One way clutch train for arresting backspin
12345139 ยท 2025-07-01
Assignee
Inventors
- Chengbao Wang (Oklahoma City, OK, US)
- Zheng Ye (Claremore, OK, US)
- David Tanner (Broken Arrow, OK, US)
- Randal Perisho (Tulsa, OK, US)
Cpc classification
F04D13/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/128
FIXED CONSTRUCTIONS
F16D41/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04D29/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An ESP system having a driveshaft assembly; an electrical motor coupled with an end of the driveshaft assembly, and that when energized rotates the driveshaft assembly in a first direction. The ESP system also includes a pump coupled with an end of the driveshaft assembly distal from the motor, and a one-way clutch train in the driveshaft assembly that arrests rotation of the driveshaft assembly in a second direction. In this example the driveshaft assembly includes a pump shaft having an end engaged with an end of a motor shaft; opposing ends of the pump and motor shafts respectively couple with the pump and motor. The one-way clutch train includes a shaft-to-shaft clutch coupled between inner and outer surfaces of the pump and motor shafts and a shaft to housing clutch coupled between an outer surface of one of the pump and motor shafts and an outer housing.
Claims
1. An electrical submersible pumping (ESP) system comprising: a driveshaft assembly that comprises elongated segments that include a pump shaft; an electrical motor coupled with an end of the driveshaft assembly, and that when energized rotates the driveshaft assembly in a first direction; a pump coupled with an end of the driveshaft assembly distal from the motor; and a one-way clutch train in the driveshaft assembly that is rotationally disengaged with the driveshaft assembly when the driveshaft assembly rotates in the first direction, and that is rotationally engaged with the driveshaft assembly when the driveshaft assembly rotates in a second direction that is opposite to the first direction, and that comprises, a shaft-to-shaft clutch comprising, an outer race on an outer surface of one of the segments, an inner race on an inner surface of an adjacent segment, and sprag type elements between the inner and outer races, and a shaft to housing clutch coupled between the one of the segments and an outer housing, the shaft to housing clutch being selectively changeable between an engaged configuration and a disengaged configuration, and when the shaft to housing clutch is in the engaged configuration, the housing is rotationally coupled to the one of the segments by the shaft to housing clutch, and when the shaft to housing clutch is in disengaged configuration the one of the segments is rotatable with respect to the housing.
2. The system of claim 1, wherein one of the segments comprises a pump shaft and another one of the segments comprises a motor shaft, the pump shaft having an end selectively coupled with an end of the motor shaft, wherein opposing ends of the pump and motor shafts respectively couple with the pump and motor.
3. The system of claim 1, wherein changing a rotational direction of the pump shaft changes the shaft to housing clutch between the engaged configuration and the disengaged configuration.
4. The system of claim 2, wherein the shaft-to-shaft clutch is selectively changeable between an engaged configuration and a disengaged configuration, wherein when in the engaged configuration the motor shaft is rotationally coupled to the pump shaft by the shaft-to-shaft clutch, and wherein when in the disengaged configuration the pump shaft is rotatable with respect to the motor shaft.
5. The system of claim 4, wherein changing a rotational direction of the motor shaft changes the shaft-to-shaft clutch between the engaged configuration and the disengaged configuration.
6. The system of claim 1, wherein the sprag type elements are generally planar elements that are pivotable about an axis that is substantially parallel with an axis of the ESP assembly.
7. The system of claim 6, wherein the sprag type elements are strategically dimensioned so that opposing ends of the sprag type elements are wedged between the inner and outer races when elongate widths of the sprag type elements are oriented radially from the axis, wherein the sprag type elements are selectively oriented radially from the axis in response to rotation of the outer race with respect to the inner race in a first direction.
8. The system of claim 7, wherein when the sprag type elements become wedged between the inner and outer races, and the shaft-to-shaft clutch assembly between the outer race and the inner race is in an engaged configuration and relative rotation of the outer race to the inner race in a first direction is arrested.
9. The system of claim 7, wherein the sprag type elements are in sliding contact with the inner and outer races when the elongate widths of the sprag type elements are oriented oblique to the axis, and wherein the sprag type elements are selectively oriented oblique to the axis in response to rotation of the outer race with respect to the inner race in a second direction that is opposite the first direction.
10. An electrical submersible pumping (ESP) system comprising: a driveshaft assembly that comprises elongated segments; an electrical motor coupled with an end of the driveshaft assembly, and that when energized rotates the driveshaft assembly in a first direction; a pump coupled with an end of the driveshaft assembly distal from the motor, one of the segments comprising a motor shaft and another one of the segments comprising a pump shaft having an end selectively coupled with an end of the motor shaft, and opposing ends of the pump and motor shafts being respectively coupled with the pump and motor, a one-way clutch train in the driveshaft assembly that is rotationally disengaged with the driveshaft assembly when the driveshaft assembly rotates in the first direction, and that is in rotationally engaged with the driveshaft assembly when the driveshaft assembly rotates in a second direction that is opposite to the first direction, and that comprises: a shaft-to-shaft clutch comprising an outer race on an outer surface of one of the segments, an inner race on an inner surface of an adjacent segment, and sprag type elements between the inner and outer races, the motor shaft comprises a receptacle that receives the end of the pump shaft distal from the pump and wherein the shaft-to-shaft clutch is disposed in the receptacle.
11. The system of claim 10, wherein the outer race is press fit inside the receptacle, and the inner race is press fit onto an outer surface of the pump shaft.
12. An electrical submersible pumping (ESP) system comprising: a housing; an electrical motor that when energized generates rotational force in a first direction; a pump; and a driveshaft assembly coupled between the motor and the pump and that comprises, a pump shaft having an end coupled with the pump, a motor shaft having an end coupled with the motor, a shaft-to-shaft clutch comprising, a first plurality of sprag type elements disposed in an annulus between the pump shaft and motor shaft, the first plurality of sprag type elements being changeable between a radial orientation in which opposing lateral edges of the sprag type elements are wedged between inner and outer races mounted respectfully on the pump shaft and motor shaft and a rotational torque is transferred between the pump shaft and motor shaft through the plurality of sprag type elements, and an oblique orientation in which the pump shaft and motor shaft are rotatable with respect to one another and pump shaft and motor shaft are each in selective sliding contact with the sprag type elements, and a shaft to housing clutch comprising, a second plurality of sprag type element disposed in an annulus between the pump shaft and housing the second plurality of sprag type elements being changeable between a radial orientation in which a rotational torque is transferred between the pump shaft and housing through the second plurality of sprag type elements, and an oblique orientation in which the pump shaft is rotatable with respect to the housing.
13. The system of claim 12, wherein the first plurality of sprag type elements are in the radial orientation when the motor shaft is rotated by the motor in a first direction so that the pump shaft is also rotated in the first direction, and wherein the second plurality of sprag type elements are in the oblique configuration when the pump shaft is rotated in the first direction, so that when the motor is energized, rotational torque from the motor is transferred to the pump through the driveshaft assembly.
14. The system of claim 12, wherein the second plurality of sprag type elements are in the radial configuration when a rotational torque is applied to the pump shaft in a second direction that is opposite to the first direction, which rotationally couples the pump shaft to the housing and arrests rotation of the pump shaft, wherein the first plurality of sprag type elements are in the radial orientation when the motor shaft is rotated by the motor in a first direction so that the pump shaft is also rotated in the first direction, and so that when the motor is energized, rotational torque from the motor is transferred to the pump through the driveshaft assembly.
15. An electrical submersible pumping (ESP) system comprising: a housing; an electrical motor that when energized generates rotational force in a first direction; a pump; and a driveshaft assembly coupled between the motor and the pump and that comprises, a pump shaft having an end coupled with the pump, a motor shaft having an end coupled with the motor, and a shaft-to-shaft clutch comprising a plurality of sprag type elements disposed in an annulus between the pump shaft and motor shaft, the sprag type elements being changeable between a radial orientation in which a rotational torque is transferred between the pump shaft and motor shaft through the plurality of sprag type elements, and an oblique orientation in which the pump shaft and motor shaft are rotatable with respect to one another, wherein the pump shaft includes an axial passage, a port extending radially to an outer surface of the pump shaft from the passage, and an opening in the passage at a downhole end of the pump shaft, and wherein a magnetic sump is provided adjacent the opening, so that when the pump shaft rotates, a fluid flow is induced into the opening, through the passage, and out the port that receives thermal energy from the bearings, and wherein metal particles are pulled from the fluid flow and retained in the sump.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
(2)
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(10) While subject matter is described in connection with embodiments disclosed herein, it will be understood that the scope of the present disclosure is not limited to any particular embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents thereof.
DETAILED DESCRIPTION OF INVENTION
(11) The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term about includes +/5% of a cited magnitude. In an embodiment, the term substantially includes +/5% of a cited magnitude, comparison, or description. In an embodiment, usage of the term generally includes +/10% of a cited magnitude.
(12) It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
(13) Shown in an elevational partial sectional view in
(14) In the example of
(15) Motor 17 of
(16) Also included in
(17) Referring now to
(18) The pump shaft 28 and motor shaft 31 are selectively rotationally coupled to one another by a shaft-to-shaft clutch 35 shown disposed in an annular void between the inner surface of receptacle 32 and outer surface of downhole end 30. Clutch 35 includes an annular inner race 37 which affixes to an outer surface of the downhole end 30 and an annular outer race 39 coupled with an inner surface of the receptacle 32. In alternatives, races 37, 39 are press fit to end 30 and receptacle 32 respectively. In the example shown races 37, 39 are substantially coaxial and circumscribe axis A.sub.X of ESP assembly 11. Between inner and outer races 37, 39 is a clutch assembly 40 having clutch members 41 that are configured to allow downhole shaft 30 to rotate relative to shaft 31 when either of the shafts 30, 31 rotates in one direction, and to rotationally couple the shafts 30, 31 when either of the shafts 30, 31 rotates in an opposite direction. In an example, clutch assembly 40 is in a disengaged configuration when the shafts 30, 31 are rotatable to one another, and in an engaged configuration when the shafts 30, 31 are coupled. Further in this example, clutch assembly 40 is in the engaged configuration when the races 37, 39 are rotationally coupled or affixed with one another, and in the disengaged configuration when the races 37, 39 are rotatable with respect to one another. Within the clutch assembly 40 are clutch members 41 that provide the selective coupling between the inner and outer races 37, 39; bearings 43 are also illustrated as a part of clutch assembly 40 that provide for ease of rotation between the inner and outer races 37, 39.
(19) A shaft-to-housing clutch 45 is also included in the sub 21 and is disposed in an annular void between a portion of the pump shaft 28 and an inner surface of housing 34. Similar to clutch 35, shaft-to-housing clutch 45 includes an annular inner race 47 coupled to an outer surface of the pump shaft 28, an annular outer race 49 coupled to an inner surface of housing 34, and a clutch assembly 50 disposed between the inner and outer races 47, 49. As shown, inner race 47 couples to a portion of pump shaft 28 proximate its uphole end 29. In alternatives, races 47, 49 are press fit to shaft 28 and housing 34 respectively. In this example, the clutch assembly 50 also includes clutch members 51 and bearings 53 similar to those provided with clutch 35. A ridge 54 is shown projecting radially inward from the inner surface of housing 34 and which circumscribes axis A.sub.X. In alternatives, shaft-to-shaft clutch 35 includes two or more sets of clutch assemblies 40 stacked substantially coaxially in the annular space between shaft 28 and housing 34 and optionally in abutting contact with one another; and/or shaft to housing clutch 45 includes two or more sets of clutch assemblies 50 stacked substantially coaxially in the annular space between shaft 28 and inner surface of receptacle 32 and optionally in abutting contact with one another.
(20) Still referring to
(21) Illustrated in
(22) Referring now to
(23)
(24) Referring now to
(25) Shown schematically in
(26) Shown in
(27) In an example, the clutch assembly 40 is configured so that rotation of the motor shaft 31 in a first direction results in an engaged configuration, causes rotational coupling of the motor shaft 31 with the pump shaft 28 and to correspondingly rotate pump shaft 28 in that same first direction. Further in this example, the clutch assembly 50 is configured so that rotation of the pump shaft 28 in the first direction results in a disengaged configuration and in which pump shaft 28 is rotatable in the first direction with respect to the housing 34, i.e., inner and outer races 47, 49 are rotatable with respect to one another in the first direction. Still in this example, rotation of pump shaft 28, such as caused by reverse rotation of fluid flowing across impellors that results in rotation of pump shaft 28 in a second direction that is opposite first direction, causes clutch assembly 50 to be in an engaged configuration to rotationally couple pump shaft 28 with housing 34 and thereby arrest rotation of driveshaft assembly 23; which prevents backspin in motor shaft 31. In the configuration of this example, rotation of the pump shaft 28 in the first direction (i.e., rotation of pump shaft 28 caused from something other than rotation of motor shaft 31), clutch assembly 50 does not impede rotation of pump shaft 28 with respect to housing 34 (or impede relative rotation of races 47, 49) as the rotation in the first direction the clutch assembly 50 is in the disengaged configuration. Further, the pump shaft 28 when rotating in the first direction due to a force other than rotation of motor shaft 31, is rotatable with respect to motor shaft 31, as the relative rotation of the pump shaft 28 and motor shaft 31 is in a direction opposite of the direction that puts the clutch assembly 40 into the engaged configuration, and which rotationally couples the pump shaft 28 and motor shaft 31. In this scenario, rotation of the driveshaft assembly 21 is arrested by configuring the clutch assembly 40 so that rotational torque is not transferred between shafts 28, 31 when rotational force is imparted onto the pump shaft 28 in the first direction and by something other than the rotation of the motor shaft 31. Examples of arresting/impeding rotation or arresting/impeding a rotational force include selectively coupling a member to a fixed structure to prevent rotation of the member (e.g. coupling the pump shaft 28 to the housing 34), and selectively configuring members in a drive train to be in a disengaged mode so that rotational force is not transmitted across the drive train (e.g. allowing free rotation between the shafts 28, 30 when one or both are rotating in a designated direction relative to one another).
(28) In a non-limiting example of operation, clutch assembly 40 (
(29) Shown in a side sectional view in
(30) A shaft to housing clutch 145 is shown in an annulus between pump shaft 128 and inner surface of housing 134, and which provides selective coupling between pump shaft 128 and housing 134. Shaft to housing clutch 145 includes inner races 147.sub.1-3 press fit to an outer surface of pump shaft 128, and outer races 149.sub.1-3 press fit to an inner surface of housing 134. Clutch 145 includes clutch assemblies 150.sub.1-3 that are formed by installing clutch members 151.sub.1-3 and bearings 152, 153 between races 147.sub.1-3, 149.sub.1-3. As shown, clutch members 151.sub.1-3 are sprag type elements and similar to clutch members 141.sub.1-3, bearings 152 are spherical or ball bearings, and bearings 153 are needle or roller type bearings. In the example of
(31) In the embodiment of
(32) In the ESP assembly 111 of
(33) Further illustrated in the example of
(34) The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present invention disclosed herein and the scope of the appended claims.