Operating key for stationary and driven tool holders
20250229340 · 2025-07-17
Assignee
Inventors
Cpc classification
B23B31/261
PERFORMING OPERATIONS; TRANSPORTING
B23B2260/078
PERFORMING OPERATIONS; TRANSPORTING
Y10T279/1087
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23B29/046
PERFORMING OPERATIONS; TRANSPORTING
B25B23/0035
PERFORMING OPERATIONS; TRANSPORTING
B23B45/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B31/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a device and method for a tool change in a driven or stationary tool holder using at least one industrial robot. A drive device for clamping and releasing the tool in a tool holding fixture of the tool holder prevents incorrect operation and can be operated manually or by the handling robot and can be actively locked to the tool holder.
Claims
1. A method for a tool change in a driven or stationary tool holder using at least one industrial robot, the method comprising the steps of: (a) inserting a drive and locking device into a tool holder using the at least one industrial robot; (b) locking the drive and locking device to the tool holder by engaging a portion of the drive and locking device with a complementary element in the tool holder; (c) releasing a tool in the tool holder by transmitting torque from the drive and locking device, wherein the torque is applied by the at least one industrial robot to disengage a clamping mechanism within the tool holder; (d) removing the released tool from the tool holder and inserting a replacement tool using the at least one industrial robot; (e) clamping the replacement tool in the tool holder by transmitting torque from the drive and locking device, wherein the torque is applied by the at least one industrial robot to engage the clamping mechanism within the tool holder; and (f) unlocking and removing the drive and locking device from the tool holder using the at least one industrial robot after the replacement tool is secured.
2. The method of claim 1, wherein the engaging portion of the drive and locking device is a torque-transmitting portion.
3. The method of claim 1, wherein the insertion step further comprises aligning a portion of the drive and locking device with a cross-section in the tool holder.
4. The method of claim 1, wherein the at least one industrial robot adjusts the positioning of the drive and locking device based on sensor feedback from the tool holder.
5. The method of claim 1, wherein the industrial robot is configured to provide a controlled insertion force when inserting the drive and locking device into the tool holder.
6. The method of claim 1, wherein the drive and locking device comprises a pin having a torque-transmitting first portion and a second portion configured to lock the drive and locking device to the tool holder.
7. The method of claim 1, wherein the drive and locking device is locked to the tool holder by a form-fitting or friction-locked connection.
8. The method of claim 1, wherein the engagement of the torque-transmitting portion with the complementary element creates tactile feedback detectable by the at least one industrial robot.
9. The method of claim 1, wherein the locking is achieved by a snap connection between a spring ring of the drive and locking device and a depression in the tool holder.
10. The method of claim 1, wherein the clamping mechanism comprises an eccentric clamp arranged within the tool holder.
11. The method of claim 1, wherein the at least one industrial robot monitors torque feedback during the disengagement of the clamping mechanism.
12. The method of claim 1, wherein the at least one industrial robot automatically aligns the replacement tool with the spindle of the tool holder.
13. The method of claim 1, wherein the industrial robot verifies the position of the replacement tool before insertion.
14. The method of claim 1, wherein the replacement tool is pre-positioned in a storage location accessible to the at least one industrial robot.
15. The method of claim 1, wherein the replacement tool is a drill or end mill.
16. The method of claim 1, wherein the torque required to clamp the replacement tool is applied within a predefined torque range.
17. The method of claim 1, wherein the clamping force is monitored by the industrial robot to prevent overloading of the clamping mechanism.
18. The method of claim 1, wherein the unlocking of the drive and locking device is carried out by releasing a snap connection.
19. The method of claim 1, wherein the removal of the drive and locking device generates a tactile feedback signal to the industrial robot.
20. The method of claim 1, further comprising prior to step (a), connecting (z) the drive and locking device to the industrial robot or to the handling device.
21. The method of claim 1, wherein the drive and locking device has a pin, a first portion of the pin being designed for form-fitting torque transmission between the drive and locking device and a tool holder and having first locking means.
22. The method of the preceding claim, wherein a second portion of the pin has second locking means.
23. The method of the preceding claim, the second portion is in the form of a cylinder.
24. An apparatus for performing a tool change in a driven or stationary tool holder using at least one industrial robot, the apparatus comprising: (a) a tool holder configured to receive and secure a tool; (b) a drive and locking device configured to engage with the tool holder, the drive and locking device comprising: a torque-transmitting portion configured to engage with a complementary element in the tool holder; and a locking mechanism configured to secure the drive and locking device to the tool holder; (c) the at least one industrial robot operatively coupled to the drive and locking device, the at least one industrial robot configured to: insert the drive and locking device into the tool holder; apply torque to the drive and locking device to release a tool secured in the tool holder by disengaging a clamping mechanism within the tool holder; remove the released tool from the tool holder and insert a replacement tool into the tool holder; apply torque to the drive and locking device to clamp the replacement tool in the tool holder by engaging the clamping mechanism; and unlock and remove the drive and locking device from the tool holder after securing the replacement tool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In the drawings:
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0046] In the figures, for reasons of clarity, not all reference signs are entered in all figures and views. The same reference signs are used throughout for the same components.
[0047] In order to illustrate the mode of operation of the drive device 17 according to the invention, the bolt 21 and part of the eccentric clamp 19 are shown in some figures. These parts are not part of the operating key 13 or of the drive device 17 according to the invention. The interaction of the drive device 17 according to the invention with the operating device 9 of a tool holder 1 can be illustrated by the representation of the bolt 21 and the eccentric clamp 19. From this it becomes clear, among other things, that the locking means of the drive device 17 according to the invention are only activated when the drive device 17 has entered far enough into the bolt 21 of the tool holder and said tool holder has in turn entered far enough into the eccentric clamp 19. As a result, an activated locking device provides the feedback to the machine operator or an industrial robot that the torque-transmitting form-fitting connections are properly formed [0048] between the drive device 17 and the bolt 21 as well as [0049] between the bolt 21 and the eccentric clamp 19.
[0050] They can then transmit the full torque without being damaged.
[0051] In all embodiments, a hexagon bit or a hexalobular bit is arranged at the lower end of the bolt 21. The eccentric bolt 19 has, on its upper end face in
[0052] The representation of a hexagon socket 11 in the bolt 21 in combination with the operating key 13 according to the invention is used for illustration purposes only. The invention is not limited to the tool holder 1 having a hexagon socket 11 in the bolt 21 and a complementary hexagon bit on the operating key 13.
[0053] In all of the illustrated embodiments, the drive and locking unit 17 according to the invention is represented by a torque wrench 15 (=torque-providing apparatus). Instead of the torque wrench 15, it is also possible to provide a simple lever or a torque-generating wrench that is driven in some other way (mechanically, electrically, pneumatically, hydraulically, etc.). The drive and locking unit 17 according to the invention and the drive-end torque-providing apparatus can also be combined in one assembly.
[0054] In the upper part of
[0055] The first embodiment of a drive device 17 according to the invention shown in
[0056] In the isometric drawings of
[0057] In the region of the first portion 29, first locking means are provided, specifically a first spring ring 33. The spring ring 33 is received in a groove such that, in the relaxed state, said ring projects beyond the surfaces of the hexagon bit of the first portion 29. The groove is also dimensioned such that the spring ring 33 can move radially inward when the hexagon bit is inserted into the hexagon socket 11 of the bolt 21.
[0058] Depressions 35 are formed in the hexagon socket 11 of the bolt 21. Said depressions are positioned such that the spring ring 33 rebounds into the slots 35 in the bolt 21 when the first portion 29 of the drive device 17 has been fully inserted into the hexagon socket 11 of the bolt 21.
[0059] As a result, the machine operator receives a first instance of tactile feedback, and a resilient, but nevertheless rigid connection is created between the hexagon bit of the pin 29 and the hexagon socket 11 of the bolt 21. In other words, the drive device 17 according to the invention snaps resiliently into the hexagon socket 11 of the bolt 21 when the first portion 29 of the pin 27 has fully entered the hexagon socket 11. This makes it possible to transmit axial forces between the drive device 17 according to the invention and the bolt 21 when the drive device 17 is pulled out of the operating device 9 of the tool holder 1. As a result, two forces, namely that of the compression spring 43 and the axial force applied via the operating key 3, act on the bolt 21 when the operating key 13 is pulled out of the operating device 9 of the tool holder 1. These forces have the very reliable effect that the bolt 21 is pulled out of the eccentric clamp 19 and the spindle 7 can rotate freely again. The risk of the bolt 21 remaining unintentionally in the eccentric clamp 19 is significantly reduced. In this embodiment, the first spring ring 33 is the first locking device.
[0060] In the second portion 31 of the pin 27, a second spring ring 37 is formed; in this embodiment said second spring ring is the second locking device.
[0061] This second spring ring 37 is used to lock the operating device 9 according to the invention to a guide plate 39 of the driven tool holder 1. This gives the machine operator a second instance of tactile feedback. Instead of the spring rings 33, 37, other snap connections between the drive device 17 and the tool holder 1 can also be used.
[0062] In the enlarged details of
[0063] These processes are shown in
[0064] In view B, the drive device 17 has already entered a little into the bolt 21 and precisely so far that the first portion 29 of the pin 27 has fully entered the hexagon socket 11 of the bolt 21. In this position, the first spring ring 33 and the slot/depressions 35 in the hexagon socket 11 are at the same level and the first spring ring 33 has entered the depressions 35. The first locking device is active.
[0065] In the position shown in B, the second spring ring 37 of the pin 27 is still above the guide plate 39.
[0066] In the position shown in C, the drive device 17 according to the invention has been moved further downward. The bolt 21 has moved toward the eccentric clamp 19 and the hexagon bit of the bolt 21 has moved into the hexagon socket of the eccentric clamp 19. As a result, torque transmission between the drive device 17 or the torque wrench 15 and the eccentric clamp 19 is possible.
[0067] In this position, the second spring ring 37 is located below the guide plate 39 and thereby locks the drive device 17 in the housing 3 of the driven tool holder 1. In other words, the drive device 17 is rigidly connected to the tool holder 1 and the second locking device is active. As a result, the operating key 13 remains on the tool holder 1, even if the machine operator lets go of the operating key 13.
[0068] Only when the machine operator actively pulls the torque wrench 15 (upward in
[0069] By means of the two locking devices according to the invention (one in the form of the first spring ring 33 in combination with the depression 35 in the bolt 21 and the other due to the second spring ring 37 and the guide plate 39 in the tool holder 1), it is ensured that the machine operator can perform two checkstactile and visualas to whether the operating key 13 has moved fully into the tool holder 1. This is ensured when the second spring ring 37 has disappeared behind the guide plate 39. The full torque for clamping or releasing the eccentric clamp 19 can then be applied without causing damage inside the driven tool holder 1.
[0070] In addition, the operating key 13 is secured against unintentional falling out by means of the (second) lock between the second spring ring 37 and the guide plate 39. This is a considerable advantage in practice. When the operator has released the eccentric clamp 19, they can let go of the operating key 13 in order to remove the tool from the spindle using both hands and replace said tool with another tool. The operator then grasps the operating key 13 according to the invention again, and clamps the eccentric clamp and thus also the tool inserted into the spindle.
[0071] This is also very advantageous for a fully automated tool change because the release of the tool, the change of the tool and the subsequent clamping of the tool can be carried out one after the other by an industrial robot.
[0072] When this process is complete and the eccentric clamp 19 has been subjected to the specified torque, the operator pulls the operating key 13 out of the bolt 21. As a result, the bolt 21 is also actively pulled out of the eccentric clamp 19. When the operating key 13 has been fully pulled out of the bolt 21, it is also ensured at the same time that the bolt 21 is no longer form-fittingly connected to the eccentric clamp 19, so that the machining of a workpiece can be continued with the aid of the driven or fixed tool holder 1. Automatic error detection is also possible, so that (consequential) damage due to an incorrectly performed tool change is almost eliminated.
[0073] In
[0074] In the upper right part of
[0075] A sleeve 45 is screwed to the second part 27.2. The sleeve 45 is usually produced as a separate component in order to ensure easy mounting or simplify the mounting of the drive device 17. It is irrelevant for the function whether the part 27.2 and the sleeve 45 are made in one piece or in multiple parts.
[0076] A housing 57 is shown in the left-hand part of
[0077] In the first part 27.1 of the pin 27, a first radial bore 47 and, offset therefrom, a second radial bore 49 are provided. The two radial bores 47 and 49 are interconnected by an axial bore 51.
[0078] The first radial bore 47 is located in the region of the first portion 29 of the pin 27, while the second radial bore 49 is located in the region of the second portion 31.
[0079] As can be seen from the left-hand part of
[0080] The length of the radial bores 47 and 49 and the diameter of the first balls 53 are matched to one another such that, either in the region of the first radial bore 47 or in the region of the second radial bore 49, the outer balls 53 project slightly beyond the diameter of the pin 27.
[0081] In
[0082] When the pin 27 is slid relative to the housing 57 (downward in
[0083] This case occurs when the hexagon bit of the first portion 29 has moved into the hexagon socket 11 of the bolt 21 and the first radial bore 49 is located at the level of the depression 35 in the hexagon socket 11 of the bolt 21. When the balls 53 project beyond the end of the first radial bore 47, a form-fitting lock is produced between the hexagon bit in the region of the first portion 29 of the pin 27 and the hexagon socket 11 of the bolt 21. In other words, in this position of the housing 57 relative to the pin 27, it is not possible to pull the pin 27 out of the bolt 21.
[0084] An embodiment of a switchable coupling in the drive device 17 is described below. The first part 27.1 of the pin and the second part 27.2 of the pin are not interconnected for conjoint rotation in the position shown in
[0085] According to the invention, a switchable coupling is provided between the first part 27.1 and the second part 27.2, which coupling engages when the pin 27 is moved sufficiently deeply into the hexagon socket 11 of the bolt 21 and said bolt in turn is moved sufficiently deeply into the hexagon socket of the eccentric clamp 19.
[0086] The function of a switchable coupling between the first part 27.1 and the second part 27.2 of the pin 27 is exemplified in the second embodiment with the aid of one or more circumferentially distributed (preferably dome-shaped) depressions 59 in the first part 27.1 of the pin 27 and transverse bores 61 in the second part 27.2 of the pin 27. Other switchable couplings (e.g., claw couplings, toothed couplings) can also be integrated into the drive device 17.
[0087] The guide bore 60 has a region 65 having a widened diameter. In the housing 57, the balls 63 can move outward in the region 65 due to the larger outer diameter. The outer diameter of the region 65 tapers at the end via the run-on bevel 67 down to the diameter of the guide bore 60. This run-on bevel 67 and the guide bore 60 ensure that the balls 63 are pressed into the depressions 59 when the pin 27 has moved far enough relative to the housing 57 (downward in
[0088] For the balls 63, the second part of the pin 27.2 forms a type of cage, formed by the transverse bore(s) 61. As a result, the balls 63 can move substantially only radially in accordance with the course of the transverse bore 61 relative to the pin 27.2.
[0089] The transverse bores 61, the depressions 59, the balls 63, the region 65 and the adjoining run-on bevel 67 together form a switchable coupling. In
[0090] In
[0091] In the position labeled A, the operating device 9 is still above the bolt 21. The bolt 21 is not in engagement with the eccentric clamp 19.
[0092] A section along the line F-F through the coupling is shown below view A. Since the transverse bores 61 are relatively short, they have not been provided with reference signs in the section F-F.
[0093] In view B, the first portion 29 of the operating device 9 has moved into the hexagon socket of the bolt 21. The housing 57 now abuts the guide plate 39. A relative movement between the pin 27 and the housing 57 of the operating device 9 has not yet taken place. As a result, the balls 53 in the upper radial bore 49 are still located in part in the recess 58 in the housing 57. The recess 58 can be clearly seen in the enlarged detail under views B and C of
[0094] In view C, the pin 27 is pushed into the housing 57 by pressure on the torque wrench 15, since the housing 57 is supported on the stationary guide plate 39.
[0095] Now looking at view C, and in particular the enlarged highlighted detail, this shows that the pin 27 has moved downward relative to the housing 57, such that the balls 53 in the second radial bore 49 had to leave the recess 58 and were pressed into the second radial bore 49. As a result, the peg 55 has moved downward in
[0096] In view C, the bolt 21 has not yet entered the eccentric clamp 19. This situation is shown in view D in
[0097] If the pin 27 is slid further relative to the housing 57 (downward in
[0098] This connection for conjoint rotation is only active when not only the torque-transmitting portion 29 of the pin 27 has fully entered the hexagon socket of the bolt 21, but also when the hexagon bit or hexalobular bit of the bolt 21 has fully entered the hexagon socket or the hexalobular socket of the eccentric clamp 19. The coupling according to the invention ensures that torques can only be transmitted by the torque wrench 15, via the drive device 17 according to the invention and the bolt 21, to the eccentric clamp when all the form-fitting elements are fully engaged and thus the contact surfaces intended for torque transmission (hexagon bit/hexagon socket between the bolt 21 and the eccentric clamp 19 as well as between the pin 29 and the bolt 21) are actually available. Overloading these contact surfaces and resulting damage to the tool holder are thus eliminated.
[0099] If, after clamping a tool, the drive device 17 according to the invention is pulled out of the tool holder 1 (upward in
[0100] If a simple hexagon bit wrench is used to clamp or release the eccentric clamp 19, then there is always the risk that the operator does not press the wrench down far enough, meaning that, firstly, the contact surface between the pin 29 and the hexagon socket of the bolt 21 is not fully available and, what is worse, the contact surface between the hexagon bit of the bolt 21 and the hexagon socket of the eccentric clamp 19 is not large enough.
[0101] If the torque required for clamping a tool is transmitted in such an intermediate position, severe damage can occur by the hexalobular socket or hexagon socket deforming in the eccentric clamp 9 and/or by the bolt 21 being damaged. Both of these lead to failure of the tool holder and require costly repair of same. With the aid of the drive device 17 according to the invention or the operating key 13 according to the invention, this is more possible because, firstly, locking takes place between the pin 29 and the bolt 21 and, secondly, torque transmission between the torque wrench 15 and the eccentric clamp 19 is only possible when the form fit between the torque-transmitting portion 29 of the pin 27, the bolt 21 and the eccentric clamp 19 is fully provided.
[0102] A further embodiment of a drive device 17 according to the invention is shown in
[0103] New compared with the second embodiment is a second locking device, which results in the drive device 17 being form-fittingly locked on the housing 3 of the driven tool holder 1.
[0104] For this purpose, a plurality of U-shaped channels for balls 73 are formed in the pin 27. The channels each consist of two short transverse bores 71 and a longitudinal bore 69 connecting these bores 71. In the left-hand part of
[0105] In the housing 57, a free space 75 interacting with the balls 73 is formed having a guide bevel 77 (see also
[0106] The mode of operation of this second locking device is clear from the various representations A to E in
[0107] If now, as shown in E, the second portion 31 of the pin 27 has moved so far relative to the housing 57 (downward in
[0108] The first locking device and the second locking device are designed such that they are activated one after the other and, when the second locking device is locked, the machine operator receives visual and tactile feedback that the drive device 17 or the operating key 13 has been correctly and fully inserted into the operating device 9 of the tool holder 1.
[0109] A locking-clamping mechanism is necessary so that the drive device 17 remains in the locked position. One possible embodiment of the locking-clamping mechanism is shown in FIG. A to E and in the section along the line G-G belonging to E. A recess 111 is provided in the inner diameter of the sleeve 45. In the housing 57, a spring-loaded ball 113 is arranged in a blind hole 115. The spring 113 presses the ball 113 against the inner diameter of the sleeve 45. When the drive device 17 has reached the locked position, the ball 113 and the recess 111 are at the same level (see representation E in
[0110] In
[0111] In this fourth embodiment, two locking devices and a locking-clamping mechanism are integrated. The first locking device, which locks the first portion 29 of the pin 27 to the bolt 21 of a tool holder 1, corresponds to the locking described above with reference to the second and third embodiments.
[0112] The second locking device, which couples the drive device 17 to the housing 3 of the tool holder 1, more precisely to the guide plate 39 of the tool holder 1, uses at least two expanding jaws 79 to lock the drive device 17 to the housing 3 of the driven tool holder 1. The locking-clamping mechanism can also be combined with other first and second locking devices.
[0113] In
[0114] As can be seen from the sectional representation of the pin 27 and the housing 57 of the fourth embodiment in
[0115] The inner contour of the expanding jaws 79 corresponds to the outer contour of the pin 27. In particular, an inner diameter of the expanding jaws 79 is matched to the diameter of the cylindrical portion 85. At the upper end in
[0116] Overall, the length of the expanding jaws 79 is smaller than the distance between the first collar 83 and the second collar 89, such that the expanding jaws 79 can move in the axial direction relative to the pin 27.
[0117] A longitudinal section through this fourth embodiment is shown in the upper left-hand part of
[0118] If the pin 27 is now moved downward relative to the housing 57 in
[0119] This sequence is shown in
[0120] In the position shown in E, the run-on bevel 87 has pressed the expanding jaws radially outward such that the ribs 81 of the expanding jaws 79 engage behind the guide plate 39 of the tool holder 1 and the lock is thus established.
[0121] In the fourth embodiment according to
[0122] At the top right in
[0123] As the longitudinal section in the left-hand part of
[0124] The locking ball 101 is pressed into the recess 103 by a sliding coupling 105, which extends axially slidably on the sleeve 97. In
[0125] In
[0126] In
[0127] In representation D, the transverse bores 99 and the recess 103 in the housing 57 are not yet aligned, and so it is not possible to slide the sliding coupling 105 downward relative to the sleeve 97 and to move the locking ball 101 radially inward toward the housing 57.
[0128] In representation E, the transverse bores 99 and the recess 103 are aligned such that it is now possible to move the sliding coupling 105 downward relative to the sleeve 97 and in this way to press the locking ball 101 into the depression 103. As a result, the sleeve 97 and, together therewith, the pin 27 are locked relative to the housing 57. This means that despite the compression spring 109 between the pin 27 and the housing 57, the pin 27 does not change its position (clamping position). This happens only when the sliding coupling 105 is moved upward relative to the sleeve 97, as shown in representation F in