Open rotor variable pitch blade with retracting inboard trailing edge
12352185 ยท 2025-07-08
Assignee
Inventors
- Jeffrey T. Morton (Manchester, CT, US)
- Andrew E. Breault (Bolton, CT, US)
- Jon E. Sobanski (Glastonbury, CT, US)
Cpc classification
F01D11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/307
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An apparatus comprises a variable pitch blade configured to connect with an endwall of an open rotor engine. The variable pitch blade defines a chamber therein on a bottom edge thereof. A retractable edge member pivotally connects within the chamber to move between a first position wherein at least a portion of the retractable edge member is located within the chamber and a second position wherein a portion of the retractable edge member extends downward from the bottom edge of the variable pitch blade to block a gap between the bottom edge of the variable pitch blade and the endwall.
Claims
1. An apparatus comprising: a variable pitch blade configured to connect with an endwall of an open rotor engine, the variable pitch blade defining a chamber therein on a bottom edge thereof; and a retractable edge member pivotally connected within the chamber to move between a first position wherein at least a portion of the retractable edge member is located within the chamber and a second position wherein a portion of the retractable edge member extends downward from the bottom edge of the variable pitch blade to block a gap between the bottom edge of the variable pitch blade and the endwall.
2. The apparatus of claim 1, wherein the variable pitch blade defines the chamber at a trailing edge of the bottom edge of the variable pitch blade.
3. The apparatus of claim 1, wherein the variable pitch blade comprises a rotor blade of a rotor of the open rotor engine.
4. The apparatus of claim 1, wherein the variable pitch blade comprises a stator vane of the open rotor engine.
5. The apparatus of claim 1, wherein the retractable edge member is connected to move between at least one further position between the first position and the second position.
6. The apparatus of claim 1 further including an actuator configured to selectively move the retractable edge member between the first position and the second position.
7. The apparatus of claim 1 further including a spring configured to overcome centrifugal loading of the retractable edge member to move the retractable edge member from the first position to the second position.
8. The apparatus of claim 1 further including a counterweight configured to overcome centrifugal loading of the retractable edge member to move the retractable edge member from the first position to the second position.
9. The apparatus of claim 1, wherein the variable pitch blade defines the chamber at a leading edge of the bottom edge of the variable pitch blade.
10. An open rotor engine comprising: an engine core; a rotor having a plurality of variable pitch rotor blades mounted to an endwall of the engine core, wherein each of the plurality of variable pitch rotor blades define a chamber therein on a bottom trailing edge thereof; and a plurality of retractable trailing edge members each pivotally connected within the chamber of a variable pitch rotor blade to move between a first position wherein at least a portion of the retractable trailing edge member is located within the chamber and a second position wherein a portion of the retractable trailing edge member extends downward from the bottom trailing edge of the variable pitch rotor blade to block a gap between the bottom trailing edge of the variable pitch rotor blade and the endwall.
11. The open rotor engine of claim 10 further comprising: a stator having a plurality of variable pitch stator vanes mounted to a second endwall of the engine core, wherein each of the plurality of variable pitch stator vanes define a second chamber therein on a second bottom trailing edge thereof; and a plurality of second retractable trailing edge members each pivotally connected within the second chamber of a variable pitch stator vane to move between a first position, wherein the second retractable trailing edge member is located within the second chamber and a second position wherein a portion of the second retractable trailing edge member extends downward from the bottom second trailing edge of the variable pitch stator vane to block a second gap between the bottom trailing edge of the variable pitch stator vane and the second endwall.
12. The open rotor engine of claim 10, wherein the plurality of retractable trailing edge members are connected to move between at least one further position between the first position and the second position.
13. The open rotor engine of claim 10 further including a plurality of actuators each associated with one of the plurality of retractable trailing edge members and configured to selectively move the plurality of retractable trailing edge members between the first position and the second position.
14. The open rotor engine of claim 10 further comprising a plurality of springs each configured to overcome centrifugal loading of the retractable edge member to move the retractable trailing edge member from the first position to the second position.
15. The open rotor engine of claim 10 further comprising a plurality of counterweights each configured to overcome centrifugal loading of the retractable edge member to move the retractable trailing edge member from the first position to the second position.
16. A method comprising: connecting a variable pitch blade with an endwall of an open rotor engine; defining a chamber within the variable pitch blade on a bottom edge thereof; pivotally connecting a retractable edge member within the chamber; and moving the retractable edge member within the chamber between a first position wherein at least a portion of the retractable edge member is located within the chamber and a second position wherein a portion of the retractable edge member extends downward from the bottom edge of the variable pitch blade to block a gap between the bottom edge of the variable pitch blade and the endwall.
17. The method of claim 16, wherein the step of defining further comprises defining the chamber at a trailing edge of the bottom edge of the variable pitch blade.
18. The method of claim 16 further comprising moving the retractable edge member between at least one further position between the first position and the second position.
19. The method of claim 16 further including selectively moving the retractable edge member between the first position and the second position using an active actuator.
20. The method of claim 16 further including selectively moving the retractable edge member between the first position and the second position using a passive actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of this disclosure and its advantages, reference is now made to the following description taken in conjunction with the accompanying drawings, in which like reference numerals represent like parts:
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DETAILED DESCRIPTION
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(17) The aircraft propulsion system 20 of
(18) The propulsor section 30 includes a bladed propulsor rotor 38. The propulsor rotor 38 of
(19) During operation of the aircraft propulsion system 20, ambient air within the external environment 28 is propelled by the propulsor rotor 38 in an aft downstream direction towards the propulsion system downstream end 26. A major portion (such as more than 50%) of this air bypasses the gas generator 36 to provide forward thrust while a minor portion (such as less than 50%) of the air flows into the gas generator 36. An outer stream of the air propelled by the propulsor rotor 38, for example, flows axially across a guide vane structure 66 of the propulsor section 30 and outside of the propulsion system housing 58 (along the nacelle wall 64 of the nacelle 62). The guide vane structure 66 is configured to condition (such as straighten out) the air propelled by the propulsor rotor 38, for example, to remove or reduce circumferential swirl and thereby enhance the forward thrust. An inner stream of the air propelled by the propulsor rotor 38 flows through an airflow core inlet 68 of a core flow path 70 into the aircraft propulsion system 20 and its gas generator 36. The core flow path 70 extends sequentially through the LPC section 31A, the HPC section 31B, the combustor section 32, the HPT section 33A, and the LPT section 33B from the core inlet 68 to a combustion products exhaust 72 from the core flow path 70 into the external environment 28. The air entering the core flow path 70 may be referred to as core air.
(20) The core air is compressed by the LPC rotor 39 and the HPC rotor 40 and directed into a combustion chamber 74 (such as an annular combustion chamber) of a combustor (such as an annular combustor) in the combustor section 32. Fuel is injected into the combustion chamber 74 and mixed with the compressed core air to provide a fuel-air mixture. This fuel-air mixture is ignited, and combustion products thereof flow through and sequentially drive rotation of the HPT rotor 41 and the LPT rotor 42. The rotation of the HPT rotor 41 and the LPT rotor 42 respectively drive rotation of the HPC rotor 40 (via a high spool or high speed shaft) and the LPC rotor 39 (via a low spool or low speed shaft) and thus compression of the air received from the core inlet 68. The rotation of the LPT rotor 42 also drives rotation of the propulsor rotor 38 through the geartrain 52. The rotation of the propulsor rotor 38 in turn propels the ambient air within the external environment 28 in the aft downstream direction. With this arrangement, the gas generator 36 powers operation of (such as drives rotation of) the propulsor rotor 38 during aircraft propulsion system operation.
(21) The propulsor rotor 38 of
(22) The guide vane structure 66 includes a plurality of stators 100 (such as airfoils or guide vanes) arranged circumferentially about the axis 22 in an array, such as a circular array. This guide vane structure 66 and its stators 100 are arranged axially next to (such as adjacent) the propulsor rotor 38 and its propulsor blades 78. The guide vane structure 66 and its stators 100, for example, are arranged downstream of the propulsor rotor 38 and its propulsor blades 78, without (such as any) other elements axially therebetween to obstruct, turn, and/or otherwise influence the air propelled by the propulsor rotor 38 to the guide vane structure 66 for example. Each of the stators 100 is coupled to a support structure 102 of the propulsion system housing 58. This support structure 102 may be a support frame, a case, or another fixed structure of the propulsion system housing 58.
(23) Referring now to
(24) In
(25) Referring now to
(26) In
(27) The magnitude of the end gaps between the ID edge 202 of the variable pitch blade 204 and the surface edge 205 of the endwall 206 are dependent upon a number of factors. These include the design range of pitch motion for the variable pitch blade 204, the chord length along the ID edge 202 of the variable pitch blade 204 and the endwall geometry including diameter and magnitude of the endwall shaping. In some situations, the trailing edge ID corner of a variable pitch blade 204 needs to be clipped to allow a sufficient range of pitch motion to reach reverse thrust pitch to avoid clashing with adjacent variable pitch blades 204. This can further increase the size of the gap. Limiting the flow field between the trailing edge ID of an open rotor variable pitch blade 204 is especially important since this flow can influence flow distortion at the core inlet 68 (
(28) Referring now to
(29) While the following discussion is made with respect to the use of a retractable trailing edge 502 for use on the trailing edge 218 of a variable pitch blade 204, it will be appreciated that a retractable leading-edge may also be associated with the leading-edge 216 of a variable pitch blade 204 to similarly decrease the size of the gap between the leading-edge 216 of the variable pitch blade 204 and the surface of the endwall 206. Additionally, while the following description is made with respect to retractable edges for use with the variable pitch blades 204 of a rotor, the blades of a stator may also include retractable leading and trailing edges in order to limit the effects of airflow through gaps between the ID edge of a stator and the endwall surface adjacent to the stator. The endwall 206 referenced with respect to the discussions in
(30) The retractable trailing edge 502 comprises a member extending from substantially near the trailing edge 218 of the variable pitch blade 204 toward the central portion of the variable pitch blade. A chamber 506 is defined within the bottom edge of the variable pitch blade 204 into which the retractable trailing edge 502 may be inserted. The retractable trailing edge 502 may comprise a three-dimensional structure or alternatively may comprise a plate that rotates into and out of the bottom of the trailing edge of the variable pitch blade 204 in order to decrease the gap between the trailing edge 218 and the top surface of the endwall 206.
(31) The retractable trailing edge 502 is connected to the variable pitch blade 204 via a hinge point 508 located proximate a first end 509 of the retractable trailing edge 502. The retractable trailing edge 502 rotates upon the hinge point 508 between a first position and a second position. When in the first position as illustrated generally at 510 by the dashed lines in
(32) Referring now to
(33) Referring now also to
(34) Actuation of the retractable trailing edge 502 may be accomplished through multiple methods as more particularly illustrated in
(35) In other embodiments, passive actuation of the retractable trailing edge 502 may be provided by a spring 902 as illustrated in
(36) Referring now to
(37) Using the retractable trailing edge 502 in order to minimize end gaps between a variable pitch blade 204 and the surface of the endwall 206 will minimize performance losses across a range of pitch angles of interest. This will help to maximize efficiency between ADP and MTO pitch without worrying about flat pitch/reverse thrust pitch. The quality of airflow into the core inlet can be maintained thus helping with low-pressure compressor (LPC) operability.
(38) It may be advantageous to set forth definitions of certain words and phrases used throughout this patent document. The term couple and its derivatives refer to any direct or indirect communication between two or more components, whether or not those components are in physical contact with one another. The terms include and comprise, as well as derivatives thereof, mean inclusion without limitation. The term or is inclusive, meaning and/or. The phrase associated with, as well as derivatives thereof, may mean to include, be included within, interconnect with, contain, be contained within, connect to or with, couple to or with, be communicable with, cooperate with, interleave, juxtapose, be proximate to, be bound to or with, have, have a property of, have a relationship to or with, or the like. The phrase at least one of, when used with a list of items, means that different combinations of one or more of the listed items may be used, and only one item in the list may be needed. For example, at least one of: A, B, and C includes any of the following combinations: A, B, C, A and B, A and C, B and C, and A and B and C.
(39) The description in the present disclosure should not be read as implying that any particular element, step, or function is an essential or critical element that must be included in the claim scope. The scope of patented subject matter is defined only by the allowed claims. Moreover, none of the claims invokes 35 U.S.C. 112 (f) with respect to any of the appended claims or claim elements unless the exact words means for or step for are explicitly used in the particular claim, followed by a participle phrase identifying a function. Use of terms such as (but not limited to) mechanism, module, device, unit, component, element, member, apparatus, machine, system, processor, or controller within a claim is understood and intended to refer to structures known to those skilled in the relevant art, as further modified or enhanced by the features of the claims themselves, and is not intended to invoke 35 U.S.C. 112(f).
(40) While this disclosure has described certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not define or constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the spirit and scope of this disclosure, as defined by the following claims.