HEATING CABLE SUPPORT ASSEMBLY
20250215650 ยท 2025-07-03
Assignee
Inventors
- Brandon J. HAWKINS (Arvada, CO, US)
- Charles B. CLOTIAUX (Edgewater, CO, US)
- Bart A. WILDE (Heber City, UT, US)
- Eric W. BUTLER (Etna, WY, US)
Cpc classification
E01C5/001
FIXED CONSTRUCTIONS
E01C11/26
FIXED CONSTRUCTIONS
F16L3/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E01C11/26
FIXED CONSTRUCTIONS
F16L3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A support assembly described herein may include a variable height coupler, a base coupled to a first end of the variable height coupler, and a rail coupled to a second end of the variable height coupler. The variable height coupler may include a spring biased to separate the base from the rail.
Claims
1. A support assembly comprising: a variable height coupler; a base coupled to a first end of the variable height coupler; and a rail coupled to a second end of the variable height coupler.
2. The support assembly of claim 1, wherein the variable height coupler is a spring biased to separate the base from the rail.
3. The support assembly of claim 1, wherein the variable height coupler is biased to separate the base from the rail based on at least one of a mechanical force, a pneumatic force, a hydraulic force, and a magnetic force.
4. The support assembly of claim 1, wherein the variable height coupler comprises a yielding lever arm coupled between the base and the rail.
5. The support assembly of claim 1, wherein the variable height coupler is monolithically formed with the base, the rail, or combinations thereof.
6. The support assembly of claim 1, wherein the rail comprises a slot defined therein.
7. The support assembly of claim 6, wherein the slot comprises a retention catch formed on the slot.
8. The support assembly of claim 1, further comprising an annular void defined in the base.
9. The support assembly of claim 1, further comprising a protrusion formed on the rail to couple the variable height coupler to the rail.
10. The support assembly of claim 9, further comprising a coupler interface to couple the protrusion to the variable height coupler.
11. The support assembly of claim 1, further comprising: a first coupler formed on a first end of the support assembly; and a second coupler formed on a second end of the support assembly.
12. The support assembly of claim 1, further comprising a tube mount to couple a tube to the variable height coupler, the tube mount comprising: a tube interface to couple the tube mount to the tube; and a node formed on the tube mount to couple the variable height coupler to the tube mount.
13. A paver system comprising: a paver; a stanchion to elevate the paver above a subsurface; and a support assembly to maintain contact between an element and the paver, the support assembly comprising: a variable height coupler; a base coupled to a first end of the variable height coupler; and a rail coupled to a second end of the variable height coupler.
14. The paver system of claim 13, wherein the element is a heating element.
15. The paver system of claim 13, variable height coupler is a spring biased to separate the base from the rail.
16. The paver system of claim 13, wherein the variable height coupler is biased to separate the base from the rail based on at least one of a mechanical force, a pneumatic force, a hydraulic force, and a magnetic force.
17. The paver system of claim 13, wherein the variable height coupler comprises a yielding lever arm coupled between the base and the rail.
18. The paver system of claim 13, wherein the variable height coupler is monolithically formed with the base, the rail, or combinations thereof.
19. The paver system of claim 13, wherein the rail comprises: a slot defined therein; and a retention catch formed on the slot.
20. The paver system of claim 13, further comprising a mounting hole defined in the base.
21. The paver system of claim 13, further comprising a protrusion formed on the rail to couple the variable height coupler to the rail.
22. The paver system of claim 21, further comprising a coupler interface to couple the protrusion to the variable height coupler.
23. The paver system of claim 13, further comprising: a first coupler formed on a first end of the support assembly; and a second coupler formed on a second end of the support assembly.
24. The paver system of claim 13, further comprising a tube mount to couple a tube to the variable height coupler, the tube mount comprising: a tube interface to couple the tube mount to the tube; and a node formed on the tube mount to couple the variable height coupler to the tube mount.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The detailed description is set forth below with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The use of the same reference numbers in different figures indicates similar or identical items. The systems depicted in the accompanying figures are not to scale and components within the figures may be depicted not to scale with each other.
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DESCRIPTION OF EXAMPLE EMBODIMENTS
Overview
[0024] This disclosure describes a heating cable support assembly (HCSA) for use in raised surface including architectural elements that are raised onto stanchions. The HCSA may be used to ensure direct contact or an intended juxtaposition of a device such as, for example, a heating element or heating cable relative to the architectural elements such as, for example, pavers or tiles that are included within the raised surface. The HCSA may include variable height coupler(s) is able to adjust the height of a rail of the HCSA to keep the device in contact with the architectural elements. In use, the device may be placed on top of the rail and the device is pressed into the architectural elements via the variable height coupler(s).
[0025] In one example, the variable height coupler may be a spring that passively adjusts the height of the rail of the HCSA to maintain physical contact between the architectural elements and a surface of the device (e.g., a heating element). In other examples, the variable height coupler may include a pneumatic piston, a hydraulic piston, a magnet, a mechanical device such as a lever arm biased in a first direction and that yields when a force is meant, other types of devices used to bias the increase of the distance between the base(s) coupled to a first end of the variable height coupler and the rail coupled to a second end of the variable height coupler, and combinations thereof. In other words, the variable height coupler may include any device that causes the distance between the base(s) and the rail to be biased to increase such that the rail is able to force the device towards and/or to abut the architectural element and may utilize any force such as, for example, a mechanical force, a pneumatic force, a hydraulic force, a magnetic force, other types of forces and combination thereof.
[0026] Examples described herein provide an HCSA including a variable height coupler, a base coupled to a first end of the variable height coupler, and a rail coupled to a second end of the variable height coupler. The variable height coupler may include a spring biased to separate the base from the rail. The variable height coupler may be biased to separate the base from the rail based on at least one of a mechanical force, a pneumatic force, a hydraulic force, and a magnetic force. The variable height coupler may include a yielding lever arm coupled between the base and the rail. The variable height coupler may be monolithically formed with the base, the rail, and/or combinations thereof.
[0027] The rail may include a slot defined therein. The slot may include a retention catch formed on the slot. The HCSA may further include an annular void defined in the base. The HCSA may further include a protrusion formed on the rail to couple the variable height coupler to the rail. The HCSA may further include a coupler interface to couple the protrusion to the variable height coupler.
[0028] Examples described herein also provide a paver system including a paver, and a stanchion to elevate the paver above a subsurface. The paver system may further include a HCSA to maintain contact between an element and the paver. The HCSA may include a variable height coupler, a base coupled to a first end of the variable height coupler, and a rail coupled to a second end of the variable height coupler. The element may include a heating element.
[0029] The variable height coupler may include a spring biased to separate the base from the rail. The variable height coupler may be biased to separate the base from the rail based on at least one of a mechanical force, a pneumatic force, a hydraulic force, and a magnetic force. The variable height coupler may include a yielding lever arm coupled between the base and the rail. The variable height coupler may be monolithically formed with the base, the rail, and/or combinations thereof.
[0030] The rail may include a slot defined therein, and a retention catch formed on the slot. The paver system may further include a mounting hole defined in the base. The paver system may further include a protrusion formed on the rail to couple the variable height coupler to the rail. The paver system may further include a coupler interface to couple the protrusion to the variable height coupler.
[0031] As used in the present specification and in the appended claims, the term engineering fit is meant to be understood broadly as any fit or clearance between two mating parts. The size of this clearance determines whether the parts can, at one end of the spectrum, move or rotate independently from each other or, at the other end, are temporarily or permanently joined together. Thus, an engineering fit may include, for example, a clearance fit (e.g., one of a loose running fit, a free running fit, a close running fit, a sliding fit, and a location fit), a transition fit (e.g., one of a similar fit, and a fixed fit), an interference fit (e.g., one of a press fit, a driving fit, and a forced fit), or other type of engineering fit.
EXAMPLE EMBODIMENTS
[0032] Certain implementations and embodiments of the disclosure will now be described more fully below with reference to the accompanying figures, in which various aspects are shown. However, the various aspects may be implemented in many different forms and should not be construed as limited to the implementations set forth herein. The disclosure encompasses variations of the embodiments, as described herein. Like numbers refer to like elements throughout.
[0033]
[0034] In order to achieve the above-referenced physical contact or juxtaposition of the device (
[0035] The base(s) 102 may be made of any rigid material that may support the pressures applied to the base(s) 102 by the opposing forces described herein. For example, the base(s) 102 may be made of plastics, woods, metals, metal alloys, composite materials, other types of materials, and combinations thereof. The base(s) 102 may include apertures 108-1, 108-2, 108-3, 108-4, 108-5, 108-6, 108-7, 108-N (where N is any integer greater than or equal to 1 (collectively referred to herein as aperture(s) 108 unless specifically addressed otherwise)) defined in the base(s) 102. The aperture(s) 108 may be used to couple the base(s) 102 to a subsurface located below the architectural element (
[0036] The base(s) 102 may further include a first retention ring 110-1, 110-2 (collectively referred to herein as first retention ring(s) 110 unless specifically addressed otherwise) defined in or formed on a top surface of each of the base(s) 102. The first retention ring(s) 110 may be used to retain a variable height coupler 104-1, 104-2 (collectively referred to herein as variable height coupler(s) 104 unless specifically addressed otherwise) in engagement with the base(s) 102. In one example, the first retention ring(s) 110 may include two concentric rings forming a first annular void 112-1, 112-2 (collectively referred to herein as first annular void(s) 112 unless specifically addressed otherwise) between the two concentric rings at which the variable height coupler(s) 104 may be engaged and seated. In one example, the first retention ring(s) 110 may engage with the variable height coupler(s) 104 via an engineering fit, an adhesive, welding, a mechanical coupling device, other coupling means, and/or combinations thereof.
[0037] The base(s) 102 may further include a central aperture 114-1, 114-2 (collectively referred to herein as central aperture(s) 114 unless specifically addressed otherwise). In one example, the central aperture(s) 114 may open into a cavity 206-1, 206-2 (collectively referred to herein as cavity(ies) 206 unless specifically addressed otherwise) defined in an underside of the base(s) 102. In one example, the cavity(ies) 206 may be used to allow for a sealant or similar material to be introduced into the cavity(ies) 206 to seal the base(s) and any fasteners extended through the aperture(s) 108 into the substrate to which the base(s) 102 are coupled.
[0038] The variable height coupler(s) may be coupled between the base(s) 102 and a rail 106. In the examples described herein, the variable height coupler(s) 104 is depicted as a spring. However, the variable height coupler(s) 104 may include any device that forces separation between the base(s) 102 and the rail 106. This bias force causes the base(s) 102 to push away from rail 106, and, in turn, causes the rail 106 to force the device (
[0039] In an example where the variable height coupler(s) 104 is/are a spring as depicted throughout
[0040] The variable height coupler(s) 104 may be coupled to the rail 106. The rail 106 may be made of any material that may support the pressures and forces applied by the base(s) 102 and variable height coupler(s) 104 as described herein. For example, the rail 106 may be made of plastics, woods, metals, metal alloys, composite materials, other types of materials, and combinations thereof. The rail 106 may include a second retention ring 202-1, 202-2 (collectively referred to herein as second retention ring(s) 202 unless specifically addressed otherwise) defined in or formed on a bottom surface of the rail 106. The second retention ring(s) 202 may be used to retain a variable height coupler 104 in engagement with the rail 106 in a manner similar to how the variable height coupler 104 engages with the base(s) 102. In one example, the second retention ring(s) 202 may include two concentric rings forming a second annular void 204-1, 204-2 (collectively referred to herein as second annular void(s) 204 unless specifically addressed otherwise) between the two concentric rings at which the variable height coupler(s) 104 may be engaged and seated. In one example, the second retention ring(s) 202 may engage with the variable height coupler(s) 104 via an engineering fit, an adhesive, welding, a mechanical coupling device, other coupling means, and/or combinations thereof.
[0041] The rail 106 may include at least one slot 116-1, 116-2, 116-3, 116-4, 116-5, 116-6, 116-7, 116-8, 116-9, 116-10, 116-11, 116-N (where N is any integer greater than or equal to 1 (collectively referred to herein as slot(s) 116 unless specifically addressed otherwise)) defined in the rail 106. The slot(s) 116 may be shaped or dimensioned to fit portions of the device (
[0042] The rail 106 may further include at least one retention catch 118-1, 118-2, 118-3, 118-4, 118-5, 118-6, 118-7, 118-8, 118-9, 118-10, 118-11, 118-N (where N is any integer greater than or equal to 1 (collectively referred to herein as retention catch(es) 118 unless specifically addressed otherwise)) formed on an interior portion of the slot(s) 116. In one example, the retention catch(es) 118 The retention catches 118 may assist in securing the device (
[0043] As indicated in
[0044] A rail 106 having a relatively shorter width W may include fewer retention catch(es) 118 and a rail 106 having a relatively longer width W may include more retention catch(es) 118. In one example, the width W of the rail 106 in
[0045] Again, although two bases 102 are depicted in
[0046] Having described the HCSA 100 in connection with
[0047] Thus, the paver system 300 may include at least one stanchion 302-1, 302-2, 302-3, 302-4, 302-5, 302-N (where N is any integer greater than or equal to 1 (collectively referred to herein as stanchion(s) 302 unless specifically addressed otherwise)) upon which a paver 304-1, 304-N (where N is any integer greater than or equal to 1 (collectively referred to herein as paver(s) 304 unless specifically addressed otherwise)) may be placed. The stanchion(s) 302 may be of any height as needed to raise the elevation of the paver(s) 304 above a subsurface or substructure. Further, the stanchion(s) 302 may be configured to interface with the paver(s) 304 in order to ensure that the paver(s) 304 do not shift or move once installed.
[0048] As depicted in
[0049] Specifically, as depicted in
[0050] With reference to
where F.sub.f is the frictional force, is the coefficient of friction, and F.sub.n is the normal force. Because the retention catch(es) 118 protrude into the slot(s) 116 and are relatively closer to the device 306 than the remaining portions of the slot(s) 116 and/or protrude into the surface of the device 306 relatively more so as compared to the remaining portions of the slot(s) 116, the retention catch(es) 118 are capable of retaining the device 306 within the slot(s) 116. Although the retention catch(es) 118 are described herein as the means by which the device 306 is retained within the slot(s) 116, any mechanical means may be used to retain the device 306 within the slot(s) 116.
[0051] Turning now to additional examples of the HCSA 100,
[0052] In a similar manner to the rail 106 of
[0053] The rail 802 may further include at least one protrusion 806-1, 806-2 (collectively referred to herein as protrusion(s) 806 unless specifically addressed otherwise) formed on a bottom side of the rail 802. Further, in conjunction with the protrusion(s) 806, voids 808-1, 808-2, 808-3, 808-4 (collectively referred to herein as void(s) 808 unless specifically addressed otherwise) may be defined in the bottom of the rail 802. The protrusion(s) 806 and the void(s) 808 may be used to couple the variable height coupler(s) 104 to the rail 802. Specifically, the protrusion(s) 806 provide a portion of the rail 802 that the variable height coupler(s) 104 (e.g., a spring) may couple to via an engineering fit, an adhesive, welding, a mechanical coupling device, other coupling means, and/or combinations thereof. Further, the void(s) 808 may serve to provide a portion within the rail 802 where the ends of the variable height coupler(s) 104 may be seated and engage with the rail 802.
[0054] The rail 802, like the rail 106 of
[0055] Turning now to another additional example of the HCSAs 100, 800
[0056] In a similar manner to the rail 106 of
[0057] The rail 1102 may further include at least one protrusion 1110-1, 1110-2 (collectively referred to herein as protrusion(s) 1110 unless specifically addressed otherwise) formed on a bottom side of the rail 1102. In one example, the protrusion(s) 1110 may be similar to the protrusion(s) 806 of
[0058] A slit 1108 may be defined in a top surface of the coupler interface 1106. The slit 1108 may be dimensioned to allow the protrusion(s) 1110 to be inserted into the slit 1108 and allow a bottom surface of the rail 1102 to sit on the top surface of the coupler interface 1106. In this manner, the coupler interface 1106 and the protrusion(s) 1110 may be coupled to one another. In one example, the coupler interface 1106 may further include a circular internal void into which the variable height coupler(s) 104 may be seated. In one example, the engagement between the variable height coupler(s) 104 and the coupler interface 1106 and the interface between the coupler interface 1106 and the protrusion(s) 1110 may be accomplished via an engineering fit, an adhesive, welding, a mechanical coupling device, other coupling means, and/or combinations thereof. In this manner, the coupler interface 1106 and the protrusion(s) 1110 of the rail 1102 serve to couple the base(s) 102, the variable height coupler(s) 104, and the rail 1102 to one another.
[0059] The rail 1102, like the rail 106 of
[0060]
[0061] The HCSA 1400 of
[0062] In one example, the first coupler 1404 may include a linear clip that extends from the body of the rail 1402 and may be referred to as the male coupling element of the first coupler 1404 and the second coupler 1410. The second coupler 1410 may include a coupler void defined in a side and the second end of the rail 1402 into which the first coupler 1404 may nest and may be referred to as the female coupling element of the first coupler 1404 and the second coupler 1410. More regarding the first coupler 1404 and the second coupler 1410 is described herein.
[0063] The HCSA 1400 may further include a tube 1408-1, 1408-2 (collectively referred to herein as tube(s) 1408 unless specifically addressed otherwise) and tube mounts 1406-1, 1406-2 (collectively referred to herein as tube mount(s) 1406 unless specifically addressed otherwise). The tube(s) 1408 may include any dimension of pipe and may be made of any material. Further, the tube(s) 1408 may have any length or may be cut by a user at a specific length to fit a particular application or situation. In one example, the tube(s) 1408 may be schedule 40 polyvinyl chloride (PVC) piping, schedule 80 PVC piping, schedule 40 acrylonitrile-butadiene-styrene (ABS) piping, schedule 80 ABS piping, and other types of piping. In one example, the tube(s) 1408 may be sold separately from the remainder of the elements of the HCSAs 100, 800, 1100, 1400 described herein. In this example, a user such as an installer of the HCSAs 100, 800, 1100, 1400 may acquire piping for the tube(s) 1408 from a separate source and cut the tube(s) to length as required for the particular application or situation.
[0064] The tube(s) 1408 may be dimensioned to fit into the first retention ring(s) 110 of the base(s) 102 via an engineering fit. In this manner, instead of the variable height coupler(s) 104 interfacing with the first retention ring(s) 110, the tube(s) 1408 may interface with the first retention ring(s) 110 to provide an extended distance between the base(s) 102 and the variable height coupler(s) 104 in situations where longer variable height coupler(s) 104 may not be able to reach the distance between the subsurface or substructure and the bottom of the paver(s) 304. In one example, having relatively longer variable height coupler(s) 104 may create instability in the HCSAs 100, 800, 1100, 1400 such that the ability of the HCSAs 100, 800, 1100, 1400 to apply the biasing force provided by the variable height coupler(s) 104 to the bottom of the paver(s) 304 may be compromised. Thus, in this scenario, the tube(s) 1408 may be included and dimensioned such that the length of the variable height coupler(s) 104 may be reduced and allow the relatively shorter variable height coupler(s) 104 to work effectively in applying the biasing force.
[0065] In association with the tube(s) 1408, the tube mount(s) 1406 may couple the tube(s) 1408 to the variable height coupler(s) 104. The tube mount(s) 1406 may include an interior diameter dimensioned to fit around the top of the tube(s) 1408 via an engineering fit to couple the tube(s) 1408 to the tube mount(s) 1406. The tube mount(s) 1406 may further include nodes 1412-1, 1412-2 (collectively referred to herein as node(s) 1412 unless specifically addressed otherwise) formed on the top of the tube mount(s) 1406 and protruding towards the variable height coupler(s) 104 and the rail 1402. The node(s) 1412 may be dimensioned to fit inside a diameter of the variable height coupler(s) 104 via an engineering fit to couple the tube mount(s) 1406 to the variable height coupler(s) 104. The variable height coupler(s) 104 may then be coupled to the rail 1402 as described herein in connection with the examples of
[0066] In
[0067] Turning again to the first coupler 1404 and the second coupler 1410, as indicated in
[0068] As described herein, the base(s) 102, the variable height coupler(s) 104, the rails 106, 802, 1102, and/or combinations thereof may be monolithically formed. Further, the HCSA 100, 800, 1100 including the base(s) 102, the variable height coupler(s) 104, the rails 106, 802, 1102, and/or combinations thereof may be made of hard, soft, flexible, and/or ridged materials to allow for the functional aspects of the HCSA 100, 800, 1100. In one example, the base(s) 102, the variable height coupler(s) 104, the rails 106, 802, 1102, and/or combinations thereof may be permanently, non-permanently, or removably integrated. Further, the base(s) 102, the variable height coupler(s) 104, the rails 106, 802, 1102, and/or combinations thereof may be integrated including as a monolithic part made of a single part of material such as, for example, silicone or similar flexible material to allow for the variable height coupler portion of the monolithic build to function in concert with the base(s) 102 and/or the rails 106, 802, 1102.
[0069] Further, in the examples described herein, the HCSA 100, 800, 1100 may be used to support any other types of devices 306 other than the example heating element and may include any infrastructure elements such as electrical wiring, pipes, heating, ventilation, and air conditioning (HVAC) systems and other utilities and infrastructure elements. This may assist in the organization and support of these different types of infrastructure elements. Further, in one example, the HCSA 100, 800, 1100 may serve to assist in grounding electrical wiring to, for example, a metallic plate that is incorporated into, is part of, or functions as the architectural element 304. Other uses of the HCSA 100, 800, 1100 may be understood as being within the scope of the present systems and method and is not limited to the specific examples described herein.
[0070] While the invention is described with respect to the specific examples, it is to be understood that the scope of the invention is not limited to these specific examples. Since other modifications and changes varied to fit particular operating requirements and environments will be apparent to those skilled in the art, the invention is not considered limited to the example chosen for purposes of disclosure and covers all changes and modifications which do not constitute departures from the true spirit and scope of this invention.
[0071] Although the application describes embodiments having specific structural features and/or methodological acts, it is to be understood that the claims are not necessarily limited to the specific features or acts described. Rather, the specific features and acts are merely illustrative some embodiments that fall within the scope of the claims of the application.
CONCLUSION
[0072] The examples described herein provide a heating cable support assembly (HCSA) for use in raised surface including architectural elements that are raised onto stanchions. The HCSA may be used to ensure direct contact or an intended juxtaposition of a device such as, for example, a heating element relative to the architectural elements such as, for example, pavers or tiles that are included within the raised surface. The HCSA may include variable height coupler(s) that are able to adjust the height of a rail of the HCSA to keep the device in contact with the architectural elements. In use, the device may be placed on top of the rail and the device is pressed into the architectural elements via the variable height coupler(s).
[0073] While the present systems and methods are described with respect to the specific examples, it is to be understood that the scope of the present systems and methods are not limited to these specific examples. Since other modifications and changes varied to fit particular operating requirements and environments will be apparent to those skilled in the art, the present systems and methods are not considered limited to the example chosen for purposes of disclosure and covers all changes and modifications which do not constitute departures from the true spirit and scope of the present systems and methods.
[0074] Although the application describes examples having specific structural features and/or methodological acts, it is to be understood that the claims are not necessarily limited to the specific features or acts described. Rather, the specific features and acts are merely illustrative of some examples that fall within the scope of the claims of the application.