Autoinjector
20250213796 ยท 2025-07-03
Inventors
- Charley Henderson (Cambridgeshire, GB)
- David Cross (Hertfordshire, GB)
- Douglas Ivan Jennings (Hertfordshire, GB)
- Ryan Anthony McGinley (Cambridgeshire, GB)
Cpc classification
A61M5/326
HUMAN NECESSITIES
A61M2205/6009
HUMAN NECESSITIES
A61M2005/3247
HUMAN NECESSITIES
A61M2005/208
HUMAN NECESSITIES
A61M2005/202
HUMAN NECESSITIES
A61M5/3202
HUMAN NECESSITIES
A61M5/3245
HUMAN NECESSITIES
A61M5/2033
HUMAN NECESSITIES
A61M2005/314
HUMAN NECESSITIES
A61M2205/586
HUMAN NECESSITIES
International classification
A61M5/20
HUMAN NECESSITIES
Abstract
An autoinjector includes a case, a door hingedly coupled to the case and having an open position and a closed position, a plunger slidably disposed in the case, and at least one drive spring applying a biasing force on the plunger relative to the case, wherein the door is operably coupled to the plunger, and wherein rotation of the door from the closed position to the open position moves the plunger from a distal position in the case to a proximal position in the case and compresses the at least one drive spring.
Claims
1. (canceled)
2. An autoinjector comprising: a housing configured to receive a syringe assembly; a door coupled to the housing and adjustable from a closed position to an open position for providing access to a support surface configured to support the syringe; and a linkage that pivotably couples the door to the housing, wherein the autoinjector is configured to support the syringe assembly on the support surface in a manner such that a distal portion of the syringe assembly extends from a distal end of the housing, and wherein the autoinjector is push-actuatable for expelling a dose of a medicament from the syringe assembly when the syringe assembly is positioned on the support surface and the autoinjector is pressed against an injection site.
3. The autoinjector of claim 2, wherein a distal end of the door substantially aligns with the distal end of the housing when the door is in the closed position.
4. The autoinjector of claim 2, wherein the door comprises a viewing window that overlaps at least a portion of the syringe assembly when the syringe assembly is supported on the support surface and when the door is in the closed position.
5. The autoinjector of claim 4, wherein the viewing window has an elongate shape.
6. The autoinjector of claim 4, wherein the viewing window is centrally positioned with respect to the door.
7. The autoinjector of claim 2, wherein the autoinjector comprises one or more gripping features.
8. The autoinjector of claim 2, wherein the housing has an elongate shape.
9. The autoinjector of claim 2, wherein the housing has a substantially rectangular shape.
10. The autoinjector of claim 2, wherein the autoinjector is a reusable autoinjector.
11. The autoinjector of claim 2, wherein the support surface extends along a length of the housing.
12. The autoinjector of claim 2, further comprising the syringe assembly.
13. The autoinjector of claim 12, wherein the syringe assembly comprises a body containing the medicament, a needle coupled to the body, and a removable cover that is configured to cover the needle prior to use of the syringe assembly.
14. The autoinjector of claim 12, wherein the syringe assembly has an elongate shape.
15. The autoinjector of claim 2, wherein a distal end of the door substantially aligns with the distal end of the housing when the door is in the closed position, and wherein the door comprises a viewing window that overlaps at least a portion of the syringe assembly when the syringe assembly is supported on the support surface and when the door is in the closed position.
16. The autoinjector of claim 15, wherein the viewing window has an elongate shape, and wherein the viewing window is centrally positioned with respect to the door.
17. The autoinjector of claim 2, wherein the housing has a substantially rectangular shape, and wherein the support surface extends along a length of the housing.
18. The autoinjector of claim 17, wherein the autoinjector comprises one or more gripping features.
19. The autoinjector of claim 2, further comprising the syringe assembly, wherein the syringe assembly comprises a body containing the medicament, a needle coupled to the body, and a removable cover that is configured to cover the needle.
20. The autoinjector of claim 19, wherein the syringe assembly has an elongate shape.
21. The autoinjector of claim 19, wherein the autoinjector comprises one or more gripping features.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] The present disclosure will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present disclosure, and wherein:
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[0108] Corresponding parts are marked with the same reference symbols in all figures.
DETAILED DESCRIPTION
[0109]
[0110] In an exemplary embodiment, the autoinjector 1 includes a case 2 designed to be held by a patient, health-care provider or other user during an injection. The case 2 may have a generally elongate, rectangular shape and may include one or more ergonomic features (e.g., finger grooves for gripping) and/or textured surfaces or skins for preventing a user's hand from slipping while using the autoinjector 1.
[0111] In an exemplary embodiment, the case 2 includes a door 3 which is configurable in an open position or a closed position. In the open position, the door 3 provides access to a syringe carrier in the case 2 that is adapted to hold a syringe 6 or a cartridge containing a medicament. In the closed position, the door 3 may be locked. As shown in the exemplary embodiment in
[0112] In an exemplary embodiment, a door spring may be arranged in the case 2 to bias the door 3 to the open position. A door latch may be formed on the case 2 and/or the door 3 to maintain the door 3 in the closed position. In an exemplary embodiment, the door latch may be rotated or deflected to engage/disengage the case 2 and/or the door 3 to allow the door 3 to open and close. When the door 3 is in the open position, a used syringe may be removed from the syringe carrier and a new syringe may be inserted into the syringe carrier.
[0113] In an exemplary embodiment, at least one drive spring 9 is disposed in the case 2. In the exemplary embodiment shown in
[0114] In an exemplary embodiment, the drive springs 9 apply a biasing force on a plunger 10. The plunger 10 includes a piston rod 10.1 projecting distally from a transverse beam 10.3 and two legs 10.2 projecting distally from opposing lateral portions of the transverse beam 10.3 and parallel to the piston rod 10.1. In the exemplary embodiment, each drive spring 9 is positioned between a proximal end of the case 2 and a distal foot 10.4 of each leg 10.2.
[0115] In an exemplary embodiment, at least one lever 11 is hingedly coupled to the door 3 at a first end via a pivot 12 and engages a roller 13 at a second end. The roller 13 may be disposed in an axial track 14 which is formed in the case 2, and the roller 13 may be adapted to engage the distal foot 10.4 of the leg 10.2 of the plunger 10 when the door 3 is moved from the closed position to the open position. In another exemplary embodiment, the second end of the lever 11 may engage the track 14 and be axially moveable relative thereto. A projection or abutment surface may be coupled to the second end of the lever 11 and adapted to engage the distal foot 10.4 of the leg 10.2. As explained further below, the door 3 and the levers 11 may be utilized as a reset mechanism.
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[0119] Referring again to
[0120] In an exemplary embodiment, the autoinjector 1 includes an interlock sleeve 17 slidably disposed in the case 2. The interlock sleeve 17 includes a distal end which protrudes from an aperture formed in a distal end of the case 2. The distal end of the interlock sleeve 17 includes an aperture 17.2 for allowing a needle to pass through during needle insertion into the injection site. The distal end of the interlock sleeve 17 may further include an expanded contact face to support proper alignment of the autoinjector 1 on the injection site and provide additional stability during the injection.
[0121] The interlock sleeve 17 may be biased by a spring in an extended position, which position is shown in the exemplary embodiment in
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[0123] In an exemplary embodiment, two interlock beams 17.1 extend in the proximal direction from the distal end of the interlock sleeve 17. In an exemplary embodiment, the interlock beams 17.1 are maintained on an inside of the case 2, and may include abutment surfaces which engage a distal end of the case 2 when the interlock sleeve 17 is in the extended position. Proximal ends of the interlock beams 17.1 include ramped surfaces which engage corresponding ramped surfaces of resilient button locking beams 18 disposed in the case 2. When the interlock sleeve 17 moves from the extended position to the retracted position, the proximal ends of the interlock beams 17.1 cause the button locking beams 18 to deflect.
[0124] In a non-deflected state, the button locking beams 18 are adapted to engage distal ends of trigger button beams 16, which are operably coupled to the trigger button, and prevent the trigger button beams 16 from moving in the distal direction. When the button locking beams 18 are deflected, the trigger button beams 16 may move in the distal direction. The distal ends of the trigger button beams 16 are in ramped engagement with the resilient tongues 15. Thus, axial movement of the trigger button beams 16 causes the resilient tongues 15 to deflect laterally and disengage the legs 10.2 of the plunger 10.
[0125] Thus, in the exemplary embodiment, the trigger button is actuatable when the interlock sleeve 17 is in the retracted position. Otherwise, the trigger button is prevented from actuation, because the button locking beams 18 abut the trigger button beams 16, as shown in
[0126] Referring again to
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[0128] In an exemplary embodiment, a data storage device 27 may be disposed on the syringe 6 and include data, such as a type and volume of the medicament, filling and/or expiration date of the medicament, temperature of the medicament (e.g., if there is a temperature sensor on or near the syringe 4), a manufacturer of the medicament and/or the autoinjector 1, patient data (e.g., name, physician, dosing regiment, etc.), a used/unused indicator, etc. The data storage device 27 may interface with a wired or wireless communication device for transmitting the data to a computing device. The computing device may be used for tracking use/attributes of the syringe 6, e.g., for compliance and/or quality control purposes.
[0129] Referring again to
[0130] In an exemplary embodiment, the retraction collar 25 is utilized for removing the needle boot 7 prior to an injection. The retraction collar 25 includes a flange which is adapted to engage the needle boot 7. For example, the flange may engage a proximal surface on an annular boot collar 7.1 on the needle boot 7. In an exemplary embodiment, as the door 3 is moved from the open position to the closed position, when the door 3 is almost closed, the levers 11 and/or the rollers 13 may operably engage the retraction collar 25 to advance the retraction collar 25 in the distal direction, against the force of the retraction spring 26. The needle boot 7 may then be at least partially disengage from the needle 22 and at least partially exposed through the aperture 17.2 in the distal end of the interlock sleeve 17. As shown in
[0131] In an exemplary embodiment, the case 2 and/or the door 3 may include a viewing window 28 for allowing inspection of the syringe 6 and its contents and state.
[0132] In an exemplary, non-illustrated embodiment a distal end of the piston rod 10.1 may include resilient elements which may be inwardly deflected so as to reduce an external diameter of the distal end of the piston rod 10.1. In a relaxed position of the resilient elements, the external diameter of the distal end of the piston rod 10.1 is slightly greater than an internal diameter of the proximal end of the syringe body 20. The resilient elements may be rounded off or ramped so that they may be inwardly deflected when pushing on the proximal end of the syringe body 20 and when a counteracting force of the syringe body 20 exceeds a predetermined value. The proximal end of the syringe body 20 may exhibit an internal circumferential collar slightly reducing the internal diameter of the syringe body 20 and providing an additional detent which has to be overcome by the distal end of the piston rod 10.1 before it can enter the syringe body 20. If the piston rod 10.1 is advanced in the distal direction, it contacts the collar. As long as the syringe body 20 can move in the distal direction the counteracting force from the syringe body 20 may be too low to deflect the resilient elements. Hence, the piston rod 10.1 advances the syringe body 20 and the whole syringe for extending the needle 22 from the case 2 without pushing on the stopper 8. As the syringe 6 advances the retraction spring 26 is compressed. When the needle 22 has reached its insertion depth the syringe 6 bottoms out against a stop in the case 2 thereby suddenly increasing the counteracting force opposing the force from the piston rod 10.1. The resilient elements are therefore inwardly deflected by the collar disengaging the piston rod 10.1 from the syringe body 20 and allowing it to advance further and engage the stopper 8 for displacing the medicament from the syringe body 20.
[0133] An exemplary sequence of operation of the autoinjector 1 is described in the following, though those of skill in the art will understand that various steps in the sequence may be conducted in any order and is not limited to the sequence described below.
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[0136] When the door 3 is moved from the closed position to the open position, the rollers 13 move proximally along the respective tracks 14, pushing the legs 10.2 and, thus, the plunger 10 proximally, which compresses the drive springs 9. When the door 3 is in the open position, the distal-most teeth on the ratchet face 10.5 of the legs 10.1 engage the hook 15.1 on the resilient tongue 15. As explained above, the teeth on the ratchet face 10.5 engaging the hook 15.1 prevent the plunger 10 from moving distally when the door 3 is being opened.
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[0141] In an exemplary embodiment, the autoinjector 1 may include one or more feedback mechanisms which provide visual, audible and/or tactile feedback regarding progress of the injection. For example, when the hook 15.1 disengages the ratchet face 10.5, a clicking sound may be generated to notify the user that the injection has begun. Visual feedback may be provided, for example, through the window(s) 28 in the case 2.
[0142] When the syringe 6 (or the syringe carrier) abuts the stop in the case 2, the retraction spring 26 has been compressed. As shown in
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[0144] Those of skill in the art will understand that modifications (additions and/or removals) of various components of the apparatuses, methods and/or systems and embodiments described herein may be made without departing from the full scope and spirit of the present disclosure, which encompass such modifications and any and all equivalents thereof.