ELECTRIC OUTBOARD MOTOR FOR WATERCRAFT
20250229876 ยท 2025-07-17
Inventors
- Xin Ping Daniel HE (Singapore, SG)
- Jian-Cheng LEW (Singapore, SG)
- Chong Yeow Alvin YEOH (Singapore, SG)
- Wei Chen (Singapore, SG)
- Yutao ZOU (Singapore, SG)
- Rodney Christopher KLEINSCHMIDT (Singapore, SG)
Cpc classification
B63B79/40
PERFORMING OPERATIONS; TRANSPORTING
B63H20/14
PERFORMING OPERATIONS; TRANSPORTING
B63B49/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B79/40
PERFORMING OPERATIONS; TRANSPORTING
B63H20/14
PERFORMING OPERATIONS; TRANSPORTING
B63B49/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric outboard motor (eOBM) is provided. Among other components, the eOBM includes a transom mount and a propulsion module. The transom mount is configured to mount the eOBM to a transom of a boat. The propulsion module is coupled to the transom mount and includes both a motor and an electronic speed control. Both the motor and the electronic speed control are thermally coupled to a casing of the propulsion module and the propulsion module is configured in operation to be submerged in water such that the ambient temperature of the water provides heat dissipation for both the motor and the electronic speed control
Claims
1. An electric outboard motor (eOBM) comprising: a transom mount configured to mount the eOBM to a transom of a boat; and a propulsion module coupled to the transom mount, the propulsion module comprising both a motor and an electronic speed control, wherein both the motor and the electronic speed control are thermally coupled to a casing of the propulsion module, and wherein the propulsion module is configured in operation to be submerged in water such that the ambient temperature of the water provides heat dissipation for both the motor and the electronic speed control.
2. The eOBM in accordance with claim 1, further comprising a gearbox coupling a motor shaft of the motor to a propellor shaft.
3. The eOBM in accordance with claim 2, wherein the gearbox comprises a self-lubricating planetary gearbox.
4. The eOBM in accordance with claim 1, wherein the electronic speed control comprises a multi-layered electronic speed control.
5. The eOBM in accordance with claim 1, wherein the casing of the propulsion module comprises at least one anti-galvanic corrosion zinc anode.
6. The eOBM in accordance with claim 1, further comprising an anti-grounding skeg coupled to the propulsion module.
7. The eOBM in accordance with claim 1, further comprising a stem structure coupled to the propulsion module, wherein the stem structure comprises a friction clamp and a dovetail configured to securely engage with a mounting dovetail of the transom mount for mounting the eOBM to the transom of the boat.
8. The eOBM in accordance with claim 7, wherein the mounting dovetail is configured to rotate up to sixty-five degrees to facilitate mounting and removal of the eOBM to the transom of the boat.
9. The eOBM in accordance with claim 7, wherein the transom mount further comprises a latch configured to prevent accidental release of the stem structure from the transom mount.
10. The eOBM in accordance claim 7, further comprising an anti-ventilation plate coupled to the stem structure and located above a propellor coupled to the propulsion module, wherein the anti-ventilation plate is configured to prevent ventilation and cavitation of the propeller under various operating conditions.
11. The eOBM in accordance with claim 10, wherein the anti-ventilation plate comprises downturned aft corners configured to maximize a high-pressure area around the propeller and a hydrofoil profile configured to increase lift generated by the anti-ventilation plate.
12. The eOBM in accordance with claim 10, wherein the anti-ventilation plate comprises a downward tapered centerline end configured to provide a handhold for handling the eOBM when installing and/or removing the eOBM.
13. The eOBM in accordance with claim 10, further comprising an anti-spray plate coupled to the stem structure and the anti-ventilation plate, wherein the anti-spray plate is configured to suppress water spray due to upward flow of water around the stem structure.
14. The eOBM in accordance with claim 1, further comprising a foldable tiller comprising a first joint configured to enable the foldable tiller to be folded upwards and locked at ninety degrees and a second joint configured to enable the foldable tiller to be folded over itself.
15. The eOBM in accordance with claim 14, further comprising a throttle mechanically coupled to the foldable tiller and electrically coupled to the electronic speed control.
16. The eOBM in accordance with claim 14, wherein the tiller includes a kill switch configured to control operation of the eOBM.
17. The eOBM in accordance with claim 1, further comprising a trip computer comprising a processor, a memory and a GPS component, wherein the trip computer is coupled to the electronic speed control.
18. The eOBM in accordance with claim 17, further comprising a display coupled to trip computer and configured to present eOBM operational information to a user.
19. The eOBM in accordance with claim 1, further comprising a battery and electrical connectors, wherein the electrical connectors couple the battery to the motor and the electronic speed control of the propulsion module.
20. The eOBM in accordance with claim 1, further comprising a remote throttle for coupling to the propulsion module for remote control thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views and which together with the detailed description below are incorporated in and form part of the specification, serve to illustrate various embodiments and to explain various principles and advantages in accordance with a present embodiment.
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[0026]
[0027] And
[0028] Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been depicted to scale. In addition, same reference numerals in different figures represent the same feature or element.
DETAILED DESCRIPTION
[0029] The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background of the invention or the following detailed description. It is the intent of the present embodiments to present an electric outboard motor (eOBM) that has enough power to push a boat against current and waves, yet is compact and light enough to be removed by one person from the boat when not in use. The eOBM uses batteries and components specifically designed and tested for a saline marine environment. In accordance with present embodiments, the motor and the electronic speed controller (ESC) of the eOBM are located in the water with no internal liquid cooling required, resulting in a watertight system which is fully cooled by external seawater. Thus, the eOBM in accordance with the present embodiments is fully emissions-free and advantageously produces low noise and vibration, which is important when operating in many natural water habitats. In addition, the eOBM in accordance with the present embodiments can advantageously be adapted to be mounted under a boat as a drive pod or integrated with a lifting foil as a foil-drive, providing a wide variety of optional uses.
[0030] The eOBM in accordance with the present embodiments has a tiller that can be used to push the motor up from inside the boat, making it safer and less awkward for a user. In the event the motor needs to be raised quickly, the tiller can be folded to ensure the complete raising of the motor without obstruction from the boat deck. The power connector of the eOBM in accordance with the present embodiments is designed to be a composite power-data harness which protects the data wires and terminates the wires in one multi-purpose connector, housing both the power and data pins and sockets. The connector housing is designed to be water-resistant to ensure that no seawater can enter the connectors during use.
[0031] The eOBM in accordance with the present embodiments includes a throttle with a safety button that prevents the throttle from being twisted in the astern direction, unless the button is pressed, to ensure that driving astern is a conscious action by the user, eliminating any risk of an accident. The tiller of the eOBM in accordance with the present embodiments comprises a double link tiller that enables the tiller to fold up and over the top of the eOBM, advantageously freeing the space at the rear of the boat. The eOBM transom mount is designed in accordance with the present embodiments to be installed separately on the boat, followed by the eOBM, to reduce the weight that a user needs to handle when manipulating the eOBM into position. In addition, the mating mechanism is designed for efficient positive single action engagement.
[0032] Referring to
[0033] Referring to
[0034] The motor 305 is a custom designed brushless DC (BLDC) motor coupled with a planetary gearbox 320 built to provide the necessary speed and torque required to turn the propeller and generate thrust to propel the boat. The motor stator is fitted on the inside of the motor casing 350, which allows for direct water cooling on the external surface of the motor casing 350. The motor 305 is capable of field-weakening at high speed to achieve increased torque, which is necessary to propel the boat faster.
[0035] The motor 305 is controlled by a multi-layered ESC 310 that advantageously enables the entire ESC 310 to be fitted on the forward end of the motor 305 without increasing the diameter of the motor casing 350. The ESC 310 is able to handle the large currents and voltage required to turn the motor 305, which can generate significant heat that needs to be quickly dissipated to allow for continuous operation at high currents. This is advantageously accomplished by thermally connecting the base of the ESC 310 with the inside of the ESC endcap 355 for dissipation of the heat in the ambient water in which the propulsion module is submerged. The ESC endcap 355 is designed to fit over the forward end of the motor casing 350 to form a watertight seal with double O rings while allowing access for installation and assembly. The method of fixing the ESC endcap 355 to the motor casing 350 is unique in that it eliminates axial screws and employs smaller radial screws.
[0036] The motor casing 350 is designed for simple and quick assembly of the motor 305 inside as well as the connection of the motor casing 350 to the stem 130. The combination of extruded and cast parts allows for a quick and secure connection of the motor casing 350 and the stem 130 to ensure safe and effective transfer of forces from the propeller to the boat.
[0037] The planetary gearbox 320 at the aft end of the motor is an independent gearbox that is mounted onto the motor 305 with the motor shaft 325 entering at the front and the propeller shaft 330 exiting at the aft. The gearbox 320 is silent and self-lubricating, not requiring any maintenance. The compact design of the gearbox 320 allows the gearbox 320 to fit within the gearbox endcap 360 to form a watertight seal with double O rings. The method of fixing the gearbox endcap 360 to the motor casing 350 uniquely eliminates axial screws and employs smaller radial screws without compromising the structural strength of the structure that transmits the thrust from the propeller to the motor casing 350.
[0038] The double bearing 340 and double seal 345 arrangement on the propeller shaft 330 ensures another watertight seal with a rigid support for the propeller shaft, advantageously enabling effective damping of the strong axial and radial forces and vibrations the propellor shaft is subjected to during operation. The seals 345 are custom designed to withstand high temperatures and be resistant to seawater.
[0039] The replaceable anti-grounding skeg or fin 365 allows a user to replace it if it is damaged while driving the boat in shallow waters. The anti-galvanic corrosion zinc anodes 315 are also secured to the skeg 365 base, allowing for easy periodic replacement, as the anodes will be consumed, especially in sea water.
[0040]
[0041] Referring to
[0042] The steering friction clamp 530 enables fine adjustment of the force required to turn the eOBM 110 to steer the boat. If the steering friction clamp 530 is too light, the boat will not be able to hold a steady course, while if the steering friction clamp 530 is too tight, the user will find it difficult to steer the boat quickly. The dovetail 525 is designed for single action installation of the eOBM 110 onto the mount 115 to provide firm engagement with the mount 115 for complete transfer of thrust from the propeller 410 to the boat without any play, particularly when changing directions between forward and astern. And the fairing 515 is designed in parts for assembly without exposed screws and to be durable under strong UV and resistant to seawater.
[0043]
[0044] The ASP 620 is designed to suppress any spray due to the upward flow of water around the stem 510. The ASP 620 is fabricated together with the AVP 610 and can be shifted vertically together with the AVP 610 to optimize setup for different boats and different propellers 410.
[0045] Referring to
[0046] The aft tiller 720 is mounted on the top end of the stem 510 and is used to support the fairing 515 and the display module 150, as well as connect the stem 510 to the mid tiller 725. The mid tiller 725 is designed to rotate at both joints 727, 729 to advantageously provide flexibility in operation, transport and storage. During operation, the forward joint 729 between the mid tiller 725 and the throttle 730 can be folded upwards and locked at ninety degrees for more ergonomic low speed maneuvering or to act as a lever arm to trim the motor to an optimum trim or to raise the motor when in shallow water. When the boat is at anchor or when not in use, the mid tiller 725 can be rotated at both joints as shown in the perspective view 750 to fold the throttle over the top of the eOBM 110, freeing up space at the aft of the boat for movement or other activities. When carrying the eOBM 110 by hand or transporting by vehicle, the folded tiller as shown in the perspective view 750 gives a compact volume which also minimizes required storage space. The ability to fold the tiller means that there is no need to dismantle the tiller from the eOBM 110, which advantageously eliminates the need to constantly connect and disconnect the data cable and also ensures that no loose parts are lost.
[0047] The throttle 730 contains an encoder with an integrated power converter that allows the throttle 730 to accurately detect changes in throttle level and transmit them to the ESC 310. The throttle mechanism is designed to rotate freely in the forward direction up to forty-five degrees. In order to increase the boat speed further, a safety button 735 at the end of the throttle 730 needs to be depressed while turning the throttle further from forty-five degrees to ninety degrees. This prevents accidental acceleration of the boat. The safety button 735 must also be depressed when rotating the throttle 730 in the reverse direction to help the user to ensure that any reverse action is deliberate and not accidental, as conventional internal combustion engine outboard motors typically allow throttle rotation in one direction only and a gear lever needs to be pulled to change into reverse gear.
[0048] The throttle 730 is spring-returned so any release of the throttle 730 will return it to neutral. However, should the user desire, a throttle friction twist ring 737 can be tightened to achieve the required throttle feedback, particularly in situations where the user wants a more constant throttle level.
[0049] Referring to
[0050] The trip computer is a custom designed processor which has multiple functions. The functions include logging data from the ESC 310 (such as rotations per minute (rpm), throttle, motor and ESC temperatures and alarms), data from the battery management system (BMS) (e.g., voltage, current, remaining capacity, battery cell and BMS temperatures and alarms) and data from the GPS (e.g., speed and time). The functions of the trip computer may also include processing data to be displayed on the screen such as boat speed and range, power level, battery level and alarms, and providing a Bluetooth link to a mobile app for diagnostic and remote troubleshooting. Further, the functions of the trip computer may include implementing twin safety features to ensure that the eOBM 110 will cut power when the kill switch 740 is released, as well as to ensure that the battery is not live unless the battery is connected to the eOBM 110 and the kill switch 740 is on. The trip computer includes a processor, memory, GPS component, and other electronic components, which are connected to the ESC 310, the battery management system, and the local throttle 730 and the remote throttle 270 via a controller area network bus system (i.e., a CANBUS system). The waterproof button 820 allows a user to change settings on the display 810.
[0051]
[0052] The outer mount body 905 provides a frame for the inner mount carriage 910 to transmit the thrust from the stem 510 to the transom mount module 115 while being able to rotate to adjust the trim angle or for beaching. A single action trim adjustment lever 930 allows for fuss-free rotation of the eOBM 110 without a need to release other latches or levers. The mounting dovetail 915 allows for quick engagement of the eOBM 110 and has a latch 940 that prevents accidental release of the eOBM 110 from the transom mount module 115. The dovetail 915 can be rotated to sixty-five degrees for easy installation and removal of the eOBM 110 by one person.
[0053] The mount clamps 920 secure the transom mount module 115 to the transom board of the boat. The bolt holes 945 on the transom mount module 115 allow more permanent securing of the transom mount module 115 to the transom of the boat, with additional holes 945 and slots 947 for adjustment of the mount height.
[0054] The interface 925 for a remote steering hydraulic cylinder is designed to integrate a third-party steering system, to allow for remote steering and throttle control from a helm station.
[0055]
[0056]
[0057] The battery pack consists of the cells which have been built into a pack that fits the overall battery requirements of performance, capacity, weight and size. The BMS controls the battery cells and interfaces with the ESC 310 to ensure that the battery cells and BMS 1105 are operating within design limits. The BMS also provides a low voltage power supply to the eOBM to power the trip computer, while not giving full power to the ESC 310 until the kill switch 740 is in place. When the kill switch 740 is in place, the trip computer is triggered to send a signal to the BMS to provide full power and another signal to the ESC 310 to allow operation. The BMS is also designed to allow multiple batteries to be connected in a daisy chain to extend the range and endurance of the boat, thereby advantageously eliminating the need for an external power management system to coordinate and regulate the power supply from multiple batteries in parallel.
[0058] The battery SOC indicator 1110 with the on/off switch 1115 indicates the remaining capacity of the battery and alarms from the BMS. The on/off switch 1115 is used to give power to the trip computer, which in turn sends a signal to the BMS to provide full power when the kill switch 740 is in place.
[0059] One of the two power-data connectors 1120 is used to connect the battery to the eOBM 110, while the other is used to daisy chain multiple batteries. These power-data connectors 1120 are custom designed to meet the requirements of a single connector for both power and data and to assure watertightness when connected.
[0060] The moulded plastic watertight case ensures that the battery pack is always dry and remains cooler under the sun, as compared to metal cases. The top carry handle 1130 and a recessed side handhold 1135 make carrying the battery more ergonomic and also ensures safer handling, particularly when putting the battery in small spaces such as fuel lockers or storage compartments.
[0061] A 20 A DC charger is provided which is designed to charge the battery using a domestic or an on-board AC power supply. The charger has built-in safety features to prevent over and under voltage charging. Chargers of other power rating are also available, depending on the available power supply.
[0062] Referring to
[0063] The male and female power connectors 1220 have specially designed pins and sockets that double the typical surface area of similar sized pins and sockets, thereby advantageously increasing the maximum current that the pins and sockets can conduct. In addition, the pins and sockets are designed to be anti-spark. The smaller six CANBUS pins and sockets 1225 are also integrated into the same connectors 260, 265, so that there is no need for a separate data cable with typically smaller pins and sockets which are more prone to corrosion.
[0064] The composite power-data wire harness 1215 combines the two power cables with the 6-core data wire into a single flat harness, which protects the wires from physical damage and also exposure to direct sunlight and seawater.
[0065] Referring to
[0066] The remote throttle case 1310 is designed to include the display 1320, kill switch 1330 and a user control button 1350 which is the same as the display module 150 and kill switch 740 used in the local display 150 and mid tiller 725. The case 1310 is watertight to protect the internal components. The remote throttle 270 can be used with a single lever 1340 with a single encoder for single or synchronized twin eOBM operation or with split levers 1340 for independent twin eOBM operation. The lever(s) 1340 can be pushed forward for forward thrust or pulled backwards for reverse thrust.
[0067]
[0068] Next, the trip controller of the display module 150 turns ON 1408 and receives battery information such as the State Of Charge and BMS information; the ESC 310 is not yet powered ON. When the kill switch 740 is activated 1410, a hall sensor is triggered and sends a signal for the trip computer to activate the battery 250 and the ESC 310. The power line is now active 1412 so the ESC310 receives power and receives an activation signal via the CANBUS from the trip computer and sends ESC 310 data to the trip computer. The eOBM is now ready for operation 1414.
[0069] Referring to
[0070] Thus, it can be seen that the present embodiments provide an eOBM which is portable yet capable of high-power quiet and efficient watercraft operation. The eOBM 110 in accordance with the present embodiments is fully emissions-free and advantageously produces low noise and vibration, which is important when operating in many natural water habitats. In addition, the eOBM 110 in accordance with the present embodiments can advantageously be adapted to be mounted under a boat as a drive pod or integrated with a lifting foil as a foil-drive, providing a wide variety of optional uses.
[0071] The eOBM 110 in accordance with the present embodiments has options for higher and lower power models which, with slight modifications to the system architecture of the current design to accommodate the smaller or larger motors. The battery pack 1105 capacity is also adjustable to match the motor power. Smaller capacity battery packs will be suitable for lower powered motors for ease of handling without compromising the duration of use, and may not be required to be daisy chained. A larger power motor will require more power to operate with reasonable range, so multiple larger batteries that are daisy chained can be utilized.
[0072] Different propeller 410 designs for each motor 305 facilitate different use scenarios such as high speed, low speed high thrust, or low speed trolling. Also, the remote throttle 270 will have other variants for installation on different boats. For example, a side mounted remote throttle lever(s) with a separate display unit may be mounted on the boat's console.
[0073] While exemplary embodiments have been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should further be appreciated that the exemplary embodiments are only examples, and are not intended to limit the scope, applicability, operation, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention, it being understood that various changes may be made in the function and arrangement of steps and method of operation described in the exemplary embodiment without departing from the scope of the invention as set forth in the appended claims.