DIFFUSER ASSEMBLY
20250235036 ยท 2025-07-24
Inventors
- David Conor Dykeman (Framingham, MA, US)
- Eamon Joseph Mccarthy (Brighton, MA, US)
- Scott John Shaw (Waltham, MA, US)
Cpc classification
International classification
Abstract
A diffuser assembly for diffusing fluid in a brewed beverage system is provided. The diffuser assembly includes a diffuser housing having an inlet port configured to receive fluid from a fluid supply, a channel in fluid communication with the inlet port, and a cavity in fluid communication with the channel. The diffuser housing further includes multiple elongate openings formed in an inner surface of the diffuser housing for allowing fluid within the cavity to flow there through. The diffuser housing also includes multiple ridges projecting from the inner surface of the diffuser housing and positioned to distribute the fluid evenly across the inner surface prior to outputting the fluid via the plurality of elongate openings. The diffuser assembly can further include a cover removably coupled to the diffuser housing. Related systems and methods are also provided.
Claims
1. (canceled)
2. A diffuser for a brewed beverage system, the diffuser comprising: a housing having a cavity bounded by at least a first side wall and a second side wall, an inlet in fluid communication with the cavity, a plurality of outlets extending through the second side wall, and at least one ridge projecting from the second side wall and extending upstream from at least one outlet of the plurality of outlets, the at least one ridge configured to distribute portions of a fluid received from the inlet over the second side wall and into respective outlets of the plurality of outlets.
3. The diffuser of claim 2, wherein the inlet is horizontally aligned with the plurality of outlets.
4. The diffuser of claim 2, wherein the inlet comprises an inlet port spaced apart from the cavity.
5. The diffuser of claim 4, wherein the inlet port is spaced apart from the cavity by a channel formed by the first side wall.
6. The diffuser of claim 5, wherein the plurality of outlets includes a first plurality of outlets arranged in concentric rows spaced apart from an outlet end of the channel.
7. The diffuser of claim 6, wherein the first plurality of outlets comprise arc-shaped outlets having differing lengths.
8. The diffuser of claim 2, wherein the plurality of outlets includes a second plurality of outlets arranged along a circumference of the cavity at an intersection of the first and second side walls.
9. The diffuser of claim 8, wherein the second plurality of outlets comprise arc-shaped outlets having differing lengths.
10. The diffuser of claim 2, wherein the at least one ridge is configured to distribute an equal volume of the fluid into respective outlets of the plurality of outlets.
11. The diffuser of claim 2, wherein a longitudinal axis of the at least one ridge is aligned with a central axis of the cavity.
12. The diffuser of claim 11, further comprising at least one second ridge angularly offset and radially spaced apart from the at least one ridge.
13. The diffuser of claim 2, wherein the plurality of outlets are configured to uniformly distribute an equal volume of the fluid onto a flavorant positioned retained in a brew basket positioned below the cavity.
14. A beverage brewing system, comprising: a housing; a fluid supply; and a brew basket assembly positioned in the housing and operably coupled to the fluid supply, the brew basket assembly including a brew basket configured to receive a flavorant therein for preparing a brewed beverage, a showerhead assembly, and a diffuser assembly positioned in the showerhead assembly, the diffuser assembly having a diffuser including at least one ridge configured to distribute fluid received from the fluid supply through a plurality of outlets of the diffuser and onto the flavorant in the brew basket in a uniform distribution pattern.
15. The beverage brewing system of claim 14, wherein the diffuser assembly is positioned in a lid of the showerhead assembly, the lid enclosing the brew basket.
16. The beverage brewing system of claim 14, wherein the diffuser assembly includes a cover detachably coupled to the diffuser.
17. The beverage brewing system of claim 14, wherein the diffuser includes an elongate channel having an inlet end fluidically coupled to the fluid supply and an outlet end opposite the inlet end and opening into a cavity of the diffuser, the cavity partially enclosed by at least one diffuser wall including the plurality of outlets therein.
18. The beverage brewing system of claim 17, wherein a first portion of the plurality of outlets extend across the at least one diffuser wall in rows of concentric arc-shaped openings.
19. The beverage brewing system of claim 18, wherein a second portion of the plurality of outlets partially encircle the at least one ridge and the first portion of the plurality of outlets.
20. The beverage brewing system of claim 19, wherein at least two outlets of the second portion of the plurality of outlets are positioned on opposing sides of the outlet end of the elongate channel and extend along a circumference of the cavity and at least one outlet of the second portion of the plurality of outlets is positioned opposite the outlet end of the elongate channel.
21. The beverage brewing system of claim 17, wherein a central axis of the elongate channel is angularly offset from a central axis of the cavity of the diffuser.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0013] The embodiments described above will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings. The drawings are not intended to be drawn to scale. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
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DETAILED DESCRIPTION
[0026] Certain embodiments will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the devices and methods disclosed herein. One or more examples of these embodiments are illustrated in the accompanying drawings. Those skilled in the art will understand that the devices and methods specifically described herein and illustrated in the accompanying drawings are non-limiting embodiments and that the scope of the present invention is defined solely by the claims. The features illustrated or described in connection with one embodiment may be combined with the features of other embodiments. Such modifications and variations are intended to be included within the scope of the present invention.
[0027] Further, in the present disclosure, like-named components of the embodiments generally have similar features, and thus within a particular embodiment each feature of each like-named component is not necessarily fully elaborated upon. Additionally, to the extent that linear or circular dimensions are used in the description of the disclosed systems, devices, and methods, such dimensions are not intended to limit the types of shapes that can be used in conjunction with such systems, devices, and methods. A person skilled in the art will recognize that an equivalent to such linear and circular dimensions can easily be determined for any geometric shape.
[0028] Coffee machines can be configured to deliver a fluid, such as water, to a flavorant, such as ground coffee, to brew a coffee beverage. Coffee machines can include showerheads to distribute the fluid onto the ground coffee during the brewing process. It can be advantageous to control an amount, a flow rate, and a distribution pattern of water through the showerhead in order to produce coffee with a pleasant flavor and strength. A showerhead providing water in a sparse or concentrated distribution pattern onto the coffee grounds may result in coffee that is weak in flavor. A showerhead providing too much water onto the coffee grounds may also result in coffee that is weak in flavor. A showerhead providing too little water onto the coffee grounds may result in coffee that is overly strong in flavor. Ideally, fluid will be provided onto the coffee grounds at a uniform flow rate with broad distribution covering the entire surface of the coffee grounds to produce a well-balanced, flavorful coffee.
[0029] Accordingly, a diffuser assembly is provided and is configured to provide a more uniform distribution pattern of fluid at a consistent flow rate onto a flavorant, such as ground coffee, held within the coffee machine. The diffuser assembly can be configured within a showerhead such that fluid is provided to the entire inner surface of the showerhead before flowing through the showerhead and onto the ground coffee. By evenly distributing the fluid across the entire inner surface of the diffuser assembly prior to releasing the fluid into the showerhead, a uniform volume of fluid can be provided across a larger surface of area of the showerhead. The resulting fluid flow out of the showerhead can likewise be provided to a larger surface area of the coffee grounds located below the showerhead to produce a more consistent and evenly formed wetting of the ground coffee during brewing. In this way, the flavor and taste of the brewed coffee can be enhanced.
[0030] A schematic diagram of one embodiment of a coffee machine that can be used in accordance with embodiments of the present disclosure is illustrated in
[0031] The brew basket assembly 200 can include a showerhead assembly 130 configured to distribute fluid onto ground coffee disposed in a brew basket 135. The showerhead assembly 130 can include a shower head (not shown) and a diffuser assembly 160 configured to distribute water to the showerhead. The brew basket 135 can be configured to receive ground coffee and to brew the ground coffee when hot water is introduced into the brew basket 135 from the showerhead. The brew basket 135 can direct brewed coffee, either directly, or through one or more outlets, conduits, or chambers of the brew basket assembly 200, into a container 140 such as a carafe, half-carafe, travel mug, or mug. The brew basket 135 may be configured to support a coffee filter in which the ground coffee may be disposed. In some embodiments, the diffuser assembly 160 can be disposed above or within an orifice defined in a lid or upper portion of the showerhead assembly 130.
[0032] Operation of the coffee machine 100 can be controlled by a controller 145, which may include any one or more of a microprocessor, microcontroller, application specific integrated circuit (ASIC), or any other form of electronic controller known in the art. The controller 145 can receive input from a user actuating various controls, such as a brew size selection control 150 and/or a temperature control 155 (used to select between hot and iced coffee) and/or any other control which may be included in various embodiments of the coffee machine 100. The controller 145 may be configured to receive a signal from the flow meter 120 and can utilize the signal to calculate an amount of water flowing through the flow meter, and may control the heater/boiler 125 to produce coffee having a volume and/or strength specified by a user. The controller 145 may control operation of the heater/boiler 125 responsive to an amount of water passed through the flow meter 120. In some embodiments, the heater/boiler 125 is an electrical heater which is operable under control of the controller 145 of the coffee machine.
[0033] Although the coffee machine 100 is shown with a single fluidic circuit in
[0034] The brew basket assembly 200 is shown in more detail in
[0035] The diffuser assembly 160 can include a diffuser housing 220 and a cover 225. The cover 225 can be removably coupled to the diffuser housing 225. As indicated above, the diffuser assembly 160 can include features configured within the diffuser housing 220 to distribute the fluid into the showerhead 215 at a substantially consistent rate and in a substantially consistent distribution pattern over the entire surface of the showerhead 215 at which the plurality of holes are located. In this way, equal amounts of fluid can simultaneously exit through all of the holes the showerhead 215, rather than concentrations of fluid distributed only through certain regions or areas of the holes in the showerhead 215. Advantageously, the features can divert the fluid across the entire surface of a diffuser housing 220 of the diffuser assembly 160 prior to flowing into the showerhead 215. By diverting the fluid in this way, more consistent flow rates and distribution patterns of the fluid can be provided.
[0036] In one embodiment, as shown in
[0037] The elongate arm 240 can include define a channel 241 there through for receiving fluid from an inlet port 230 at the end of the elongate arm 240, and for delivering fluid to the cylindrical portion 260. In some embodiments, a gasket 235 can be positioned between the inlet port 230 and the channel 241. The channel 241 can include an inlet end 245 at which fluid is received from the inlet port 230 and an outlet end 250 at which the fluid is distributed onto the inner surface 255 of the cylindrical portion 260. A sidewall 265 can projected upward along the entire perimeter of the cylindrical portion 260 and elongate arm 240. The sidewall 265 can aid in retaining fluid within the diffuser housing 220. The removable cover 225 can detachably couple to the wall 265 to define an enclosed chamber within the diffuser housing 220 for allowing fluid flow there through.
[0038] As further shown in
[0039] While the openings can vary, in one embodiment the openings can be in the form of arc-shaped elongate openings. For example, a first group of variably sized openings 270 can be arranged in a concentric manner relative to one another, with the openings extending away from the outlet end 250 of the channel 241 and extending transversely across the inner surface 255 of the diffuser housing 220. In particular, as shown in
[0040] The length of each of the three openings 270 can also vary, and in one embodiment the length can increase with the opening closest to the channel 241 being the shortest and the opening farthest from the channel 241 being the longest. The distance between the openings can also vary, and in one embodiment the openings 270 can be separated from one another by a distance of about 5 mm to 40 mm as measured along the axis X. The size of the openings 270 can be configured to more efficiently distribute fluid across the entire inner surface 255. For example, fluid can flow over a smaller first opening 270 closest to the outlet end 250 because it is smaller in size. The fluid can then proceed toward the mid-size second opening 270 and on to a larger third opening 270 resulting in a fluid flow that enters all of the openings 270 as synchronously as possible. The resulting flow out of the diffuser assembly 220 is broadly distributed onto coffee grounds below in an area that corresponds to the surface area of the cylindrical portion 260, thus maximizing the fluid distribution across a greater amount of the usable surface area of the diffuser assembly 220.
[0041] A second group of openings 275 can also be provided on the inner surface 255 of the diffuser housing 220. The second group of openings 275 can differ in shape and length from the first group of openings 270, and as well from one another. The second group of openings 275 may not be concentric with respect to one another or to the first group of openings 270. Instead, the second group of openings can be arranged about the circumference of the inner surface 255. In particular, the second group of openings 275 can include two short openings positioned adjacent a circumference of the inner surface 255 on opposed sides of the outlet end 250 of the channel 241, and one longer opening positioned adjacent the circumference of the inner surface 255 on a side opposite the outlet end 250 of the channel 241.
[0042] Each opening 270, 275 can have an elongate shape forming an arc. In some embodiments, the openings 270, 275 can include a variety of other shapes without limit. For example, the openings 270, 275 can have rectilinear shapes, circular shapes, and/or ellipsoid shapes. In some embodiments, the openings 270, 275 can include different shaped openings. In some embodiments, the openings 270 can have an arc length in a range of about 10 mm to 80 mm. In some embodiments, the openings 275 can have an arc length in a range of about 15 mm to 75 mm. In some embodiments, the openings 270, 275 can have a width in a range of about 1 mm to 10 mm.
[0043] The diffuser housing 220 can also include several ridges to divert fluid equally and uniformly across the inner surface 255 and to the openings. The ridges can project from the inner surface 255 and in an illustrative embodiment can include a primary ridge 280 and at least two secondary ridges 285. The ridges can intersect the first group of openings 270. The primary ridge 280 can extend along axis Z, which extends at an acute angle relative to the axis Y of the channel 241. The secondary ridges 285 are spaced laterally away from axis X and extend transverse to the axis Y of the channel 241. Accordingly, the primary ridge 280 and the secondary ridges 285 are not parallel, but rather are angled relative to one another. In use, fluid is diverted from the outlet end 250 into channels formed on either side of the primary ridge 280 and the secondary ridges 285 and into the first group of openings 270 and the group plurality of openings 275. The synergistic function of the ridges (e.g., ridges 280 and 285) and the openings (e.g., openings 270 and 275) provide fluid diversion and control necessary to enable a uniformly distributed volume of fluid to be collected within the diffuser housing 220 before it exits via the diffuser assembly 160 into the showerhead 215.
[0044] The primary ridge 280 and/or the secondary ridges 285 can have a linear shape. In some embodiments, the primary ridge 280 and/or the secondary ridges 285 can have a non-linear or curved shape. In some embodiments, the primary ridge 280 and/or the secondary ridges 285 can have a uniform height along their length. In some embodiments, the height of any respective ridge of the primary ridge 280 and/or the secondary ridges 285 can vary along the length of a respective ridge. In some embodiment's, the height of the primary ridge 280 can vary from the height of the secondary ridges 285. In some embodiment's, the height of the primary ridge 280 can be the same as the height of the ridges secondary ridges 285. In some embodiments, the primary ridge 280 and the secondary ridges 285 can have a height in a range of about 1 mm to 12 mm. In some embodiments, the primary ridge 280 can have a length in a range of about 15 mm to 75 mm. In some embodiments, the secondary ridges 285 can have a length in a range of about 5 mm to 30 mm. In some embodiments, the secondary ridges 285 can be in a range of about 8 mm to 25 mm away from the primary ridge 280.
[0045] The position of the ridges relative to the channel 241 can also vary. For example, the primary ridge 280 can be positioned relative to the outlet end 250 of the channel 241 to efficiently distribute fluid into the openings 270. The secondary ridges 285 can be positioned relative to the primary ridge 280 to efficiently distribute fluid into the openings 275. The arrangement of the primary ridge 280 and the openings 270 relative to one another can be selected to ensure maximal distribution of fluid from the outlet end 250 into each of the variable sized openings 270. Similarly, the arrangement of the secondary ridges 285 and the openings 275 relative to one another can be selected to also ensure maximal distribution of fluid from the outlet end 250 into each of the variably sized openings 275. The arrangement of the secondary ridges 285 and the openings 275 relative to one another can also be selected with respect to the arrangement of the primary ridge 280 and/or the openings 270 as fluid which is not diverted by the primary ridge 280 into the openings 270 can be diverted by the secondary ridges 285 into the secondary openings 275. In this way, for a given amount of fluid exiting the outlet end 250 in a unit of time, the fluid is rapidly and fully distributed across the entire inner surface 255 of the cylindrical portions 260 and into the openings 270 and 275 in a near simultaneous manner. This can produce a fluid flow pattern from the diffuser assembly 220 that is broadly distributed across the entire surface area of the diffuser assembly 220 and provides uniform delivery of volumes of fluid from all of the openings nearly instantaneously.
[0046] Operation of the coffee machine 100 can be performed by a user to brew a beverage, such as a coffee. A user can provide ground coffee into the brew basket 135 upon which fluid, such as water, can be provided.
[0047] In some embodiments, the fluid can correspond to an amount of bloom water used to wet the ground coffee during an initial bloom phase of a brewing cycle. In some embodiments, the fluid can correspond to an amount of brew water used to brew the ground coffee during a brew phase of the brewing cycle. The brew phase can follow the initial bloom phase of the brewing cycle. The diffuser assembly 160 described herein can improve wetting the ground coffee before and during a brewing cycle to improve the resulting flavor profile and taste characteristics of the brewed coffee. It has been discovered that pre-soaking of ground coffee with water in, for example, a brew basket of a coffee machine prior to delivering the majority of the hot water used to brew the coffee to the brew basket may result in brewed coffee having a more pleasant taste than brewed coffee produced in the absence of pre-soaking the ground coffee.
[0048] The water used for pre-soaking the ground coffee may be referred to herein as bloom water and the amount of time the bloom water is exposed to the ground coffee to presoak the ground coffee is bloom time. The water used to brew the coffee from the ground coffee in addition to the bloom water will be referred to herein as brew water. The brew water is delivered to the ground coffee after completion of presoaking of the ground coffee with the bloom water for the bloom time. It has been discovered that a ratio of an amount of bloom water to an amount of brew water, in addition to other factors, for example, a total volume of water used to brew coffee from a given volume and/or mass of ground coffee and the temperature of the water used to brew the coffee should be controlled to produce well balanced and pleasantly tasting coffee.
EXAMPLES
[0049] Experimental data is provided that illustrates the improved fluid distribution provided by a showerhead assembly including the diffuser assembly 160 described herein compared to traditional showerhead assemblies which do not include the improved diffuser assembly 160 herein. Images in
[0050] A comparison of pre-bloom fluid distribution can be seen in
[0051] During bloom-start, as shown in
[0052] Similarly, at bloom-end, as shown in
[0053] The diffuser assembly 160 herein can provided a greater surface area of fluid distribution and ground coffee wetting in any phase of a brewing cycle compared to a traditional diffuser assembly or a traditional showerhead assembly.
[0054] Illustrative technical effects of the systems, apparatuses, and methods described herein include, by way of non-limiting example, distributing a uniform volume of a fluid in a consistent distribution pattern to a showerhead of a coffee maker for brewing a beverage. The diffuser assembly described herein can provide an evenly distributed volume of fluid to a showerhead and onto a flavorant used to brew the beverage. As a result, the flavorant can be wetted in a substantially uniform manner across an amount of the flavorant so as to avoid concentrations or sparse areas of fluid wetting. The taste and quality of the brewed beverage can be improved as a result of wetting the flavorant uniformly with the distributed volume of fluid provided into the showerhead by the diffuser assembly described herein.
[0055] Certain illustrative embodiments have been described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the systems, devices, and methods disclosed herein. One or more examples of these embodiments have been illustrated in the accompanying drawings. Those skilled in the art will understand that the systems, devices, and methods specifically described herein and illustrated in the accompanying drawings are non-limiting illustrative embodiments and that the scope of the present invention is defined solely by the claims. The features illustrated or described in connection with one illustrative embodiment may be combined with the features of other embodiments. Such modifications and variations are intended to be included within the scope of the present invention. Further, in the present disclosure, like-named components of the embodiments generally have similar features, and thus within a particular embodiment each feature of each like-named component is not necessarily fully elaborated upon.
[0056] Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as about, approximately, and substantially, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
[0057] One skilled in the art will appreciate further features and advantages of the invention based on the above-described embodiments. Accordingly, the present application is not to be limited by what has been particularly shown and described, except as indicated by the appended claims. All publications and references cited herein are expressly incorporated by reference in their entirety.