Window sash lock configured for screwless snap-in installation onto a meeting rail
12359477 ยท 2025-07-15
Assignee
Inventors
Cpc classification
E05C3/004
FIXED CONSTRUCTIONS
International classification
E05C3/04
FIXED CONSTRUCTIONS
E05C1/10
FIXED CONSTRUCTIONS
Abstract
A sash lock housing enable screwless installation with respect to an opening in a sash window meeting rail, and includes a front, rear, and top walls. The top wall has a flat bottom surface. The rear wall includes first and second cantilevered ends, and a lip with a flat top surface being separated a small distance from the top wall's flat bottom surface that is configured to cause respective engagement with a top surface and a bottom surface of a top wall of the meeting rail, when the sash lock is inserted into the meeting rail opening. Also, the first and second cantilevered portions respectively engage first and second inside surfaces of a side wall of the meeting rail, to maintain the engagement between the top wall of the meeting rail and each of: the lip and the flat bottom surface of the top wall of the housing.
Claims
1. A sash lock, said sash lock configured for screwless installation of a portion thereof with respect to an opening in a meeting rail of a sash window, said sash lock comprising: a housing, said housing comprising: a top wall; at least a portion of said top wall comprising a flat bottom surface; said top wall comprising: a hole; a front wall, said front wall comprising an opening; and a rear wall; a first end of said rear wall comprising: a first cantilevered portion; a second end of said rear wall comprising: a second cantilevered portion; said rear wall comprising: a lip; said lip comprising: a flat top surface being parallel and adjacent to said flat bottom surface of said top wall; a shaft, said shaft rotatably mounted to said hole; a cam, said cam secured to said shaft within said housing cavity, and thereat being pivotable between a retracted position, and an extended position where a portion of said cam protrudes out from said opening in said front wall; wherein said lip and said flat bottom surface of said top wall are spaced apart a distance configured to cause respective engagement with a top surface and a bottom surface of a top wall of the meeting rail; and wherein said first and second cantilevered portions of said rear wall are configured to respectively engage an inside surface of first and second portions of the meeting rail, to maintain said respective engagement between the top wall of the meeting rail and each of: said lip and said flat bottom surface of said top wall of said housing.
2. The sash lock according to claim 1, wherein a first portion of said front wall comprises a first flat engagement surface configured to engage an outside surface of the side wall of the meeting rail, and releasably nest the first portion of the side wall of the meeting rail between said first portion of said front wall and said first cantilevered portion of said rear wall.
3. The sash lock according to claim 2, wherein a second portion of said front wall comprises a second flat engagement surface configured to engage the outside surface of the side wall of the meeting rail, and releasably nest the second portion of the side wall of the meeting rail between said second portion of said front wall and said second cantilevered portion of said rear wall.
4. The sash lock according to claim 3, wherein each of said first cantilevered portion and said second cantilevered portion comprises a barb; said barb comprising: a cam surface, said cam surface configured to cause deflection of each respective said cantilevered portion when said sash lock is being engaged with the meeting rail; and a contact region, said contact region configured for said engagement between each of said first and second cantilevered portions of said rear wall and the inside surface of the first and second portions of the side wall of the meeting rail.
5. The sash lock according to claim 4, wherein said barb comprises a tool removal surface configured to receive a screwdriver blade to deflect one of said first and second cantilevered portions of said rear wall to cause disengagement and removal of said sash lock housing from the meeting rail.
6. The sash lock according to claim 5, wherein said rear wall comprises: a first curved portion and a second curved portion; wherein said first cantilevered portion extends away from said first curved portion towards said front wall; and wherein said second cantilevered portion extends away from said second curved portion towards said front wall.
7. The sash lock according to claim 6, wherein said front wall comprises: one or more holes each configured to receive a fastener to redundantly secure said sash lock to the meeting rail.
8. A sash lock housing, said sash lock housing configured for screwless installation of a portion thereof with respect to an opening in a meeting rail of a sash window, said sash lock housing comprising: a top wall; at least a portion of said top wall comprising a flat bottom surface; a front wall, said front wall comprising an opening; a rear wall, a first end of said rear wall comprising a first cantilevered portion, and a second end of said rear wall comprising a second cantilevered portion; said rear wall comprising: a lip; said lip comprising: a flat top surface being parallel and adjacent to said flat bottom surface of said top wall; wherein said lip and said flat bottom surface of said top wall are spaced apart a distance configured to cause respective engagement with a top surface and a bottom surface of a top wall of the meeting rail; and wherein said first and second cantilevered portions of said rear wall are configured to respectively engage an inside surface of first and second portions of the meeting rail, to maintain said engagement between the top wall of the meeting rail and each of: said lip and said flat bottom surface of said top wall of said housing.
9. The sash lock housing according to claim 8, wherein a first portion of said front wall comprises a first flat engagement surface configured to engage an outside surface of the side wall of the meeting rail, and releasably nest the first portion of the side wall of the meeting rail between said first portion of said front wall and said first cantilevered portion of said rear wall.
10. The sash lock according to claim 9, wherein a second portion of said front wall comprises a second flat engagement surface configured to engage the outside surface of the side wall of the meeting rail, and releasably nest the second portion of the side wall of the meeting rail between said second portion of said front wall and said second cantilevered portion of said rear wall.
11. The sash lock housing according to claim 10, wherein each of said first cantilevered portion and said second cantilevered portion comprises a barb; said barb comprising: a cam surface, said cam surface configured to cause deflection of each respective said cantilevered portion when said sash lock housing is being engaged with the meeting rail; and a contact region, said contact region configured for said engagement between each of said first and second cantilevered portions of said rear wall and the inside surface of the first and second portions of the side wall of the meeting rail.
12. The sash lock housing according to claim 11, wherein said barb comprises a tool removal surface configured to receive a screwdriver blade to deflect one of said first and second cantilevered portions of said rear wall to cause disengagement and removal of said sash lock housing from the meeting rail.
13. The sash lock housing according to claim 12, wherein said rear wall comprises: a first curved portion and a second curved portion; wherein said first cantilevered portion extends away from said first curved portion towards said front wall; and wherein said second cantilevered portion extends away from said second curved portion towards said front wall.
14. The sash lock housing according to claim 13, wherein said front wall comprises: one or more holes each configured to receive a fastener to redundantly secure said sash lock housing to the meeting rail.
15. A method of securing a sash lock housing to a meeting rail of a sash window without using fasteners, said method comprising: forming a first opening in a front surface of a front wall of the meeting rail; forming a second opening in a top surface of a top wall of the meeting rail; forming a housing with a top wall having a flat bottom surface, a front wall with an opening, and a rear wall with a first cantilevered portion at a first end and a second cantilevered portion at a second end and a lip having a flat top surface being parallel and adjacent to the flat bottom surface; forming the lip and the flat bottom surface of the top wall spaced apart a distance; inserting the housing through the first opening in the front wall of the meeting rail and nesting the top wall of the meeting rail between the lip and the flat bottom surface of the top wall of the housing, until the first cantilevered portion and the second cantilevered portion respectively engage an inside surface of first and second portions of the front wall of the meeting rail, thereby securing the sash lock housing to the meeting rail of the sash window.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The description of the various example embodiments is explained in conjunction with the following appended drawings.
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DETAILED DESCRIPTION OF THE INVENTION
(56) As used throughout this specification, the word may is used in a permissive sense (i.e., meaning having the potential to, or being optional), rather than a mandatory sense (i.e., meaning must), as more than one embodiment of the invention may be disclosed herein. Similarly, the words include, including, and includes mean including but not limited to.
(57) The phrases at least one, one or more, and and/or may be open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions at least one of A, B and C, one or more of A, B, and C, and A, B, and/or C herein means all of the following possible combinations: A alone; or B alone; or C alone; or A and B together; or A and C together; or B and C together; or A, B and C together.
(58) Also, the disclosures of all patents, published patent applications, and non-patent literature cited within this document are incorporated herein in their entirety by reference. However, It is noted that the citing of any reference within this disclosure, i.e., any patents, published patent applications, and non-patent literature, is not an admission regarding a determination as to its availability as prior art with respect to the herein disclosed and claimed apparatus/method.
(59) Furthermore, any reference made throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection therewith is included in at least that one particular embodiment. Thus, the appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment. Therefore, the described features, advantages, and characteristics of any particular aspect of an embodiment disclosed herein may be combined in any suitable manner with any of the other embodiments disclosed herein.
(60) Additionally, any approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative or qualitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term such as about is not to be limited to the precise value specified, and may include values that differ from the specified value in accordance with design variations described in the specification, as well as applicable case law. Also, in at least some instances, a numerical difference provided by the approximating language may correspond to the precision of an instrument that may be used for measuring the value. A numerical difference provided by the approximating language may also correspond to a manufacturing tolerance associated with production of the aspect/feature being quantified (see e.g., Ex Parte Ollmar, Appeal No. 2014-006128 (PTAB 2016)). Furthermore, a numerical difference provided by the approximating language may also correspond to an overall tolerance for the aspect/feature that may be derived from variations resulting from a stack up (i.e., the sum) of a multiplicity of such individual tolerances.
(61) Any use of a friction fit (i.e., an interface fit) between two mating parts described herein indicates that the opening (e.g., a hole) is smaller than the part received therein (e.g., a shaft), which may be a slight interference in one embodiment in the range of 0.0001 inches to 0.0003 inches, or an interference of 0.0003 inches to 0.0007 inches in another embodiment, or an interference of 0.0007 inches to 0.0010 inches in yet another embodiment, or a combination of such ranges. Other values for the interference may also be used in different configurations (see e.g., Press Fit Engineering and Design Calculator, available at: www.engineersedge.com/calculators/machine-design/press-fit/press-fit-calculator.htm).
(62) Any described use of a clearance fit indicates that the opening (e.g., a hole) is larger than the part received therein (e.g., a shaft), enabling the two parts to move (e.g. to slide and/or rotate) when assembled, where the gap between the opening and the part may depend upon the size of the part and the type of clearance fiti.e., loose running, free running, easy running, close running, and sliding (e.g., for a 0.1250 inch shaft diameter the opening may be 0.1285 inches for a close running fit, and may be 0.1360 inches for a free running fit; for a 0.5000 inch diameter shaft the opening may be 0.5156 inches for a close running fit and may be 0.5312 inches for a free running fit). Other clearance amounts are used for other clearance types. See Engineering Fit at: https://en.wikipedia.org/wiki/Engineering_fit; and Three General Types of Fit, available at www.mmto.org/dclark/Reports/Encoder % 20Upgrade/fittolerences %20%5BRead-Only % 5D.pdf.
(63) The terms rigid, and flexible, and resilient may be used herein to distinguish characteristics of portions of certain features of the sash lock. Use of the term rigid indicates that the described element is devoid of flexibility such that it does not readily lose its overall shape when force is applied by hand, and in fact it may break if an attempt to bend it is made with sufficient force. Use of the term flexible indicates that the described element is capable of repeated bending such that it may be bent into different shapes and does not retain a general shape, but instead readily deforms when force is applied. Use of the term resilient indicates that the described element has such flexible features and also has a tendency to return to its initial general shape without permanent deformation once a force that causes such flexure is removed. Use of the term semi-rigid indicates that the described element may have some degree of flexibility or resiliency.
(64) Also, the drawings of the apparatus that are presented herein are not necessarily to scale (i.e., a part feature that measures one inch on the printed patent application document may not necessarily be one inch long); however the relative sizes of features shown in the figures are accurately depicted, apart from any distortion due to reproduction processes, as the patent drawings are derived from one or more three-dimensional computer graphics model(s) of the assembled apparatus and its component parts.
(65) It is further noted that any use herein of relative terms such as top, bottom, upper, lower, vertical, and horizontal are merely intended to be descriptive for the reader, and may be based on the depiction of those features within the figures for one particular position of the sash lock, and/or the ordinary orientation of a sash window in a dwelling; therefore such terms are not intended to limit the orientation with which the disclosed sash lock may be utilized.
(66) A sash lock assembly 100 is configured for screwless installation of a portion thereof with respect to an opening in a meeting rail of a sash window.
(67) In accordance with at least one embodiment, the sash lock 100, as seen in
(68) The housing 110 is shown in detail in
(69) The top wall 115 may extend from a first end 111 to a second end 112, and from a first side 113 to a second side 114. A portion of the top wall 115 may be formed to include a substantially flat bottom surface 115BS (see
(70) The front wall 120 of the housing 110 may be formed to protrude away from the top wall 115, and may be generally perpendicular thereto. The front wall 120 may extend down a distance from the top wall 115 to a surface 120P that may be planar, and the front wall may have a generally central portion extend between a first end 121 and a second end 122. The ends 121 and 122 of the front wall 120 may fall just short of the ends 111 and 112 of the top wall, as may be seen in
(71) The rear wall 125 of the housing 110 may have a straight center portion formed to be offset from the front wall (see
(72) Protruding from the rear wall 125 may be a lip 125L that may have a substantially flat top surface 125TS (see
(73) As seen in
(74) The cam 150 is shown in
(75) Installation of the sash lock assembly 100 onto the meeting rail 99 is shown in
(76) As may be understood from
(77) Similarly, left and right side portions of the front wall 99F of the meeting rail 99 (i.e., portions on opposite sides of the opening in the front wall) may be respectively nested between (be engaged by) the first protruding extension 124i of the housing and the contact surface 127Si of the cantilevered portion 127 on one side, and between the second protruding extension 124ii and the contact surface 129Si of the cantilevered portion 129 on the other side (see
(78) As seen in
(79) Note that the housing 110 may be used with many other different sash locks that utilize different cam configurations and/or different shaft/handle member configurations.
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(81) Each of the cantilevered portions 227 and 229 may similarly terminate in a barb. Each barb, as seen in the enlarged view of
(82) While illustrative implementations of one or more embodiments of the disclosed system are provided hereinabove, those skilled in the art and having the benefit of the present disclosure will appreciate that further embodiments may be implemented with various changes within the scope of the disclosed system. Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, assembly sequence, or arrangement or positioning of elements and members of the exemplary embodiments without departing from the spirit of this invention.
(83) Accordingly, the breadth and scope of the present disclosure should not be limited by any of the above-described example embodiments, but should be defined only in accordance with the following claims and their equivalents.