, and is adapted to the flow of shear force to pass between the elements. It is advantageous for said inclination to be significant so that the structure absorbs the maximum amount of shear and transmits only a small vertical component to the corresponding fasteners 86.
[0118] When overlapping is provided between the circumferential ends 78 of the lower cowling 66 and the circumferential ends 88 of the upper cowling 70, as in the examples shown, engagement by fitting together raised features as described above is advantageously provided between these circumferential ends 78, 88. Such engagement by fitting together raised features is also advantageously provided at the interface between the upper cowling 70 and the front cowling 34.
[0119]
[0120] The axial and tangential supports created by the fitting together of the raised features 124, 126 enable part of the axial and tangential forces passing between adjacent cowlings or between a cowling and the structure of the turbojet engine to be absorbed, thereby reducing the stress on the removable through fasteners in question. The number and/or clamping force of these fasteners can thus be reduced, allowing in particular the use of quick-release fasteners. Moreover, such supports enable the parts in question to be locked relative to one other, thereby reducing friction between these parts.
[0121]
[0122] The first hinge system 96 consists of one or more hinge devices 144, preferably a central hinge device 144A and two side hinge devices 144B symmetrical to one another in relation to the median vertical plane of the propulsion unit (
[0123] The side hinge devices 144B are advantageously offset in the axial direction X with respect to the central hinge device 144A. Such an arrangement enables the torque to be absorbed that tends to rotate the lower cowling 66 about a substantially vertical axis under the action of the opening force of an operator acting on just one side of the cowling. Alternatively, the three hinge devices 144 can be anchored to the turbojet engine in a same transverse plane, in which case the aforementioned torque is advantageously absorbed by means of an additional hinge device offset axially with respect to said transverse plane.
[0124] With reference to
[0125] In the example shown in
[0126] In the case shown in
[0127]
[0128] With reference to
[0129] As shown in
[0130] As shown in
[0131] In preferred variants, the (or each) hinge device 144 comprises at least one passive sliding link member designed to allow a variation in the spacing between the first end 146 and the second end 152 of the hinge device. Such a variation in the spacing between the ends makes it generally possible to reduce the spreading of the cowling in question in the transverse direction, imposed by the kinematics of the device, and therefore to reduce the stresses applied to the cowling to enable it to move.
[0132] Instead of the connecting rod 170 or connecting rods 156, such a hinge device 144 therefore has one or more passive sliding link members. Such a member has two parts which are slidably connected to each other and can therefore move relative to each other in a straight-line translational movement, one of the parts defining the first end 146 of the hinge device 144 whilst the other part defines the second end 152 of the device.
[0133] Preferably, the (or each) passive sliding link member is a passive actuator 178, as shown in
[0134] The elastic means in particular reduces the effort required from operators when opening and closing the lower cowling 66.
[0135]
[0136] The hinge device 144 shown in
[0137] The cable 198 forces the sum of the distances between the first hinge pin 150 and each of the axes 196 defined by the second pulleys 194 to be constant whatever the position of the lower cowling 66.
[0138] In addition, the or each passive actuator 178 of the device is designed to permanently force the first pulley 192 against the cable 198 so as to maintain the latter in a tensioned state.
[0139] As a result, the path of the first hinge pin 150 is an ellipse (the centres of the second pulleys 194 being substantially the foci of this ellipse). The same applies to the base 148, and therefore to the whole of the lower cowling 66 to which the said base 148 is secured. Such an elliptical path T2 makes it possible to increase the amplitude of axial displacement of the lower cowling 66 for a given level of radial displacement (and therefore of bending deformation), compared with the circular path T1 inherent in the use of fixed-length connecting rods as in the embodiments described above with reference to
[0140] Alternatively, the second pulleys 194 can be replaced by fixed attachment points for the cable 198 on the bases 195, or by eyelets integral with the bases 195 in which the cable 198 is held.
[0141] Furthermore, the passive actuators s 178 can, alternatively, be dimensioned so as to be in maximum extension, and therefore have a constant length, at the start and end of the path, in which case the cable 198 is not under tension. In a median part of the path, the passive actuators 178 are compressed by the cable so that said median part has the elliptical character described above. Such a variant has the advantage of increasing the angle 1 at the start of the path in order, if necessary, to disengage the features 124 and 126 more easily.
[0142] With reference to
[0143]
[0144]
[0145] Generally speaking, in view of the information presented above, the sizing of the hinge devices 144 enabling the lower cowling 66 to be opened and closed without applying harmful stress to the latter is within the competence of a person skilled in the art.
[0146] In this respect, the base 148 of each of the side hinge devices 144B can, alternatively, be mounted so as to be moveable on the inner surface of the lower cowling 66 along a path having at least one circumferential component, instead of being rigidly attached to this cowling as in the examples described above. The aim of such an arrangement is to enable the base 148 to move towards the corresponding circumferential end 78 of the lower cowling during the overall bending deformation of the latter at the start of an opening manoeuvre.
[0147]
[0148] Generally speaking, it should therefore be understood that the lower cowling 66 preferably follows a generally curvilinear translational movement between its closed and open positions.
[0149] Furthermore,
[0150] The axial and tangential supports created by the fitting together of raised features 124, 126 as described above, at the interface between the upper cowling 70 and the front cowling 34, enable good transmission of forces from the front cowling 34 to the upper cowling 70. In particular, forces resulting from a high incidence of air intake, for example encountered during take-off, can be transmitted through the upper cowling much more efficiently than in known propulsion units.
[0151] In order to make the most of this improved transmission of forces, the upper cowling 70 has an inner reinforcing structure 210 having a closed hollow section (
[0152] The upper cowling 70 also comprises an inner support structure 216 embedded in the inner reinforcing structure 210 and having a rear support surface 218.
[0153] The pylon 62 has a support structure 220 (
[0154] The support surfaces 218 and 222 preferably extend transversely to the axis 28 of the propulsion unit, so as to only transmit axial forces. Thanks to the connection established by the second removable through fasteners 90 between the lower cowling 66 and the upper cowling 70, the support structures 216 and 220 thus enable in particular an efficient transmission of the forces resulting from the bending moment experienced by the upper cowling 70 and the lower cowling 66 when the aircraft fitted with such a propulsion unit pitches up, which makes it possible to limit the deformation of these cowlings.