Method for assembling a flexure bearing
11661968 · 2023-05-30
Assignee
Inventors
- Muhammad Asad (Dhahran, SA)
- Muhammad Azhar Ali Khan (Dhahran, SA)
- Mohammed Alhulaimi (Dhahran, SA)
- Majed Inkis (Dhahran, SA)
Cpc classification
F16C11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T403/45
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T403/459
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A flexure bearing having a first sleeve and a second sleeve is provided. Each sleeve includes a first pillar having a first end attached to the sleeve and a second end projecting outwardly from the sleeve and a second pillar having a first end attached to the sleeve and a second end projecting outwardly from the sleeve parallel to and diametrically opposed to the first pillar. The flexure bearing has a plurality of blind holes and a plurality of compression springs, each compression spring having a first spring end fit into one of the blind holes of a pillar of the first sleeve and a second spring end fit into a corresponding blind hole of an adjacent pillar of the second sleeve when the second sleeve is interconnected to the first sleeve.
Claims
1. A method of assembling a flexure bearing, comprising: providing a first sleeve and a second sleeve, wherein each sleeve includes: an inside wall having a cylindrical inner surface; a first pillar having three sides, wherein a first end of the first pillar is attached to the inside wall of the sleeve, and a second end of the first pillar projects outwardly from the sleeve parallel to an axis of the sleeve; a second pillar having three sides, wherein a first end of the second pillar is attached to the inside wall of the sleeve, and a second end of the second pillar projects outwardly from the sleeve such that the second pillar is parallel to and diametrically opposed to the first pillar; a plurality of blind holes, each blind hole near each of the first end and the second end of each pillar, wherein each pillar comprises a first side shaped to conform to a sector of the inner surface of the other of the first and second sleeves, a second side having a first flat surface, and a third side having a second flat surface perpendicular to an edge of the first flat surface; wherein each pillar has a first blind hole near a first end of the second side, a second blind hole near a first end of the third side, a third blind hole near a second end of the second side and a fourth blind hole near a second end of the third side; wherein the first and second pillars of each sleeve are received by the inner surface between the first and second pillars of the other sleeve such that the sleeves are rotatably interconnected about the sleeve axis; providing a plurality of compression springs; inserting a first spring end of each compression spring into one of the blind holes of a pillar of the first sleeve; and inserting a second spring end of each compression spring into a corresponding blind hole of an adjacent pillar of the second sleeve when the second sleeve is interconnected to the first sleeve.
2. The method of claim 1, the flexure bearing further comprising: a first end cap configured to hold the first spring end; and a second end cap configured to hold the second spring end.
3. The method of claim 2, wherein a diameter of each end cap is equal to a diameter of the blind hole and a length of each end cap is equal to a depth of the blind hole.
4. The method of claim 1, wherein each compression spring is a helical compression spring.
5. The method of claim 1, wherein each compression spring has a length at least three times of a depth of the blind hole.
6. The method of claim 1, further comprising: inserting the first pillar and the second pillar of the first sleeve between the first pillar and the second pillar of the second sleeve; abutting the first sleeve against the second sleeve; and inserting each second spring end of each compression spring into a corresponding blind hole of an adjacent pillar attached to the second sleeve.
7. The method of claim 6, wherein inserting each first spring end and each second spring end includes: inserting a first spring end of a first compression spring into the first blind hole of the first end of the first pillar of the first sleeve; inserting a second spring end of the first compression spring into the third blind hole of the second end of the second pillar of the second sleeve; inserting a first spring end of a second compression spring into the first blind hole of the first end of the second pillar of the first sleeve; inserting a second spring end of the second compression spring into a fourth blind hole of the second end of the first pillar of the second sleeve; inserting a first spring end of a third compression spring into the third blind hole of the second end of the first pillar of the first sleeve; inserting a second spring end of the third compression spring into the first blind hole of the first end of the second pillar of the second sleeve; inserting a first spring end of a fourth compression spring into the third blind hole of the second end of the second pillar of the first sleeve; inserting a second spring end of the fourth compression spring into the second blind hole of the first end of the first pillar of the second sleeve; inserting a first spring end of a fifth compression spring into the second blind hole of the first end of the first pillar of the first sleeve; inserting a second spring end of the fifth compression spring into the third blind hole of the second end of the first pillar of the second sleeve; inserting a first spring end of a sixth compression spring into the second blind hole of the first end of the second pillar of the first sleeve; inserting a second spring end of the sixth compression spring into the fourth blind hole of the second end of the second pillar of the second sleeve; inserting a first spring end of a seventh compression spring into the fourth blind hole of the second end of the first pillar of the first sleeve; inserting a second spring end of the seventh compression spring into the first blind hole of the first end of the first pillar of the second sleeve; inserting a first spring end of an eighth compression spring into the fourth blind hole of the second end of the second pillar of the first sleeve; and inserting a second spring end of the eighth compression spring into the second blind hole of the first end of the second pillar of the second sleeve.
8. The method of claim 1, further comprising: compressing each compression spring before inserting each second spring end of each compression spring into a corresponding blind hole of an adjacent pillar of the second sleeve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of this disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION
(23) In the drawings, like reference numerals designate identical or corresponding parts throughout the several views. Further, as used herein, the words “a,” “an” and the like generally carry a meaning of “one or more,” unless stated otherwise.
(24) Furthermore, the terms “approximately,” “approximate,” “about,” and similar terms generally refer to ranges that include the identified value within a margin of 20%, 10%, or preferably 5%, and any values therebetween.
(25) The word compliant as used in the present disclosure is defined as flexible, i.e., able to bend.
(26) In a non-limiting example, a compliant mechanism may be a robotic joint. In another non-limiting example, a compliant mechanism may be any one of a strut joint, a tie rod joint, a steering shaft joint, and the like.
(27) Aspects of this disclosure are directed to a single-ended flexure bearing and a double-ended flexure bearing for compliant mechanisms used in industrial applications and methods of assembling the flexure bearings. The flexure bearing includes two or three sleeves each having one or more pillars connected through multiple compression springs. Each compression spring is disposed between two adjacent pillars and mounted on blind holes provided in opposing side surfaces of the adjacent pillars. The compression springs are positioned between the adjacent pillars in compression state such that they are firmly mounted within the flexure bearing.
(28) The bearing of the present disclosure may be used in applications such as precision measuring equipment, a spacecraft thruster, an antenna, in solar array systems, as a haptic pantograph mechanism, an antenna pointing mechanism, scanning space mechanisms, and the like.
(29) Referring to
(30) Alternatively, the third pillar 124 and the fourth pillar 126 may be individual components and separately attached to the second circular body 122. The first pillar 114, the second pillar 116, the third pillar 124 and the fourth pillar 126 are collectively referred to as ‘the pillars 148’ and individually referred to as ‘the pillar 148’ unless otherwise specifically mentioned. In a nonlimiting example, construction and dimensional specifications of the first sleeve 110 and the second sleeve 120 are identical and they are positioned 90 degrees apart with respect to a central axis ‘L’ of the flexure bearing 100 to couple each other with the help of the plurality of compression springs 130. The flexure bearing 100 further includes a plurality of blind holes 150 defined in the first pillar 114, the second pillar 116, the third pillar 124 and the fourth pillar 126 to engage with the plurality of compression springs 130. The first sleeve 110 and the second sleeve 120 are coupled in such a way that a gap 160 is defined therebetween to provide rotational movement to the first sleeve 110 and the second sleeve 120 with respect to each other.
(31) Referring to
(32) Referring to
(33) As shown in
(34) Referring to
(35) As shown in
(36) Referring to
(37) Referring to
(38) As shown in
(39) Referring to
(40) As shown in
(41) Referring to
(42) The end cap 402 is a hollow cylindrical body having a diameter, otherwise referred to as the outer diameter, equal to the diameter of the blind hole 150 such that the end cap 402 is slidably received within the blind hole 150. Further, the end cap 402 has a length equal to a depth of the blind hole 150 such that the end cap 402 is received within the blind hole 150 without leaving any portion thereof projected outside the blind hole 150. The end cap 402 is further configured to engage with an end of each of the compression springs 130. Particularly, the end cap 402 has an inner diameter greater than or equal to an outer diameter of the compression spring 130 such that the end of the compression spring 130 is slidably received within the end cap 402. During an assembly of the flexure bearing 100, in one example, the end cap 402 may be firmly engaged within the blind hole 150 such that the sleeve 140 and the blind hole 150 may be formed as one component. In another example, the end cap 402 may be attached to the ends of the compression spring 130 such that the compression spring 130 and the end caps 402 together may be formed as one component.
(43) The plurality of compression springs 130 includes a first compression spring 404.sub.1 having a first spring end 404.sub.1a and a second spring end 404.sub.1b, a second compression spring 404.sub.2 having a first spring end 404.sub.2a and a second spring end 404.sub.2b, a third compression spring 404.sub.3 having a first spring end 404.sub.3a and a second spring end 404.sub.3b, a fourth compression spring 404.sub.4 having a first spring end 404.sub.4a and a second spring end 404.sub.4b, a fifth compression spring 404.sub.5 having a first spring end 404.sub.5a and a second spring end 404.sub.5b, a sixth compression spring 404.sub.6 having a first spring end 404.sub.6a and a second spring end 404.sub.6b, a seventh compression spring 404.sub.7 having a first spring end 404.sub.7a and a second spring end 404.sub.7b, and an eighth compression spring 404.sub.8 having a first spring end 404.sub.8a and a second spring end 404.sub.8b configured to rotatably couple the first sleeve 110 with the second sleeve 120. Each compression spring 130 has the first spring end configured to fit into one of the blind holes 150 of the pillar 148 of the first sleeve 110 and the second spring end configured to fit into a corresponding blind hole 150 of an adjacent pillar 150 of the second sleeve 120 when the second sleeve 120 is interconnected to the first sleeve 110. The plurality of compression springs 130 is individually referred to as ‘the compression spring 130’ unless otherwise specifically mentioned. The compression spring 130 is alternatively referred to ‘the spring 130’ and, for example, the first compression spring 404.sub.1 is alternatively referred to as ‘the first spring 404.sub.1’. The compression spring 130 is a helical compression spring. The compression spring 130 has a length at least three times of the depth of the blind hole 150. Each compression spring 130 includes a first spring end configured to engage with an end cap 402, otherwise referred to as ‘the first end cap 402’, and a second spring end configured to engage with an end cap 402, otherwise referred to as ‘the second end cap 402’.
(44) Referring to
(45) Referring to
(46) The double-ended flexure bearing 600 further includes a central rotor ring 642 configured to engage with and connect to the first outer sleeve 610 and the second outer sleeve 620. The central rotor ring 642 includes a third pillar 644 and a fourth pillar 646 configured to engage with the first pillar 614 of the first outer sleeve 610 and the second pillar 624 of the second outer sleeve 620 using the plurality of compression springs 630. Particularly, the central rotor ring 642 is disposed between the first outer sleeve 610 and the second outer sleeve 620 and coaxially aligned with the first outer sleeve 610 and the second outer sleeve 620 to engage therewith using the plurality of compression springs 630. The first pillar 614, the second pillar 624, the third pillar 644, and the fourth pillar 646 are collectively referred to as ‘the pillars 648’ and individually referred to as ‘the pillar 648’ unless otherwise specifically mentioned. Each of the first pillar 614, the second pillar 624, the third pillar 644 and the fourth pillar 646 includes a plurality of blind holes 650, which is individually referred to as ‘the blind hole 650’. The plurality of compression springs 630 is configured to connect each of the plurality of blind holes 650 of each pillar 648 to a blind hole 650 of an adjacent pillar 648, such that the first outer sleeve 610 abuts a first edge 652 of the central rotor ring 642 and the second outer sleeve 620 abuts a second edge 654 of the central rotor ring 642. The first outer sleeve 610, the second outer sleeve 620, and the central rotor ring 642 are coupled in such a way that a first gap 660A is defined between the first outer sleeve 610 and the central rotor ring 642 and a second gap 660B is defined between the second outer sleeve 620 and the central rotor ring 642 to provide rotational movement with respect to each other.
(47) Referring to
(48) Referring to
(49) As shown in
(50) Referring to
(51) Referring to
(52) As shown in
(53) Referring to
(54) Referring to
(55) As shown in
(56) The first end 918A of the second side 914 and the first end 918B of the third side 916 are collectively or individually referred to as ‘the first end(s) 918’ of the third pillar 644 and the second end 920A of the second side 914 and the second end 920B of the third side 916 are collectively or individually referred to as ‘the second end(s) 920’ of the third pillar 644 unless otherwise specifically mentioned.
(57) Referring to
(58) As shown in
(59) Referring to
(60) The plurality of compression springs 630 includes a first compression spring 1004.sub.1 having a first spring end 1004.sub.1a and a second spring end 1004.sub.1b, a second compression spring 1004.sub.2 having a first spring end 1004.sub.2a and a second spring end 1004.sub.2b, a third compression spring 1004.sub.3 having a first spring end 1004.sub.3a and a second spring end 1004.sub.3b, a fourth compression spring 1004.sub.4 having a first spring end 1004.sub.4a and a second spring end 1004.sub.4b, a fifth compression spring 1004.sub.5 having a first spring end 1004.sub.5a and a second spring end 1004.sub.5b, a sixth compression spring 1004.sub.6 having a first spring end 1004.sub.6a and a second spring end 1004.sub.6b, a seventh compression spring 1004.sub.7 having a first spring end 1004.sub.7a and a second spring end 1004.sub.7b, an eighth compression spring 1004.sub.8 having a first spring end 1004.sub.8a and a second spring end 1004.sub.8b, a ninth compression spring 1004.sub.9 having a first spring end 1004.sub.8a and a second spring end 1004.sub.9b, a tenth compression spring 1004.sub.10 having a first spring end 1004.sub.10a and a second spring end 1004.sub.9b, an eleventh compression spring 1004.sub.10 having a first spring end 1004.sub.11a and a second spring end 1004.sub.11b and a twelfth compression spring 1004.sub.12 having a first spring end 1004.sub.12a and a second spring end 1004.sub.12b configured to rotatably couple the first outer sleeve 610 and the second outer sleeve 620 with the central rotor ring 642. The plurality of compression springs 630 may be individually referred to as ‘the compression spring 630’ unless otherwise specifically mentioned. The compression spring 630 may be alternatively referred to ‘the spring 630’ and, for example, the first compression spring 1004.sub.1 may be alternatively referred to as ‘the first spring 1004.sub.1’ and so on. The compression spring 630 is a helical compression spring. Each compression spring 630 has a first spring end configured to fit into one of the blind holes 650 of one of the pillars 648 and a second spring end configured to fit into a corresponding blind hole 650 of an adjacent pillar 648 when the first outer sleeve 610 and the second outer sleeve 620 are interconnected with the central rotor ring 642.
(61) Referring to
(62) The flexure bearing 100 of the present disclosure helps to achieve a larger rotation angle of ±30° compared to the rotation angle of ±20° achieved by the existing design. Further, the arrangement of the compression springs 130 helps the flexure bearing 100 to mitigate fatigue failure which is otherwise caused due to the arrangements of blades within the existing design, thereby the fatigue life of the flexure bearing 100 may be enhanced, especially, at high speed applications. Additionally, the compression springs 130 facilitate replacement and maintenance of the flexure bearing 100 more easily and more economically. Further, the flexure bearing 100 helps to absorb vibrations with the help of the compression springs 130, which would otherwise be difficult with blades arrangement, and can be useful in applications where vibrations cause damage or lead to failure of equipment. Moreover, design of the flexure bearing 100 has a higher acceptable corrosion rate compared to the existing bearings as the acceptable corrosion rate of the existing bearings is very small because of the tight dimensional tolerance. The double-ended flexure bearing 600 can be implemented in a mechanical system having three movable elements, in which two elements may be movable relative to a third element. Each of the three elements may be attached to each of the first outer sleeve 610, the second outer sleeve 620, and the central roto ring 642. The aforementioned advantages may also be achieved with the double-ended flexure bearing 600.
(63) The flexure bearing 100 and the double-ended flexure bearing 600 can be used in space applications (vacuum) as the requirement of lubrication is eliminated and food production equipment in the food industry as there is no risk of lubrication leakage. Various applications including, but not limited to, robotics and assembly line operations in the automobile industry can bed benefited using the flexure bearing 100 and the double-ended flexure bearing 600 of the present disclosure. In an example, the flexure bearing 100 or the double-ended flexure bearing 600 can be used as a humanoid robot neck connecting body to head, and the robot wiring can be easily connected through a gap defined at the center thereof.
(64) Referring to
(65) At step 1204, the method 1200 includes inserting each second spring end of each compression spring 130 into the corresponding blind hole 150 of the adjacent pillar 148, such as the third pillar 124 and the fourth pillar 126, attached to the second sleeve 120. The method 1200 also includes compressing each compression spring 130 before inserting each second spring end of each compression spring 130 into the corresponding blind hole 150 of the adjacent pillar 148. The method 1200 of inserting each first spring end and each second spring end of each of the plurality of compression springs 130 includes inserting the first spring end 404.sub.1a of the first spring 404.sub.1 into the first blind hole 222A of the first end 218 of the first pillar 114 and inserting the second spring end 404.sub.1b of the first spring 404.sub.1 into the third blind hole 342C of the second end 340 of the fourth pillar 126. The method 1200 further includes inserting the first spring end 404.sub.2a of the second spring 404.sub.2 into the first blind hole 242A of the first end 238 of the second pillar 116 and inserting the second spring end 404.sub.2b of the second spring 404.sub.2 into the fourth blind hole 322D of the second end 320 of the third pillar 124. The method 1200 further includes inserting the first spring end 404.sub.3a of the third spring 404.sub.3 into the third blind hole 222C of the second end 220 of the first pillar 114 and inserting the second spring end 404.sub.3b of the third spring 404.sub.3 into the first blind hole 342A of the first end 338 of the fourth pillar 126. The method 1200 further includes inserting the first spring end 404.sub.4a of the fourth spring 404.sub.4 into the third blind hole 242C of the second end 240 of the second pillar 116 and inserting the second spring end 404.sub.4b of the fourth spring 404.sub.4 into the second blind hole 322B of the first end 318 of the third pillar 124. The method 1200 further includes inserting the first spring end 404.sub.5a of the fifth spring 404.sub.5 into the second blind hole 222B of the first end 218 of the first pillar 114 and inserting the second spring end 404.sub.5b of the fifth spring 404.sub.5 into the third blind hole 322C of the second end 320 of the third pillar 124. The method 1200 further includes inserting the first spring end 404.sub.6a of the sixth spring 404.sub.6 into the second blind hole 242B of the first end 238 of the second pillar 116 and inserting the second spring end 404.sub.6b of the sixth spring 404 into the fourth blind hole 342D of the second end 340 of the fourth pillar 126. The method 1200 further includes inserting the first spring end 404.sub.7a of the seventh spring 404.sub.7 into the fourth blind hole 222D of the second end 220 of the first pillar 114 and inserting the second spring end 404.sub.7b of the seventh spring 404.sub.7 into the first blind hole 322A of the first end 318 of the third pillar 124. The method 1200 further includes inserting the first spring end 404.sub.8a of the eighth spring 404.sub.8 into the fourth blind hole 242D of the second end 240 of the second pillar 116 and inserting the second spring end 404.sub.8b of the eighth spring 404.sub.8 into the second blind hole 342B of the first end 338 of the fourth pillar 126.
(66) Referring to
(67) At the step 1204, the method 1200 includes inserting each second spring end of each compression spring 630 into the corresponding blind hole 650 of the adjacent pillar 648 attached to one of the second sleeve 620 and the central rotor ring 642. The method 1200 also includes compressing each compression spring 630 before inserting each second spring end of each compression spring 630 into the corresponding blind hole 650 of the adjacent pillar 648. The method 1200 further includes inserting each second spring end of each compression spring 630 of a first set of the plurality of compression springs 630 into a corresponding blind hole 650 of an adjacent pillar 648 attached to one of the first sleeve 610 and the second sleeve 620 and inserting each second spring end of each compression spring 630 of a second set of the plurality of compression springs 630 into a corresponding blind hole 650 of an adjacent pillar 648 attached to the central rotor ring 642.
(68) The method 1200 of inserting each first spring end and each second spring end of the first set of the plurality of compression springs 630 includes inserting the first spring end 1004.sub.1a of the first spring 1004.sub.1 into the first blind hole 722A near the first end 718 of the first pillar 614 and inserting the second spring end 1004.sub.1b of the first spring 1004.sub.1 into the second blind hole 922B of the third pillar 644. The method 1200 further includes inserting the first spring end 1004.sub.2a of the second spring 1004.sub.2 into the second blind hole 722B near the first end 718 of the first pillar 614 and inserting the second spring end 1004.sub.2b of the second spring 1004.sub.2 into the first blind hole 942A of the fourth pillar 646. The method 1200 further includes inserting the first spring end 1004.sub.3a of the third spring 1004.sub.3 into the third blind hole 722C near the second end 720 of the first pillar 614 and inserting the second spring end 1004.sub.3b of the third spring 1004.sub.3 into the fourth blind hole 922D near the second end 920 of the third pillar 644. The method 1200 further includes inserting the first spring end 1004.sub.4a of the fourth spring 1004.sub.4 into the fourth blind hole 722D near the second end 720 of the first pillar 614 and inserting the second spring end 1004.sub.4b of the fourth spring 1004.sub.4 into the third blind hole 942C near the second end 940 of the fourth pillar 646. The method 1200 further includes inserting the first spring end 1004.sub.5a of the fifth spring 1004.sub.5 into the fifth blind hole 722E at the center 714C of the second side 714 of the first pillar 614 and inserting the second spring end 1004.sub.5b of the fifth spring 1004.sub.5 into the sixth blind hole 922F at the center 916C of the third side 916 of the third pillar 646. The method 1200 further includes inserting the first spring end 1004.sub.6a of the sixth spring 1004.sub.6 into the sixth blind hole 722F at the center 716C of the third side 716 of the first pillar 614 and inserting the second spring end 1004.sub.6b of the sixth spring 1004.sub.6 into the fifth blind hole 942E at the center 934C of the second side 934 of the fourth pillar 646. The method 1200 further includes inserting the first spring end 1004.sub.7a of the seventh spring 1004.sub.7 into the fifth blind hole 822E at the center 814C of the second side 814 of the second pillar 624 and inserting the second spring end 1004.sub.7b of the seventh spring 1004.sub.7 into the fifth blind hole 922E at the center 914C of the second side 914 of the third pillar 644. The method 1200 further includes inserting the first spring end 1004.sub.8a of the eighth spring 1004.sub.8 into the sixth blind hole 822F at the center 816C of the third side 816 of the second pillar 624 and inserting the second spring end 1004.sub.8b of the eighth spring 1004.sub.8 into the sixth blind hole 942F at the center 936C of the third side 936 of the fourth pillar 646.
(69) The method 1200 of inserting each first spring end and each second spring end of the second set of the plurality of compression springs 630 includes inserting the first spring end 1004.sub.9a of the ninth spring 1004.sub.9 into the third blind hole 822C of the second end 820 of the second pillar 624 and inserting the second spring end 1004.sub.9b of the ninth spring 1004.sub.9 into the first blind hole 922A of the first end 918 of the third pillar 646. The method 1200 further includes inserting the first spring end 1004.sub.10a of the tenth spring 1004.sub.10 into the fourth blind hole 822D of the second end 820 of the second pillar 624 and inserting the second spring end 1004.sub.10b of the tenth spring 1004.sub.10 into the second blind hole 942B of the first end 938 of the fourth pillar 646. The method 1200 further includes inserting the first spring end 1004.sub.11a of the eleventh spring 1004.sub.11 into the first blind hole 822A of the first end 818 of the second pillar 624 and inserting the second spring end 1004.sub.11b of the eleventh spring 1004.sub.11 into the third blind hole 922C of the second end 920 of the third pillar 644. The method 1200 further includes inserting the first spring end 1004.sub.12a of the twelfth spring 1004.sub.12 into the second blind hole 822B of the first end 818 of the second pillar 624 and inserting the second spring end 1004.sub.12b of the twelfth spring 1004.sub.12 into the fourth blind hole 942D of the second end 940 of the fourth pillar 646.
(70) The first embodiment of the present disclosure is illustrated with respect to
(71) In the flexure bearing 100, the first side 212, 232, 312, 332 of each pillar 148 is shaped to conform to the sector of the inner surface 206, 306 of the sleeve 140, the second side 214, 234, 314, 334 of each pillar 148 has the first flat surface 214S, 234S, 314S, 334S, and the third side 216, 236, 316, 336 of each pillar 148 has the second flat surface 216S, 236S, 316S, 336S perpendicular to the edge of the first flat surface 214S, 234S, 314S, 334S.
(72) In the flexure bearing 100, each pillar 148 has the first blind hole 222A, 242A, 322A, 342A near the first end 218A, 238A, 318A, 338A of the second side 214, 234, 314, 334, the second blind hole 222B, 242B, 322B, 3423 near the first end 218B, 238B, 318B, 33B of the third side 216, 236, 316, 336, a third blind hole 222C, 242C, 322C, 342C near the second end 220A, 240A, 320A, 340A of the second side 214, 234, 314, 334 and the fourth blind hole 222D, 242D, 322D, 342D near the second end 220B, 240B, 320B, 340B of the third side 216, 236, 316, 336.
(73) The flexure bearing 100 further comprises the first end cap 402 configured to hold the first spring end and the second end cap 402 configured to hold the second spring end.
(74) In the flexure bearing 100, the diameter of each end cap 402 is equal to the diameter of the blind hole 150 and the length of each end cap 402 is equal to the depth of the blind hole 150.
(75) In the flexure bearing 100, each compression spring 130 is a helical compression spring.
(76) In the flexure bearing 100, each compression spring 130 has the length at least three times of the depth of the blind hole 150.
(77) The second embodiment of the present disclosure is illustrated with respect to
(78) In the double-ended flexure bearing 600, each pillar 648 has three sides, including the first side 712, 812, 912, 932 shaped to conform to the inside wall of one of the first outer sleeve 610, the second outer sleeve 620 and the central rotor ring 642; the second side 714, 814, 914, 934 having the first flat surface 714S, 814S, 914S, 934S; the third side 716, 816, 916, 936 having the second flat surface 716S, 816S, 916S, 936S perpendicular to the edge of the first flat surface 714S, 814S, 914S, 934S; the first end 718, 818, 918, 938; the second end 720, 820, 920, 940; and the center 714C, 716C, 814C, 816C, 914C, 916C, 934C, 936C.
(79) In the double-ended flexure bearing 600, the first end 718C of the first side 712 of the first pillar 614 is attached to the first inside wall of the first outer sleeve 620; the first end 818C of the first side 812 of the second pillar 624 is attached to the second inside wall of the second outer sleeve 620; the center 912C of the first side 912 of the third pillar 644 is attached to the first sector of the third inside wall of the central rotor ring 642; and the center 932C of the first side 932 of the fourth pillar 646 is attached to the second sector of the third inside wall of the central rotor ring 642, wherein the first sector is diametrically opposed to the second sector.
(80) In the double-ended flexure bearing 600, each pillar 648 has the first blind hole 722A, 822A, 922A, 942A near the first end 718A, 818A, 918A, 938A of the second side 714, 814, 914, 934, the second blind hole 722B, 822B, 922B, 942B near the first end 718B, 818B, 918B, 938B of the third side 716, 816, 916, 936, the third blind hole 722C, 822C, 922C, 942C near the second end 720A, 820A, 920A, 940A of the second side 714, 814, 914, 934, the fourth blind hole 722D, 822D, 922D, 942D near the second end 720B, 820B, 920B, 940B of the third side 716, 816, 916, 936, the fifth blind hole 722E, 822E, 922E, 942E at the center 714C, 814C, 914C, 934C of the second side 714, 814, 914, 934 and the sixth blind hole 722F, 822F, 922F, 942F at the center 716C, 816C, 916C, 936C of the third side 716, 816, 916, 936.
(81) In the double-ended flexure bearing 600, each compression spring 630 has the first spring end configured to fit into one of the blind holes 650 of one of the pillars 648, and the second spring end configured to fit into the corresponding blind hole 650 of the adjacent pillar 648 when the first and second outer sleeves 610, 620 are interconnected to the central rotor ring 642.
(82) In the double-ended flexure bearing 600, the first side 712 of the first pillar 614 is shaped to conform to the first sector of the inner surface 706 of the first outer sleeve 610; the second side 714 of the first pillar 614 has the first flat surface 714S; the third side 716 of the first pillar 614 has the second flat surface 716S perpendicular to the edge of the first flat surface 714S; the first side 812 of the second pillar 624 is shaped to conform to the second sector of the inner surface 806 of the second outer sleeve 620; the second side 814 of the second pillar 624 has the third flat surface 814S; the third side 816 of the second pillar 624 has the fourth flat surface 816S perpendicular to the edge of the third flat surface 814S; the first side 912 of the third pillar 644 is shaped to conform to the third sector of the inner surface 906 of the central rotor ring 642, the second side 914 of the third pillar 644 has the fifth flat surface 914S, the third side 916 of the third pillar 624 has the sixth flat surface 916S perpendicular to the edge of the fifth flat surface 914S; the first side 932 of the fourth pillar 646 is shaped to conform to the fourth sector of the inner surface 906 of the central rotor ring 642, the second side 934 of the fourth pillar 646 has the seventh flat surface 934S, the third side 936 of the fourth pillar 646 has the eighth flat surface 936S perpendicular to the edge of the seventh flat surface 934S; and wherein each pillar 648 has the first blind hole 722A, 822A, 922A, 942A near the first end 718A, 818A, 918A, 938A of the second side 714, 814, 914, 934, the second blind hole 722B, 822B. 922B, 942B near the first end 718B, 818B. 918B, 938B of the third side 716, 816, 916, 936, the third blind hole 722C, 822C, 922C, 942C near the second end 720A, 820A, 920A, 940A of the second side 714, 814, 914, 934, the fourth blind hole 722D, 822D, 922D, 942D near the second end 720B, 820B, 920B, 940B of the third side 716, 816, 916, 936, the fifth blind hole 722E, 822E, 922E, 942E at the center 714C, 814C, 914C, 934C of the second side 714, 814, 914, 934 and the sixth blind hole 722F, 822F, 922F, 942F at the center 716C, 816C, 916C, 936C of the third side 716, 816, 916, 936.
(83) The third embodiment of the present disclosure is illustrated with respect to
(84) The method 1200 further comprises inserting the first pillar 114 and the second pillar 116 of the first sleeve 110 between the third pillar 124 and the fourth pillar 126 of the second sleeve 120; abutting the first sleeve 110 against the second sleeve 120; and inserting each second spring end of each compression spring 130 into the corresponding blind hole 150 of the adjacent pillar 148 attached to the second sleeve 120.
(85) The method 1200 of inserting each first spring end and each second spring end of the plurality of compression springs 130 includes inserting the first spring end 404.sub.1a of the first spring 404.sub.1 into the first blind hole 222A of the first end 218 of the first pillar 114; inserting the second spring end 404.sub.1b of the first spring 404.sub.1 into the third blind hole 342C of the second end 340 of the fourth pillar 126; inserting the first spring end 404.sub.2a of the second spring 404.sub.2 into the first blind hole 242A of the first end 238 of the second pillar 116; inserting the second spring end 404.sub.2b of the second spring 404.sub.2 into the fourth blind hole 322D of the second end 320 of the third pillar 124; inserting the first spring end 404.sub.3a of the third spring 404.sub.3 into the third blind hole 222C of the second end 220 of the first pillar 114; inserting the second spring end 404.sub.3b of the third spring 404.sub.3 into the first blind hole 342A of the first end 338 of the fourth pillar 126; inserting the first spring end 404.sub.4a of the fourth spring 404.sub.4 into the third blind hole 242C of the second end 240 of the second pillar 116; inserting the second spring end 404.sub.4b of the fourth spring 404.sub.4 into the second blind hole 322B of the first end 318 of the third pillar 124; inserting the first spring end 404.sub.5a of the fifth spring 404.sub.5 into the second blind hole 222B of the first end 218 of the first pillar 114; inserting the second spring end 404.sub.5b of the fifth spring 404.sub.5 into the third blind hole 322C of the second end 320 of the third pillar 124; inserting the first spring end 404.sub.6a of the sixth spring 404.sub.6 into the second blind hole 242B of the first end 238 of the second pillar 116; inserting the second spring end 404.sub.6b of the sixth spring 404.sub.6 into the fourth blind hole 342D of the second end 340 of the fourth pillar 126; inserting the first spring end 404.sub.7a of the seventh spring 404.sub.7 into the fourth blind hole 222D of the second end 220 of the first pillar 114; inserting the second spring end 404.sub.7b of the seventh spring 404.sub.7 into the first blind hole 322A of the first end 318 of the third pillar 124; inserting the first spring end 404.sub.8a of the eighth spring 404.sub.8 into the fourth blind hole 242D of the second end 240 of the second pillar 116; and inserting the second spring end 404.sub.8b of the eighth spring 404.sub.8 into the second blind hole 342B of the first end 338 of the fourth pillar 126.
(86) The method 1200 further comprises inserting the first pillar 614 of the first sleeve 610 between the third pillar 644 and the fourth pillar 646 of the central rotor ring 642 until the first sleeve 610 abuts the first edge 652 of the central rotor ring 642; inserting the second pillar 624 of the second sleeve 620 between the third pillar 644 and the fourth pillar 646 of the central rotor ring 642 until the second sleeve 620 abuts the second edge 654 of the central rotor ring 642; inserting the first spring end of each of the plurality of compression springs 630 into one of plurality of blind holes 650; and inserting each second spring end of each compression spring 630 of the first set of the plurality of compression springs 630 into the corresponding blind hole 650 of the adjacent pillar 648, wherein the adjacent pillar 648 is attached to one of the first sleeve 610 and the second sleeve 620; and inserting each second spring end of each compression spring 630 of the second set of the plurality of compression springs into the corresponding blind hole 650 of the adjacent pillar 648 attached to the central rotor ring 642.
(87) The method 1200 of inserting each first spring end and each second spring end of the first set of the plurality of compression springs 630 includes inserting the first spring end 1004.sub.1a of the first spring 1004.sub.1 into the first blind hole 722A near the first end 718 of the first pillar 614; inserting the first spring end 1004.sub.2a of the second spring 1004.sub.2 into the second blind hole 722B near the first end 718 of the first pillar 614; inserting the second spring end 1004.sub.1b of the first spring 1004.sub.1 into the second blind hole 922B near the first end 918 of the third pillar 644; inserting the second spring end 1004.sub.2b of the second spring 1004.sub.2 into the first blind hole 942A near the first end 938 of the fourth pillar 646; inserting the first spring end 1004.sub.3a of the third spring 1004.sub.3 into the third blind hole 722C near the second end 720 of the first pillar 614; inserting the first spring end 1004.sub.4a of the fourth spring 1004.sub.4 into the fourth blind hole 722D near the second end 720 of the first pillar 614; inserting the second spring end 1004.sub.3 of the third spring 1004.sub.3 into the fourth blind hole 922D near the second end 920 of the third pillar 644; inserting the second spring end 1004.sub.4b of the fourth spring 1004.sub.4 into the third blind hole 942C near the second end 940 of the fourth pillar 646; inserting the first spring end 1004.sub.5a of the fifth spring 1004.sub.5 into the fifth blind hole 722E at the center 714C of the second side 714 of the first pillar 614; inserting the second spring end 1004.sub.5b of the fifth spring 1004.sub.5 into the sixth blind hole 922F at the center 916C of the third side 916 of the third pillar 646; inserting the first spring end 1004.sub.6a of the sixth spring 1004.sub.6 into the sixth blind hole 722F at the center 716C of the third side 716 of the first pillar 614; inserting the second spring end 1004.sub.6b of the sixth spring 1004.sub.6 into the fifth blind hole 942E at the center 934C of the second side 934 of the fourth pillar 646; inserting the first spring end 1004.sub.7a of the seventh spring 1004.sub.7 into the fifth blind hole 822E at the center 814C of the second side 814 of the second pillar 624; inserting the second spring end 1004.sub.7b of the seventh spring 1004.sub.7 into the fifth blind hole 922E at the center 914C of the second side 914 of the third pillar 644; inserting the first spring end 1004.sub.8a of the eighth spring 1004.sub.8 into the sixth blind hole 822F at the center 816C of the third side 816 of the second pillar 624; and inserting the second spring end 1004.sub.8b of the eighth spring 1004.sub.8 into the sixth blind hole 942F at the center 936C of the third side 936 of the fourth pillar 646.
(88) The method of inserting each first spring end and each second spring end of the second set of the plurality of compression springs 630 includes inserting the first spring end 1004.sub.9a of the ninth spring 1004.sub.9 into the third blind hole 822C of the second end 820 of the second pillar 624; inserting the first spring end 1004.sub.10a of the tenth spring 1004.sub.10 into the fourth blind hole 822D of the second end 820 of the second pillar 624; inserting the first spring end 1004.sub.11a of the eleventh spring 1004.sub.11 into the first blind hole 822A of the first end 818 of the second pillar 624; inserting the first spring end 1004.sub.12a of the twelfth spring 1004.sub.12 into the second blind hole 822B of the first end 818 of the second pillar 624; inserting the second spring end 1004.sub.9b of the ninth spring 1004.sub.9 into the first blind hole 922A of the first end 918 of the third pillar 646; inserting the second spring end 1004.sub.10b of the tenth spring 1004.sub.10 into the second blind hole 942B of the first end 938 of the fourth pillar 646; inserting the second spring end 1004.sub.11b of the eleventh spring 1004.sub.11 into the third blind hole 922C of the second end 920 of the third pillar 644; and inserting the second spring end 1004.sub.12b of the twelfth spring 1004.sub.12 into the fourth blind hole 942D of the second end 940 of the fourth pillar 646.
(89) The method 1200 further comprising compressing each compression spring 130, 630 before inserting each second spring end of each compression spring 130, 630 into the corresponding blind hole 150, 650 of the adjacent pillar 148, 648.
(90) Obviously, numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.