Machine base for use in a machining system and machining system comprising such a machine base
12350780 ยท 2025-07-08
Assignee
Inventors
Cpc classification
B23Q39/026
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q37/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine base for use in a machining system is provided. The machine base includes at least one work piece holder device receiving section having a work piece holder device interface, which includes an aligning device adapted for receiving the work piece holder device aligned on a z-axis. The machine base further includes at least one first machining unit receiving section provided with a first machining unit interface adapted for receiving a first machining unit including a first tool holder interface, and at least one second machining unit receiving section provided with a second machining unit interface adapted for receiving a second machining unit including a second tool holder interface. The first and second machining unit interfaces are arranged on opposing first and second sides of the work piece holder device interface and are movable at least along the x-axis or y-axis, respectively.
Claims
1. A machine base (10) for use in a machining system, the machine base (10) defining an x,y,z-coordinate system (12) and comprising: at least one work piece holder device receiving section (14) provided with a work piece holder device interface (16) comprising aligning means (42); a work piece holder device (18) aligned along a z-axis of the x,y,z-coordinate system (12), the aligning means (42) being adapted for receiving the work piece holder device (18), wherein the work piece holder device (18) comprises a work piece holding section (70) for clamping and aligning a work piece along the z-axis, and wherein the work piece holding section (70) is movably mounted along the z-axis on a support structure (72); at least one first machining unit receiving section (20) provided with a first machining unit interface (22) adapted for receiving a first machining unit (24) comprising a first tool holder interface (77); and at least one second machining unit receiving section (26) provided with a second machining unit interface (28) adapted for receiving a second machining unit (30) comprising a second tool holder interface (79), the first machining unit interface (22) being arranged at a first side of, and at a distance from, the work piece holder device interface (16) and such that the first tool holder interface (77) is movable at least along the x- or y-axis, the second machining unit interface (28) being arranged at a second side of, and at a distance from, the work piece holder device interface (16) and such that the second tool holder interface (79) is movable at least along the x- or y-axis, the first side opposing the second side, and at least one work piece transfer unit receiving section (46) provided with a transfer unit interface (48) adapted for receiving a work piece transfer unit (50), the work piece holder device interface (16) defining an x-z-plane, the x-z-plane running horizontally, the first machining unit interface (22) running parallel to the x-z-plane and adapted for receiving the first machining unit (24), and the second machining unit interface (26) running parallel to the x-z-plane and adapted for receiving the second machining unit (30), wherein the first machining unit interface (22) is arranged above the holder device interface (16) and facing upwards, and wherein the second machining unit interface (28) is arranged below the holder device interface (16) and facing downwards.
2. The machine base (10) according to claim 1, wherein the transfer unit interface (48) is running parallel to the x-z-plane and adapted for receiving the work piece transfer unit (50) aligned along the x-axis.
3. The machine base (10) according to claim 1, wherein the machine base (10) comprises at least one lateral aligning interface (52) running parallel to the y-z-plane for aligning the machine base (10) with a further machine base (10).
4. The machine base (10) according to claim 1, wherein the machine base (10) comprises at least one front aligning interface (56) running parallel to the x-y-plane for aligning the machine base (10) with a further machine base (10).
5. The machine base (10) according to claim 1, wherein the machine base (10) comprises at least one swiveling device receiving section (58) provided with a swiveling device interface (60) adapted for receiving a swiveling device (62).
6. The machine base (10) according to claim 1, wherein the machine base (10) further comprises: a first work piece holder device receiving section (14.sub.1) provided with a first holder device interface (16.sub.1), a second work piece holder device receiving section (14.sub.2) provided with a second holder device interface (16.sub.2), a primary first machining unit receiving section (20.sub.1) provided with a primary first machining unit interface (22.sub.1), a secondary first machining unit receiving section (20.sub.2) provided with a secondary first machining unit interface (22.sub.2), a primary second machining unit receiving section (26.sub.1) provided with a primary second machining unit interface (28.sub.1), and a secondary second machining unit receiving section (26.sub.2) provided with a secondary second machining unit interface (28.sub.2).
7. A machining system for machining a work piece, comprising: at least one machine base (10) according to claim 1, a work piece holder device (18) connected to the holder device interface (16) and aligned along the z-axis, the work piece holder device (18) being adapted for clamping and aligning a work piece along the z-axis and for moving the work piece along the z-axis, a first machining unit (24) connected to the first machining unit interface (22) and comprising a first tool holder interface (77) movable at least along the x- or y-axis, and a work piece transfer unit (50) connected to the transfer unit interface (48).
8. The machining system according to claim 7, comprising: the first machining unit (24) connected to the first machining unit interface (22), the work piece transfer unit (50) connected to the transfer unit interface (48), the work piece transfer unit (50) being aligned along the x-axis, and a second machining unit (30) connected to the second machining unit interface (28) and comprising a second tool holder interface (79) movable at least along the x-axis or the y-axis.
9. The machining system according to claim 7, further comprising: a first machine base (10.sub.1), a second machine base (10.sub.2), wherein the first machine base (10.sub.1) and the second machine base (10.sub.2) are connected to each other via the lateral aligning interface (52).
10. The machining system according to claim 7, comprising: a third machine base (10.sub.3), and a fourth machine base (10.sub.4), the third machine base (10.sub.3) and the fourth machine base (10.sub.4) connected to each other via the lateral aligning interface (52), the first machine base (10.sub.1) and the third machine base (10.sub.3) connected to each other via the front aligning interface (56), and the second machine base (10.sub.2) and the fourth machine base (10.sub.4) connected to each other via the front aligning interface (56).
11. A machining system for machining a work piece, comprising: the machine base (10) according to claim 6, a first work piece holder device (18.sub.1) connected to the first holder device interface (16.sub.1) and aligned along the z-axis, a second work piece holder device (18.sub.2) connected to the second holder device interface (16.sub.2) and aligned along the z-axis, a primary first machining unit (24.sub.1) connected to the primary first machining unit interface (22.sub.1), a secondary first machining unit (24.sub.2) connected to the secondary first machining unit interface (22.sub.2), a primary second machining unit (30.sub.1) connected to the primary second machining unit interface (28.sub.1), a secondary second machining unit (30.sub.2) connected to the secondary second machining unit interface (28.sub.2), and a work piece transfer unit (50) connected to the transfer unit interface (48), the work piece transfer unit (50) being aligned along the x-axis.
12. The machining system according to claim 11, comprising: a first machine base (10.sub.1), a second machine base (10.sub.2), wherein the first machine base (10.sub.1) and the second machine base (10.sub.2) are connected to each other via the front aligning interface (56).
13. The machining system according to claim 10, further comprising: at least one swiveling device (62) connected to the swiveling device interface (60).
14. The machining system according to claim 7, wherein the work piece holder device (18), the work piece transfer unit (50) or the swiveling device (62) are adapted for receiving a palette (91).
15. A machine base (10) for use in a machining system, the machine base (10) defining an x,y,z-coordinate system (12) and comprising: at least one work piece holder device receiving section (14) provided with a work piece holder device interface (16) comprising aligning means (42); a work piece holder device (18) aligned along a z-axis of the x,y,z-coordinate system (12), the aligning means (42) being adapted for receiving the work piece holder device (18), wherein the work piece holder device (18) comprises a work piece holding section (70) for clamping and aligning a work piece along the z-axis, and wherein the work piece holding section (70) is movably mounted along the z-axis on a support structure (72); at least one first machining unit receiving section (20) provided with a first machining unit interface (22) adapted for receiving a first machining unit (24) comprising a first tool holder interface (77); and at least one second machining unit receiving section (26) provided with a second machining unit interface (28) adapted for receiving a second machining unit (30) comprising a second tool holder interface (79), the first machining unit interface (22) being arranged at a first side of, and at a distance from, the work piece holder device interface (16) and such that the first tool holder interface (77) is movable at least along the x- or y-axis, the second machining unit interface (28) being arranged at a second side of, and at a distance from, the work piece holder device interface (16) and such that the second tool holder interface (79) is movable at least along the x- or y-axis, the first side opposing the second side, and at least one work piece transfer unit receiving section (46) provided with a transfer unit interface (48) adapted for receiving a work piece transfer unit (50), the work piece holder device interface (16) defining an x-z-plane, the x-z-plane running horizontally, the first machining unit interface (22) running parallel to the x-z-plane and adapted for receiving the first machining unit (24), and the second machining unit interface (26) running parallel to the x-z-plane and adapted for receiving the second machining unit (30), and wherein the second machining unit interface (28) is arranged below the holder device interface (16) and facing downwards.
16. A machine base (10) for use in a machining system, the machine base (10) defining an x,y,z-coordinate system (12) and comprising: at least one work piece holder device receiving section (14) provided with a work piece holder device interface (16) comprising aligning means (42); a work piece holder device (18) aligned along a z-axis of the x,y,z-coordinate system (12), the aligning means (42) being adapted for receiving the work piece holder device (18), wherein the work piece holder device (18) comprises a work piece holding section (70) for clamping and aligning a work piece along the z-axis, and wherein the work piece holding section (70) is movably mounted along the z-axis on a support structure (72); at least one first machining unit receiving section (20) provided with a first machining unit interface (22) adapted for receiving a first machining unit (24) comprising a first tool holder interface (77); and at least one second machining unit receiving section (26) provided with a second machining unit interface (28) adapted for receiving a second machining unit (30) comprising a second tool holder interface (79), the first machining unit interface (22) being arranged at a first side of, and at a distance from, the work piece holder device interface (16) and such that the first tool holder interface (77) is movable at least along the x- or y-axis, the second machining unit interface (28) being arranged at a second side of, and at a distance from, the work piece holder device interface (16) and such that the second tool holder interface (79) is movable at least along the x- or y-axis, the first side opposing the second side, and at least one work piece transfer unit receiving section (46) provided with a transfer unit interface (48) adapted for receiving a work piece transfer unit (50), the work piece holder device interface (16) defining an x-z-plane, the x-z-plane running horizontally, the first machining unit interface (22) running parallel to the x-z-plane and adapted for receiving the first machining unit (24), and the second machining unit interface (26) running parallel to the x-z-plane and adapted for receiving the second machining unit (30), and wherein the first machining unit interface (22) is arranged above the holder device interface (16) and facing upwards.
17. A machining system for machining a work piece, comprising: at least one machine base (10) according to claim 1; a work piece holder device (18) connected to the holder device interface (16) and aligned along the z-axis, the work piece holder device (18) being adapted for clamping and aligning a work piece along the z-axis and for moving the work piece along the z-axis; and a work piece transfer unit (50) connected to the transfer unit interface (48).
Description
(1) The present invention is described in detail with reference to the drawings attached wherein
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(28) Reference will now be made in detail to the present exemplary bodies of the disclosure, examples of which are illustrated in the accompanying drawings. Whenever possible, the same or similar reference numbers will be used throughout.
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(30) Moreover, the machine base 10.sub.1 according to the first embodiment comprises a first machining unit receiving section 20 provided with a first machining unit interface 22. The first machining unit interface 22 runs parallel to the x-z-plane and is adapted for receiving a first machining unit 24 (see
(31) Beyond that the machine base 10.sub.1 according to the first embodiment comprises a second machining unit receiving section 26 provided with a second machining unit interface 28 (see also
(32) In the first embodiment the first machining unit interface 22 is located on a first traverse girder 32 while the work piece holder device interface 16 and the second machining unit interface 28 are arranged on a common second traverse girder 34 running parallel to the first traverse girder 32. The first traverse girder 32 and the second traverse girder 34 run between a first side wall 36 and a second side wall 38 of the machine base 10.sub.1. The second traverse girder 34 is separately shown in
(33) The x-z-plane is running horizontally. The first machining unit interface 22 is arranged above the work piece holder device interface 16 and is facing upwards. The second machining unit interface 28 is arranged below the work piece holder device interface 16 and is facing downwards.
(34) Moreover the machine base 10.sub.1 of the first embodiment comprises a base traverse girder 40 running between the first side wall 36 and the second side wall 38 near the ground end of the machine base 10.sub.1.
(35) As the second machining unit interface 28 is facing downwards the work piece holder device interface 16 is facing upwards. As a consequence the first machining unit interface 22 is situated at a first side of and at a distance from the work piece holder device interface 16 and the second machining unit interface 28 is situated at a second side of and at a distance from the work piece holder device interface 16, the first side opposing the second side. Due to the fact that the work piece holder device interface 16 and the second machining unit interface 28 are arranged on the common second traverse girder 34 the distance between the work piece holder device interface 16 and the second machining unit interface 28 is smaller than the distance between the work piece holder device interface 16 and the first machining unit interface 22.
(36) It is also possible to arrange the work piece holder device interface 16 on the first traverse girder 32 facing downwards. The arrangement is chosen depending on the stiffness to be obtained. The machining unit being mounted with the lower stiffness may arranged at a smaller distance to the work piece holder device interface 16 than the machining unit mounted with a higher stiffness, thereby enhancing the accuracy of the machining.
(37) As mentioned above, the work piece holder device interface 16 and the first and second machining unit interfaces 22, 28 are adapted for receiving the work piece holder device 18 aligned along the z-axis and the first and the second machining unit 24, 30. To ensure the alignment along the z-axis the work piece holder device interface 16 and the first and second machining unit interfaces 22,28 are equipped with aligning means 42, in this case with recesses 44 that interact with corresponding protrusions (not shown) of the respective work piece holder device 18 and the first and the second machining unit 24, 30. It is thus only possible to connect the work piece holder device 18 and the first and the second machining unit 30 with the work piece holder device interface 16 and the first and second machining unit interfaces 22, 28.
(38) The machine base 10.sub.1 in accordance with the first embodiment further comprises a work piece transfer unit receiving section 46 provided with a work piece transfer unit interface 48 running parallel to the x-z-plane (see also
(39) The machine base 10.sub.1 of the first embodiment further comprises first lateral aligning interfaces 52.sub.1 and second lateral aligning interfaces 52.sub.2 running parallel to the y-z-plane for aligning the machine base 10.sub.1 with one or more further machine bases 10.sub.1 located laterally of the machine base 10.sub.1. In the first embodiment the first lateral aligning interfaces 52.sub.1 are formed by lateral extensions 54 formed by the first and the second side wall 36, 38 or connected to the first and second side wall 36, 38. The second lateral aligning interfaces 52.sub.2 are formed by a foot 55 of the machine base 10.sub.1.
(40) Beyond that the machine base 10.sub.1 in accordance with the first embodiment comprises at least one front aligning interface 56 running parallel to the x-y-plane for aligning the machine base 10.sub.1 with a further machine base 10.sub.1 located opposite of the machine base 10.sub.1. The machine base 10.sub.1 of the first embodiment comprises two front aligning interfaces 56 formed by the side walls 36, 38.
(41) Furthermore the machine base 10.sub.1 in accordance with the first embodiment comprises at least one swiveling device receiving section 58 provided with a swiveling device interface 60 that is located on the first side wall 36 of the machine base 10.sub.1 and thus running parallel to the y-z-plane. The swiveling device receiving section 58 is adapted for receiving a swiveling device 62 (see
(42) In
(43) The machine base 10.sub.1 of the second embodiment comprises an upper middle wall 64 arranged between the first traverse girder 32 and the second traverse girder 34. Moreover the machine base 10.sub.2 according to the second embodiment comprises a lower middle wall 66 running between the second traverse girder 34 and the base traverse girder 40. The lower middle wall 66 forms a further front aligning interface 56.
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(45) The machining system 68.sub.1 further comprises a primary first machining unit 24.sub.1 connected to the primary first machining unit interface 22.sub.1, the primary first machining unit 24, and a secondary first machining unit 24.sub.2 connected to the secondary first machining unit interface 22.sub.2, the secondary first machining unit 24.sub.2. Moreover the machining system 68.sub.1 comprises a primary second machining unit 30.sub.1 connected to the primary second machining unit interface 28.sub.1, and a secondary second machining unit 30.sub.2 connected to the secondary second machining unit interface 28.sub.2.
(46) Moreover the machining system 68.sub.1 according to the first embodiment comprises a work piece transfer unit 50 connected to the work piece transfer unit interface 48 (see
(47) In
(48) The first machining unit 24 comprises a first tool holder interface 77 in this embodiment formed by a cube shaped body 74 running parallel to the x-y-axis and movable at least along the x or y-axis (see also
(49) With reference to
(50) In order to protect the machining units 24, 30 from chips and other debris produced upon machining of a work piece the machining system 68.sub.1 comprises a number of protective walls 76 mounted on the machine base 10.sub.1 and arranged in front of the respective machining units 24, 30. The protective walls 76 comprise openings which may be traversed by the cube shaped body 74 of the machining units 24, 30. Depending on the design of the machining units 24, 30 the respective tool holder interfaces 77, 79 may be movable along the x-axis, the y-axis and the z-axis of the coordinate system 12. To allow the movement along the x-axis and the y-axis the openings of the protective walls 76 must be sufficiently big, the openings are covered by a shutting unit 78 such as telescopic protections, sheet pockets or similar 80. To provide an adequate protection of the machining units 24, 30 from chips and the like the openings are closed by a sheet pocket 80 movable by the cube shaped body 74 along the x-axis and the y-axis. As the sheet pockets 80 entirely close the openings they cannot be traversed by chips and the like.
(51) In
(52) As particularly evident from
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(56) For the sake of clarity only one of the machine bases 10.sub.2 is shown in
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(58) The machining system 68.sub.5 of the fifth embodiment comprises a swiveling device 62 connected to the swiveling device 62 interface of the second machine base 10b. The swiveling device 62 is separately shown in
(59) The machining system 68.sub.4 according to the fourth and the machining system 68s according to the fifth embodiment may be subdivided into four machining stations 92.sub.1 to 92.sub.4, each of which comprise a work piece holder device 18, a first machining unit 24 and a second machining unit 30. The machining system 68s may be operated in many different modes, some of which are explained in the following.
(60) In a first mode which is schematically shown in
(61) In a second mode which is schematically shown in
(62) In a third mode which is schematically shown in
(63) In a fourth mode which is schematically shown in
(64) The machining system 68.sub.4, 68s of the fourth and fifth embodiment may be operated by many more modes that are combinations and/or modifications of the modes presented above.
(65) As already mentioned the swiveling device 62 is separately shown in
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(67) In
(68) In a first position (see
(69) Depending on the mode the machining system 68.sub.1 is operated the work piece machined in the first machining station 92.sub.1 is not machined any further and the slide 94 moved into a position in which the machined work piece 101.sub.3 can be unloaded from the first clamping section 100.sub.1 and a new raw work piece 101.sub.2 inserted into the second clamping section 100.sub.2.
(70) In case the work piece 101.sub.3 is further machined in the second machining station 92.sub.1 the slide 94 is moved into a position in which a work piece 101.sub.1 machined in the second machining station 92.sub.1 (not shown) can be inserted into the empty second clamping section 100.sub.2. Subsequently the slide 94 is moved into a position in which the work piece 101.sub.3 machined in the first machining station 92.sub.1 can be inserted into the work piece holding section 70 of the second work piece holder device 18.sub.2. In the meantime the work piece 101.sub.1 machined in the second machining station 92.sub.1 is unloaded from the second clamping section 100.sub.2 and a raw work piece 101.sub.2 is inserted into the first clamping section 100.sub.1.
(71) In
(72) In this case the slide 94 can be moved between two positions. In the first position (
REFERENCE LIST
(73) 10 machine base 10.sub.1 machine base according to a first embodiment 10.sub.2 machine base according to a second embodiment 10.sub.3 machine base according to a third embodiment 10a first machine base 10b second machine base 10c third machine base 10d fourth machine base 12 coordinate system 14 work piece holder device receiving section 16 work piece holder device interface 18 work piece holder device 20 first machining unit receiving section 20.sub.1 primary first machining unit receiving section 20.sub.2 secondary first machining unit receiving section 22 first machining unit interface 22.sub.1 primary first machining unit interface 22.sub.2 secondary first machining unit interface 24 first machining unit 24.sub.1 primary first machining unit 24.sub.2 secondary first machining unit 26 second machining unit receiving section 26.sub.1 primary second machining unit receiving section 26.sub.2 secondary second machining unit receiving section 28 second machining unit interface 28.sub.1 primary second machining unit interface 28.sub.2 secondary second machining unit interface 30 second machining unit 30.sub.1 primary second machining unit 30.sub.2 secondary second machining unit 32 first traverse girder 34 second traverse girder 36 first side wall 38 second side wall 40 base traverse girder 42 aligning means 44 recess 46 work piece transfer unit receiving section 48 work piece transfer unit interface 50 work piece transfer unit 50.sub.1 first work piece transfer unit 50.sub.2 second work piece transfer unit 52 lateral aligning interface 54 lateral extension 56 front aligning interface 58 swiveling device receiving section 60 swiveling device interface 62 swiveling device 64 upper middle wall 65 first intermediate wall 66 lower middle wall 67 second intermediate wall 68 machining system 68.sub.1 to 68.sub.5 embodiments of the machining system 70 work piece holding section 72 support structure 74 cube shaped body 76 protective wall 77 first tool holder interface 78 shutting unit 79 second tool holder interface 80 sheet pocket 82 work spindle 84 tool holding device 86 tool changer 88 revolver 90 gripping device 91 work piece 92 machine station 92.sub.1 to 92.sub.4 first to fourth machine station 93 palette 94 slide 95 palette interface 96 sliding track 97 chuck 98 loading and unloading device 99 clamping section of palette 100 clamping section 100.sub.1 first clamping section 100.sub.2 second clamping section 100.sub.3 third clamping section 102 loading device 104 unloading device