CLOSET CARRIER ASSEMBLIES HAVING MULTIPLE ORIENTATIONS AND A CROSS BRACE HANDLE
20250230645 ยท 2025-07-17
Assignee
Inventors
- Trent Killian (Bostic, NC, US)
- Gary Hodge (Rutherfordton, NC, US)
- Robert DiPlacido (Erie, PA, US)
- Tyler Van Devon Herfel (Forest City, NC, US)
Cpc classification
International classification
Abstract
A closet carrier assembly for a wall-mounted toilet includes a frame assembly having a pair of spaced apart opposing frames. Each frame includes a front leg, a rear leg, and an arm connecting the front and rear legs. A cross brace extends between the frames for providing structural support. A nipple connector forms an outlet and an inlet for coupling to a waste pipe of the wall mounted toilet. The nipple connector is secured to the front legs of the frames. A waste pipe chase conduit couples to the outlet of the nipple connector. The waste pipe chase includes a conduit outlet portion extending between the legs of one of the opposing frames, and a threaded stub on the waste pipe chase conduit. A hanger bracket extends between one of the frames and the threaded stub for supporting the waste pipe chase conduit.
Claims
1. A closet carrier assembly for a wall-mounted toilet comprising: a frame assembly including: a pair of spaced apart opposing frames, each frame comprising a front leg, a rear leg, and an arm connecting the front and rear legs; and a cross brace extending between the frames for providing structural support; a nipple connector forming an outlet and an inlet for coupling to a waste pipe of the wall mounted toilet, the nipple connector secured to the front legs of the frames; a waste pipe chase conduit coupled to the outlet of the nipple connector, the waste pipe chase including: a conduit outlet portion extending between the legs of one of the opposing frames; and a threaded stub on the waste pipe chase conduit; and a hanger bracket extending between one of the frames and the threaded stub for supporting the waste pipe chase conduit.
2. A closet carrier assembly as recited in claim 1, wherein: the frames are identical: each frame includes at least two threaded bracket mounting bosses; and the hanger bracket forms a plurality of frame mounting holes.
3. A closet carrier assembly as recited in claim 1, further comprising a second threaded stub on the waste pipe chase conduit that opposes the threaded stub so that the conduit outlet portion can be oriented and still supported by the hanger bracket mounted to the second threaded stub and an other of the opposing frames.
4. A closet carrier assembly as recited in claim 1, wherein the cross brace is shaped to match a profile of the frames and forms a pathway for passage of a vertical vent pipe connected to the waste pipe chase conduit.
5. A closet carrier assembly as recited in claim 4, wherein a shape of the pathway is semi-circular, sized to match the vertical vent pipe, and forms slots, and further comprising a flexible plastic cable tie in the slots for securing the vertical vent pipe to the cross brace.
6. A closet carrier assembly as recited in claim 5, wherein the cross brace includes a top handle portion forming a hand passage so that the top handle portion serves as a handle for carrying the closet carrier assembly.
7. A closet carrier assembly as recited in claim 1, wherein the nipple connector includes an outer flange with two throughbores for mounting to the frame assembly.
8. A closet carrier assembly as recited in claim 7, wherein the outer flange defines a central inlet opening surrounded by a forward ridge and a neck extends backward from the central inlet opening, the neck having a first threaded portion for threading to the waste pipe.
9. A closet carrier assembly as recited in claim 1, wherein the waste pipe includes an enlarged end forming a hollow around outer threads that couple to the first threaded portion so that the forward ridge is within the hollow.
10. A closet carrier assembly for a wall-mounted toilet assembly, the closet carrier assembly comprising: a nipple connector defining: an inlet configured to couple to a waste pipe of the wall-mounted toilet; and an outlet in fluid communication with the inlet; a waste pipe chase conduit having: a first portion configured to couple to the outlet of the nipple connector; and a second portion in fluid with the first portion and extending at an angle from the first portion; and a frame assembly including: a first frame; a second frame spaced apart from the first frame, wherein each frame comprises: a proximal post configured to couple to the nipple connector and terminating in a proximal foot configured stand on floor on a proximal side of the second portion of the waste pipe chase conduit; a distal post terminating in a distal foot configured to stand on floor on a distal side of the second portion of the waste pipe chase conduit; and a top portion connecting the proximal and distal posts.
11. A closet carrier assembly as recited in claim 10, further comprising a cross brace extending between the top portions for providing structural support, wherein the cross brace forms a pathway for passage of a vertical vent pipe connected to the waste pipe chase conduit.
12. A closet carrier assembly as recited in claim 11, wherein: a shape of the pathway is semi-circular, sized to match the vertical vent pipe; the cross brace includes a top handle portion forming a hand passage so that the top handle portion serves as a handle for carrying the closet carrier assembly; and the nipple connector includes an outer flange with two throughbores for mounting to the proximal posts.
13. A closet carrier assembly as recited in claim 10, wherein the waste pipe chase conduit includes: a right-orientation threaded stub; a right-hand orientation coupling and a left-orientation threaded stub opposing the right-orientation threaded stub, and further comprising a hanger bracket extending between one of the frames and one of the threaded stubs for supporting the waste pipe chase conduit depending upon an orientation of the waste pipe chase conduit.
14. A closet carrier assembly as recited in claim 13, wherein the waste pipe chase conduit includes: a right-hand orientation coupling for connecting to a vertical vent pipe; a left-hand orientation coupling for connecting to the vertical vent pipe; and a cap for closing either of the right-hand and left-hand orientation couplings.
15. A closet carrier assembly as recited in claim 13, wherein: the frames are identical: each frame includes at least two threaded bracket mounting bosses; and the hanger bracket forms a plurality of frame mounting holes.
16. A closet carrier assembly for a wall-mounted toilet assembly, the closet carrier assembly comprising: a waste pipe chase conduit having: a first portion forming an inlet; a second portion forming an outlet in fluid with the first portion and extending at an angle from the first portion; a first-orientation threaded stub on the second portion; and a second-orientation threaded stub opposing the first-orientation threaded stub on the second portion; a first frame including: a first proximal post; a first distal post; and a first top portion connecting the first proximal and distal posts, wherein the first proximal and distal posts and the first top portion form a first opening for the second portion of the waste pipe chase conduit; a second frame including: a second proximal post; a second distal post; and a second top portion connecting the second proximal and distal posts, wherein the second proximal and distal posts and the second top portion form a second opening for the second portion of the waste pipe chase conduit; and a hanger bracket selectively extending between: the first frame and the first-orientation threaded stub for supporting the waste pipe chase conduit in a first-orientation wherein the second portion of the waste pipe chase conduit extends through the first opening; or the second frame and the second-orientation threaded stub for supporting the waste pipe chase conduit in a second-orientation wherein the second portion of the waste pipe chase conduit extends through the second opening.
17. A closet carrier assembly as recited in claim 16, wherein: the frames are identical: each frame includes at least two threaded bracket mounting bosses; and the hanger bracket forms a plurality of frame mounting holes.
18. A closet carrier assembly as recited in claim 16, further comprising a nipple connector defining: a nipple inlet configured to couple to a waste pipe of the wall-mounted toilet; and a nipple outlet in fluid communication with the nipple inlet and configured to couple to the inlet of the first portion of the waste pipe chase conduit.
19. A closet carrier assembly as recited in claim 16, further comprising a cross brace extending between the first and second top portions for providing structural support, wherein the cross brace is forms a pathway for passage of a vertical vent pipe connected to the waste pipe chase conduit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] So that those having ordinary skill in the art to which the disclosed technology appertains will more readily understand how to make and use the same, reference may be had to the following drawings.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0053] The subject technology overcomes many of the prior art problems associated with closet carriers for wall-mounted toilets. The advantages, and other features of the technology disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain preferred embodiments taken in conjunction with the drawings which set forth representative embodiments of the present technology and wherein like reference numerals identify similar structural elements. Directional indications such as front, back, upward, downward, right, left and the like are used with respect to the figures and not meant in a limiting manner.
[0054] Referring now to
[0055] Now referring additionally to
[0056] Still referring to
[0057] The bottom and intermediate chords 156, 158 and the posts 150, 152 form an oval 160 that encircles the second portion 134 of the waste pipe chase conduit 130. As shown, the oval 160 also encircles a portion of the first elbow portion 132. The top and intermediate chords 154, 156 form another opening 162 that serves as a convenient lift point or handle to facilitate carrying and installation. Each proximal leg 150 is configured to couple to a distal end 128 of the respective rods 120.
[0058] As shown in
[0059] Referring now particularly to
[0060] Preferably, the frames are fabricated from plastic but may also be metal or other materials. Plastic fabrication allows for over-molding metal inserts 168, for example, in the threaded location bores 164. By utilizing plastic in the solid design with the flange and web construction, the frames are much lighter in weight than traditional metal legs but just as strong, durable and reliable. Each frame has two anchor points on the floor to provide stability. As a result, the closet carrier assembly is much lighter, easier to carry, as well as faster to position and install. In one embodiment, the closet carrier assembly can be carried by a single person, support 500 pounds, and be much more material and cost efficient to manufacture. It is envisioned that all or any combination of the components may be plastic and the like non-metal materials. Typically, the hardware such as rods, nuts and bolts might be metal.
[0061] Referring now to
[0062] Some similar elements to those described in connection with above-described embodiments are indicated with the like reference numbers. For example, the closet carrier assembly 200 includes a face plate 210 coupled to a frame assembly 240. Four threaded rods 220 are supported by and extend from the frame assembly 240. The face plate 210 also couples to a waste pipe chase conduit 230 that extends through the frame assembly 240.
[0063] The face plate 210 includes a nipple 211 extending forward from the inlet 212. The nipple 211 is configured to couple to a waste pipe of the wall-mounted toilet. The face plate 210 couples directly to the frame assembly 240 via holes 213. The face plate 210 forms four holes 216 for receiving the rods 220 as well as four slots 215 to adjust the height of the waste pipe chase conduit 230 as best seen in
[0064] Still referring to
[0065] To help stabilize the frames 242, the frame assembly 240 includes two optional braces 270 extending between the top chords 254 of the frames 242. Preferably, the braces 270 are securely attached to the frames 242 with fasteners (not shown). The braces 270 may also be plastic or steel and fix into slots formed in the frames 242.
[0066] The first and second frames 242 are again interchangeable with the proximal and distal posts 250, 252 being identically shaped. Each post 250, 252 forms two inner slots 282 for allowing adjustment to a height of the waste pipe chase conduit 230. Each post also forms two outer slots 284 for receiving the rods 220 for allowing adjustment to a height of the wall-mounted toilet. Markings 276 on the posts 250, 252 provide a visual indication of the toilet height. As can be seen by having symmetry of the frame assembly 240, a wall-mounted toilet may be hung on the front and back side of the frame assembly 240 by utilizing a second face plate and a waste pipe chase conduit so configured.
[0067] To adjust the waste line height, the closet carrier assembly 200 is largely assembled with fixing screws 278 (only one shown in
[0068] Similarly to adjust the toilet height, the closet carrier assembly 200 is largely assembled with the rods 220 passing through the post outer slots 284 and face plate holes 216 but without fixing the rods 220 in place until the rods 220 are at the proper height as indicated by the markings 276 or other measurement. The slots 284 allow ample vertical movement. Once the rods 220 for the toilet are at the proper height, the nuts 227 are tightened against the frames 242 to hold the rods 220 in place. The distal ends 228 may thread into the holes 216 or be secured thereto with another nut (not shown).
[0069] Referring now to
[0070] Some similar elements to those described in connection with above-described embodiments are indicated with the like reference numbers. For example, the closet carrier assembly 300 includes a face plate 310 coupled to a frame assembly 340. Four threaded rods 320 are supported by and extend from the frame assembly 340. The face plate 310 also couples to a waste pipe chase conduit 330 that extends through the frame assembly 340. As can be seen the closet carrier assembly 300 is configured to hold two opposing wall-mounted toilets (not shown). The following description is directed to a single side of the closet carrier assembly 300 for brevity.
[0071] The face plate 310 includes a nipple 317 forming the inlet 312. The face plate 310 and nipple 317 are plastic molded together as a single component. The nipple 317 is configured to couple to a collar 319 that connects to a waste pipe of the wall-mounted toilet. The face plate 310 includes an outer frame 318 to increase the structural strength.
[0072] To help stabilize the frames 342, the frame assembly 340 includes two optional plates 390 extending parallel to and behind the face plate 310. Each plate 390 mounts between the posts 350 of the frames 342. Preferably, the plates 390 are securely attached to the frames 342 with fasteners 351 and made of plastic or steel. One or no plates 290 may be used.
[0073] The two frames 342 are again interchangeable with all four posts 350 being identically shaped. Each post 350 also forms rod slots 384 for receiving the rods 320 for allowing adjustment to a height of the wall-mounted toilet. Each post 350 also forms slots 392 for allowing adjustment to a height of the waste pipe chase conduit 330 by variably mounting the plates 390. The slots 392 are not adjacent the face plate 310 but rather on a side 394. The markings 376 are also on the side 394 to provide a visual indication of the position. As illustrated by the second faceplate 310 and additional rods 320, a second wall-mounted toilet may be hung on the back side of the frame assembly 340. To adjust the waste line height and the toilet height, the slots 384, 392 of the closet carrier assembly 300 are similarly utilized as noted above.
[0074] Referring now to
[0075] Some similar elements to those described in connection with above-described embodiments are indicated with the like reference numbers. For example, the closet carrier assembly 400 includes a frame assembly 440 having two opposing frames 442. As is illustrated in
[0076] As best seen in
[0077] Referring to
[0078] Referring to
[0079] As best seen in the cross-sectional views of
[0080] Referring now to
[0081] Referring now to
[0082] Referring again to
[0083] The waste pipe conduit 430 also includes stubs 435a, 435b with internal threads so that the hanger bracket 490 can be coupled thereto using the conduit mounting hold 496 of the hanger bracket 490. Preferably, the bracket mounting boss 449 includes multiple mounting points so that as the diameter and position of the waste pipe conduit changes, one of the mounting points will align with one of the frame mounting holes for easy alignment and fastening.
[0084] As best seen in
[0085] As would be appreciated by those of ordinary skill in the art based upon review of the subject disclosure, the waste pipe chase conduit may vary to allow connecting a very long line of wall-mounted toilets. Thus, it may be necessary to adjust various heights to create proper flow as well as toilet heights for not just typical users but the very young and very old. Further, by creating structurally strong features, the components can be manufactured from plastic as opposed to metal to beneficially reduce the weight for easier carrying and installation by a single person. Additionally, the various slots and passages can be utilized to provide ample easy adjustments.
[0086] It will be appreciated by those of ordinary skill in the pertinent art that the functions of several elements may, in alternative embodiments, be carried out by fewer elements, or a single element. Similarly, in some embodiments, any functional element may perform fewer, or different, operations than those described with respect to the illustrated embodiment. Also, functional elements (e.g., connections, plates, conduits, flanges, ribs, webs, bolts, threads, rods and the like) shown as distinct for purposes of illustration may be incorporated within other functional elements in a particular implementation. Still further, various aspects of the different embodiments may be mixed and matched to other embodiments. Further, although the subject technology has been described with respect to the field of closet carriers for toilets, it is envisioned that the subject technology would be equally applicable to other fields and applications such as on urinals and other plumbing applications.
[0087] All patents, patent applications and other references disclosed herein are hereby expressly incorporated in their entireties by reference. While the subject technology has been described with respect to preferred embodiments, those skilled in the art will readily appreciate that various changes and/or modifications can be made to the subject technology without departing from the spirit or scope of the invention as defined by the appended claims. For example, each claim may depend from any or all claims in a multiple dependent manner even though such has not been originally claimed.