A CONSTRUCTION SITE STAIRCASE ASSEMBLY AND INSTALLATION METHOD THEREFOR
20250215711 · 2025-07-03
Inventors
Cpc classification
International classification
Abstract
A prefabricated staircase assembly of different modules for assembling on a construction site of a building between upper and lower floors, and method of assembling thereof. The modular staircase assembly includes staircase modules with stringers and treads mounted on and supported by posts extending between the floors. A stairwell frame or module attaches to a stairwell extending through the upper floor and connects to the posts. A railing assembly or module mounts on the stairwell frame before being replaced by the walls of the stairwell. All parts of modules of the staircase assembly are fabricated and adjusted in factory before shipment and installation on site.
Claims
1. A staircase assembly for assembling on a construction site of a building between upper and lower floors, the upper floor having an opening extending therethrough and defining a stairwell, the staircase assembly comprising: a plurality of posts extending between the upper and lower floors and being connected thereto; stringer anchors attaching to at least two of the plurality of posts; two stringers positioned parallel to and spaced from each other, at least one of the two stringers mounting on the stringer anchors; a plurality of treads equally spaced from one another and positioned along the two stringers; each said tread defining a rear side attaching to the two stringers via a respective rear tread attachment and a front side securably connecting to the rear side of a frontward adjacent one said tread via a front tread attachment; for each said tread, the rear tread attachment being slidably adjustably positioned along the two stringers and allowing angular pivoting adjustment of the tread relative to the two stringers about a pivoting axis generally perpendicular to the two stringers; and for at least each said tread but a frontward most said tread, the front tread attachment being adjustable in length to allow adjustment of a height between the two adjacent said treads connected thereto thereby ensuring a horizontal levelling of the tread.
2. The staircase assembly of claim 1, further including a stairwell frame adapted to be installed on the upper floor at a perimeter of the stairwell, the stairwell frame including a plurality of stairwell beams positioned in an end-to-end configuration along the perimeter, at least one said stairwell beam having a lower ledger strip facing downward toward the lower floor mounted there under, at least one said post connecting to the lower ledger strip.
3. The staircase assembly of claim 2, wherein the lower ledger strip includes a lower channel extending there along to allow for a lengthwise adjustable positioning of the at least one said post there along.
4. The staircase assembly of claim 2, further including a railing assembly having railing posts supporting a railing handrail, at least one said stairwell beam having an upper ledger strip facing upward opposite the lower ledger strip and away from the lower floor mounted thereon, the railing posts mounting on the upper ledger strip.
5. The staircase assembly of claim 4, wherein the railing assembly further includes at least one transversal retaining bar mounting on at least two of the railing posts.
6. The staircase assembly of claim 4, wherein the upper ledger strip includes an upper channel extending there along to allow for a lengthwise adjustable positioning of the railing posts there along.
7. The staircase assembly of claim 1, wherein the at least one of the two stringers includes a plurality of transverse slots extending there through and generally parallel to one another, each said transverse slot receiving a respective stringer anchor therein.
8. The staircase assembly of claim 1, wherein the at least one of the two stringers has a top portion slidably receiving the rear tread attachment of each said tread there along.
9. The staircase assembly of claim 8, wherein the rear tread attachment includes a lower jaw body slidable along the top portion and clamping there onto at a predetermined position.
10-13. (canceled)
14. The staircase assembly of claim 1, further including an angle tread frame structure mounting on frame anchors attached to selected ones of the plurality of posts, and a plurality of angle treads mounting on the angle tread frame structure.
15-17. (canceled)
18. A method for assembling a staircase assembly on a construction site of a building between upper and lower floors, the upper floor having an opening extending therethrough and defining a stairwell, the method comprising the steps of: connecting a plurality of posts extending between the upper and lower floors to the upper and lower floors; attaching stringer anchors to at least two of the plurality of posts; positioning two stringers parallel to and spaced from each other, and mounting at least one of the two stringers on the stringer anchors; and positioning a plurality of treads equally spaced from one another along the two stringers by attaching a rear side of each said tread to the two stringers via a respective rear tread attachment being slidably adjustably positioned along the two stringers and allowing angular pivoting adjustment of the tread relative to the two stringers about a pivoting axis generally perpendicular to the two stringers, and by securably connecting a front side of at least each said tread but a frontward most said tread to the rear side of a frontward adjacent one said tread via a front tread attachment being adjustable in length to allow adjustment of a height between the two adjacent said treads connected thereto thereby ensuring a horizontal levelling of the tread.
19. The method of claim 18, wherein the step of connecting a plurality of posts includes the steps of: installing a stairwell frame on the upper floor at a perimeter of the stairwell by positioning a plurality of stairwell beams of the stairwell frame in an end-to-end configuration along the perimeter; and connecting at least one said post to a lower ledger strip facing downward toward the lower floor and mounted under at least one said stairwell beam.
20. The method of claim 19, wherein the step of connecting at least one said post includes the step of: connecting the at least one said post to the lower ledger strip by adjustably positioning the at least one said post lengthwise along a lower channel extending along the lower ledger strip.
21. The method of claim 19, further including the steps of: mounting railing posts of a railing assembly on an upper ledger strip facing upward opposite the lower ledger strip and away from the lower floor and mounted on at least one said stairwell beam; and mounting a railing handrail of the railing assembly on the railing posts.
22. The method of claim 22, wherein the step of mounting railing posts includes the step of: mounting the railing posts on the upper ledger strip by adjustably positioning the railing posts lengthwise along an upper channel extending along the upper ledger strip.
23. The method of claim 21, further including the step of: mounting at least one transversal retaining bar of the railing assembly on at least two of the railing posts.
24. The method of claim 18, further including the step of: mounting the at least one of the two stringers on the stringer anchors via transverse slots extending through the at least one of the two stringers and generally parallel to one another, each said transverse slot receiving a respective stringer anchor therein.
25. The method of claim 18, further including the step of: slidably positioning the rear tread attachment of each said tread along a top portion of the at least one of the two stringers.
26. The method of claim 25, further including the step of: clamping a lower jaw body of the rear tread attachment, being slidably positionable along the top portion, onto the at least one of the two stringers at a predetermined position.
27-28. (canceled)
29. The method of claim 18, further including the steps of: mounting an angle tread frame structure on frame anchors attached to selected ones of the plurality of posts; and mounting a plurality of angle treads on the angle tread frame structure.
30-32. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0072] Further aspects and advantages of the present invention will become better understood with reference to the description in association with the following Figures, in which similar references used in different Figures denote similar components, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0098] With reference to the annexed drawings the preferred embodiments of the present invention will be herein described for indicative purpose and by no means as of limitation.
[0099] Referring first to
[0100] The assembly 30 typically includes a plurality of posts 40 extending between the upper 34 and lower 32 floors and that are connected to the floors 32, 34 and preferably directly secured to at least the lower floors 32. Stringer anchors 42 are attached (as detailed herein below) to at least two of posts 40, at predetermined locations. Stringers 44, positioned parallel and spaced from one another, are mounted on and secured to the anchors 42, such that they are supported by the posts 40. Although not illustrated herein, the stringer anchors 42 could also be direct attachment or securing members which would support the stringers 44 mounted thereon.
[0101] A plurality of treads 46, equally spaced from one another and positioned along two of the stringers 44, and each tread 46 defines a rear side 48 thereof attaching to the two stringers 44 via a respective rear tread attachment 50 and a front side 52 thereof securably connecting to the rear side 48 of a frontward adjacent tread 46 via a front tread attachment 54.
[0102] Although further detailed herein below, the rear tread attachment 50 of each tread 46 is slidably adjustably positioned along the two stringers 44 and allows for angular pivoting adjustment of the tread 46 relative to the two stringers 44 about a pivoting axis 56 generally perpendicular to the two stringers 44. Similarly, the front tread attachment 54 of each tread 46 (but typically not for the frontward most (or lowest or first) tread) is adjustable in length to allow adjustment of a height between the two adjacent treads 46 connected thereto to ensure a horizontal levelling of the tread 46. It is noted that the slidable adjustment positioning of the different rear tread attachments 50 along the stringer 44, as well as the length adjustment of the different front tread attachments 54 are all properly performed in factory (prior to shipment of the assembly 30 to the construction site).
[0103] Now referring more specifically to
[0104] Now referring more specifically to
[0105] Each railing post 82 typically mounts on an upper ledger strip 72 mounted on the stairwell beam 62 and facing upward opposite the lower ledger strip 68 and away from the lower floor 32. The upper ledger strip 72, similarly to the lower ledger strip 68, includes a preferably T-shape upper channel 74 extending there along to allow for a lengthwise adjustable positioning of the selected railing posts 82 along the upper ledger strip 72. Each railing post 82 is mounted on the corresponding upper ledger strip 72 via a guiding insert bracket 92 attached at the bottom end of the railing post 82 (as better seen in
[0106] It is noted that, upon dismantlement of the railing assembly 80, the railing posts 82 are removed from the upper ledger strips 72, and the upper ledger strips 72 are then used as guides to support, via the stairwell beams 62 of the stairwell frame 60, the wall structure of the future walls of the building that will form the building stairwell.
[0107] Now referring more specifically to
[0108] Now referring more specifically to
[0109] Now referring more specifically to
[0110] Also, the rear tread attachment 50 (best seen in
[0111] These height adjustments of the front tread attachments 54, as well as the slidable positioning adjustments and securing of the rear tread attachments along the corresponding stringer 44 are typically all performed in factory prior shipping and installation of the assembly 30 on site.
[0112] As a person skilled in the art would appreciate, the treads 46 of the assembly 30 are preferably assembled starting with the lowest or first tread 46 followed successively by the adjacent treads 46 going upward, from the lower floor 32 to the upper floor 34.
[0113] Now referring more specifically to
[0114] Also, as seen in
[0115] The present invention also refers to a method for assembling a staircase assembly 30 on a construction site of a building between upper 34 and lower 32 floors, with the upper floor 34 having an opening extending therethrough and defining a stairwell 38, the method comprising the steps of: [0116] connecting a plurality of posts 40 extending between the upper 34 and lower 32 floors to the upper 34 and lower 32 floors; [0117] attaching stringer anchors 42 to at least two of the plurality of posts 40; [0118] positioning two stringers 44 parallel to and spaced from each other, and mounting at least one of the two stringers 44 on the stringer anchors 42; and [0119] positioning a plurality of treads 46 equally spaced from one another along the two stringers 44 by attaching a rear side 48 of each said tread 40 to the two stringers 44 via a respective rear tread attachment 50 being slidably adjustably positioned along the two stringers 44 and allowing angular pivoting adjustment of the tread 46 relative to the two stringers 44 about a pivoting axis 56 generally perpendicular to the two stringers 44, and by securably connecting a front side 52 of at least each said tread 46 but a frontward most said tread 46 to the rear side 48 of a frontward adjacent one said tread 46 via a front tread attachment 54 being adjustable in length to allow adjustment of a height between the two adjacent said treads 46 connected thereto thereby ensuring a horizontal levelling of the tread 46.
[0120] Typically, the step of connecting a plurality of posts 40 includes the steps of: [0121] installing a stairwell frame 60 on the upper floor 34 at a perimeter 39 of the stairwell 38 by positioning a plurality of stairwell beams 62 of the stairwell frame 60 in an end-to-end configuration along, or around, the perimeter 39; and [0122] connecting at least one said post 40 to a lower ledger strip 68 facing downward toward the lower floor 32 and mounted under at least one said stairwell beam 62.
[0123] Typically, the step of connecting at least one said post 40 includes the step of connecting the at least one said post 40 to the lower ledger strip 68 by adjustably positioning the at least one said post 40 lengthwise along a lower channel 70 extending along the lower ledger strip 68.
[0124] Typically, the method further includes the steps of: [0125] mounting railing posts 82 of a railing assembly 80 on an upper ledger strip 72 facing upward opposite the lower ledger strip 68 and away from the lower floor 32 and mounted on at least one said stairwell beam 62; and [0126] mounting a railing handrail 84 of the railing assembly 80 on the railing posts 82.
[0127] Typically, the step of mounting railing posts 82 includes the step of mounting the railing posts 82 on the upper ledger strip 72 by adjustably positioning the railing posts 82 lengthwise along an upper channel 74 extending along the upper ledger strip 72.
[0128] Typically, the method further includes the step of mounting at least one transversal retaining bar 86 of the railing assembly 80 on at least two of the railing posts 82.
[0129] Typically, the method further includes the step of mounting the at least one of the two stringers 44 on the stringer anchors 42 via transverse slots 100 extending through the at least one of the two stringers 44 and generally parallel to one another, each said transverse slot 100 receiving a respective stringer anchor 42 therein.
[0130] Typically, the method further includes the step of slidably positioning the rear tread attachment 50 of each said tread 46 along a top portion 119 of the at least one of the two stringers 44.
[0131] Typically, the method further includes the step of clamping a lower jaw body 118 of the rear tread attachment 50, being slidably positionable along the top portion 119, onto the at least one of the two stringers 44 at a predetermined position.
[0132] Typically, the method further includes the step of supporting the rear side 48 of the tread 46 on an upper protrusion 122 with a stem-mounted cylindrically rounded tip 124 of the rear tread attachment 50 movably mating with a corresponding slotted blind cavity 126 extending into the rear side 48 of the tread 46.
[0133] Typically, the method further includes the step of securing top and bottom end parts 114 of the front tread attachment 54 connected to one another with an adjustable longitudinal attachment member 116 to the front side 52 of the tread 46 and the rear side 48 of the frontward adjacent one said tread 46, respectively.
[0134] Typically, the method further includes the steps of: [0135] mounting an angle tread frame structure 130 on frame anchors 132 attached to selected ones of the plurality of posts 40; and [0136] mounting a plurality of angle treads 134 on the angle tread frame structure 130.
[0137] Typically, the method further includes the step of securably connecting a front side 52 of a lowermost said angle tread 134 to the rear side 48 of a frontward adjacent one said tread 46 via a corresponding one said front tread attachment 54.
[0138] Typically, the method further includes the step of securably connecting a rear side 48 of an uppermost said angle tread 134 to the front side 52 of a rearward adjacent one said tread 46 via a corresponding one said front tread attachment 54.
[0139] Typically, the method further includes the step of connecting a stair handrail 128 to the at least two of the plurality of posts 40 between the at least one of the two stringers 44 and the upper floor 34.
[0140] The various features described herein can be combined in a variety of ways within the context of the present disclosure so as to provide still other embodiments. As such, the embodiments are not mutually exclusive. Elements of the embodiments and examples discussed can be combined within the context of the disclosure as those having skill in the art will readily appreciate. Moreover, the embodiments discussed herein need not include all of the features and elements illustrated and/or described and thus partial combinations of features can also be contemplated. Furthermore, embodiments with less features than those described can also be contemplated. It is to be understood that the present disclosure is not limited in its application to the details of construction and parts illustrated in the accompanying drawings and described hereinabove. The disclosure is capable of other embodiments and of being practiced in various ways. It is also to be understood that the phraseology or terminology used herein is for the purpose of description and not limitation. Hence, although the present disclosure has been provided hereinabove by way of non-restrictive illustrative embodiments thereof, it can be modified, without departing from the scope and nature thereof and of the appended claims.