BLASTING SYSTEM AND A METHOD OF EXPLOSIVE MATERIAL CHARGING
20250244116 · 2025-07-31
Inventors
Cpc classification
F42D1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21C37/12
FIXED CONSTRUCTIONS
F42D1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42D1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a blasting system (1) configured for explosive material charging in a borehole (3). The system (1) comprises a detonator support device (5) configured to be inserted into the borehole (3) by means of a charging hose (7); a main body (9) of the detonator support device (5) comprises a channel (8) oriented along a main body centre line (CL) extending along the borehole extension during said explosive material charging; an openable cover device (14) covering the channel (8) is configured to come into contact with the charging hose (7) in motion for pushing the main body (9) along the borehole (3), wherein the charging hose (7) in motion is configured to open the openable cover device (14) whilst a stopping arrangement (13) stops the main body (9).
The invention also concerns a method of explosive material charging in a borehole (3) by means of the blasting system (1).
Claims
1. (canceled)
2. A detonator support device configured for explosive material charging in a borehole, the detonator support device comprising: a main body, the main body comprising: a first end and a second end, the first end facing an entrance of the borehole, and the second end facing a deep end of the borehole; and a channel oriented along a center line of the main body, the channel comprising an openable cover; and a detonator unit compartment configured to support a detonator unit, the detonator unit compartment positioned adjacent a side wall of the detonator support device.
3. The detonator support device of claim 2, comprising a stop coupled to the detonator support device.
4. The detonator support device of claim 3, wherein the stop includes a dimension larger than a diameter of the borehole.
5. The detonator support device of claim 2, comprising a backflow prevention valve configured to inhibit discharge of explosive material.
6. The detonator support device of claim 5, wherein the backflow prevention valve is configured to provide a closing of a flap member of the backflow prevention valve subsequent to withdrawn of a charging hose from the backflow prevention valve.
7. The detonator support device of claim 6, wherein the flap member of the backflow prevention valve is spring biased for providing said closing, preventing the explosive material above the backflow prevention valve to stream downward.
8. The detonator support device of claim 2, comprising a charging hose.
9. The detonator support device of claim 8, wherein the charging hose configured to open the cover from a closed position to an open position.
10. The detonator support device of claim 2, wherein the openable cover comprises an extension configured to extend in an orientation substantially perpendicular to the center line of the main body.
11. The detonator support device of claim 2, wherein the detonator unit compartment comprises a compartment opening, the compartment opening facing a deep end of the borehole.
12. The detonator support device of claim 2, wherein the detonator unit compartment is configured to exhibit a prolongation extending parallel with a prolongation of the channel.
13. The detonator support device of claim 2, further comprising a detonation cord member.
14. The detonator support device of claim 13, wherein the detonation cord member is one of shock tube or detonation cord.
15. The detonator support device of claim 13, wherein the detonation cord is coupled to the detonator unit and runs from the detonator unit positioned in the detonator unit compartment.
16. The detonator support device of claim 2, wherein the main body comprises a resilient member extending circumferentially around the main body.
17. The detonator support device of claim 16 wherein the resilient member is arranged to an outer peripheral surface of the main body and around the center line of the main body.
18. The detonator support device of claim 16, wherein the resilient member runs discontinuously around the main body.
19. The detonator support device of claim 2, wherein the openable cover is movable from an open position to a closed position.
20. A detonator support device configured for use in a blasting system in a borehole, comprising: a main body comprising a first end and a second end, the first end facing an entrance of the borehole, and the second end facing a deep end of the borehole; a detonator unit compartment configured to support a detonator unit; and a backflow prevention valve positioned at the first end of the main body, the backflow prevention valve comprising a biasing member configured to move the backflow prevention valve from an open position to a closed position.
21. The detonator support device of claim 20, further comprising a splitable cover member positioned at the second end of the main body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0093] The present invention will now be described by way of examples with references to the accompanying schematic drawings, of which:
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DETAILED DESCRIPTION
[0109] Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings, wherein for the sake of clarity and understanding of the invention some details of no importance may be deleted from the drawings.
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[0112] Alternatively, a backflow prevention valve 16 is positioned at a first end 31 of the main body 9 and is curved so that a valve flap 20 in opened position extends along the curvature of the channel 8, which implies that the charging hose can fill out the space optimally within the channel 8, thus providing a compact detonator support 5.
[0113] The charging hose in motion is configured to open the splitable cover 14 of an upper opening at a second end 31 of the main body 9, whilst a stopping arrangement 13 stops the main body (as shown in
[0114] The backflow prevention valve 16 is configured to prevent discharged explosive material (not shown), discharged from the charging hose, to pass the channel 8 and below the channel when the charging hose has been removed from the upper opening 10 and removed from the backflow prevention valve 16.
[0115] The backflow prevention valve 16 is hingedly arranged about a hinge 35 and is spring biased to a closed state by means of a spring 37.
[0116] The main body 9 comprises a plurality of resilient flanges 39 extending circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis CL. The resilient flanges 39 extend discontinuously around the main body 9 and is adapted to engage the borehole wall of the borehole and biased into secure engagement with the borehole wall. The resilient flanges 39 are made of flexible material and is tooth shaped with open spaces 43 there between.
[0117] In such way is achieved that water is permitted to pass the exterior of the main body 9, thus between the borehole wall and the outer peripheral surface 41 of the main body 9 and passing through the open spaces 43. In such way is avoided that high water pressure is built up above the main body 9, which water pressure otherwise would press out the main body 9 from the borehole and releasing the explosive material from the borehole to the crosscut floor (not shown). The blasting system thus allows ground water and remaining drill cooling water to drain by the provision that the main body 9 does not completely seal the borehole.
[0118] The upper part of the main body may have thinner wall than the lower part of the main body 9 to increase the structural strength of the main body 9 and to optimise the design of the splitable cover 14 of the upper opening of the second end 31.
[0119] The tooth shaped resilient flanges 39 may be formed as anchoring wings having notches 45 configured to guide and protect a shock tube 44 and/or a detonation cord 44 running from the detonator unit 15 and through the borehole into the crosscut.
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[0121] Alternatively, a charging hose (not shown) in motion is configured to open the backflow prevention valve flap 20 and subsequently open a splitable cover 14 at a second end of the main body 9, whilst a stopping arrangement (not shown) stops the main body 9 (as shown in
[0122] A detonator unit compartment 33 is provided in the main body 9 adjacent the channel 8 and is configured to support a detonator unit 15.
[0123] The main body 9 comprises resilient flanges 39 extending circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis. The resilient flanges 39 extend discontinuously around the main body 9 and is adapted to engage the borehole wall of the borehole and biased into secure engagement with the borehole wall. The resilient flanges are made of flexible material and is tooth shaped with open spaces 43 there between.
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[0131] The method comprises a first step 101 starting the method. A second step 102 shows the performance of the method. A third step 103 comprises stopping the method.
[0132] The second step 102 may comprise; providing the detonator support device coupled to the stopping arrangement; preparing a detonator unit to be coupled to a detonation cord member; mounting the detonator unit to the detonator support device; inserting the detonator support device into the borehole; pushing the detonator support device by the charging hose; stopping the detonator support device by means of the stopping arrangement; opening the openable cover device by further motion of the charging hose; charging the explosive material into the borehole; and removing the charging hose.
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[0134] Alternatively, the operating procedure may be as follows; the operator places the detonator unit in the predefined location in the main body and sets a pre-determined length of the line assembly.
[0135] Subsequently, the operator may position the main body onto the charging hose nozzle of the charging hose.
[0136] Then the line arrangement is tensioned and since the strength of line arrangement is stronger than that of the splitable cover member, against which the charging hose nozzle abuts when pushing the main body upward, the charging hose nozzle will split or remove the splitable cover member from the main body.
[0137] The charging hose nozzle is preferably moved further upward into the borehole, whereby the splitable cover member breaks apart in several small pieces. These parts are preferably small enough, so they do not create any clogging or stopping of the charging process.
[0138] The inventor of the present disclosure makes use of the fact that the water pressure applied to the explosive material from above tends to form water streams streaming along the borehole wall of the borehole.
[0139] Alternatively, the resilient member arranged on the outer peripheral surface of the main body comprises at least one open space through which the water stream streaming along the borehole wall will drain.
[0140] In such way is achieved that the main body not will be pushed out from the borehole. Additionally, since the water makes water streams flowing along the borehole wall, the explosive will also gain some further adhesion to the borehole wall. This adhesion takes away some of the load of the main body in engagement with the borehole wall.
[0141] The explosive material at the vicinity of the detonator support device is under pressure by its own weight. The explosive is a hydrophobic material due to oil content and the water will flow toward the lowest pressure point, which is at the at least one open space of the resilient member of the detonator support device.
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[0144] The control circuitry 50 may also be configured for manoeuvring the explosive material charging vehicle in the crosscut of the mine (not shown).
[0145] The control circuitry 50 may comprise a computer and a non-volatile memory NVM 1320, which is a computer memory that can retain stored information even when the computer is not powered.
[0146] The control circuitry 50 further comprises a processing unit 1310 and a read/write memory 1350. The NVM 1320 comprises a first memory unit 1330. A computer program (which can be of any type suitable for any operational data) is stored in the first memory unit 1330 for controlling the functionality of the control circuitry 5. Furthermore, the control circuitry 50 comprises a bus controller (not shown), a serial communication unit (not shown) providing a physical interface, through which information transfers separately in two directions.
[0147] The control circuitry 50 may comprise any suitable type of I/O module (not shown) providing input/output signal transfer, an A/D converter (not shown) for converting continuously varying signals from a sensor arrangement (not shown) of the control circuitry 50 configured to determine the actual position of the robotic arm and the charging hose. The control circuitry 50 is configured to, from received control signals, define actual positions of the robotic arm and operation of the explosive material charging vehicle into binary code suitable for the computer, and from other operational data.
[0148] The control circuitry 50 also comprises an input/output unit (not shown) for adaptation to time and date. The control circuitry 50 comprises an event counter (not shown) for counting the number of event multiples that occur from independent events in operation of the explosive material charging vehicle.
[0149] Furthermore, the control circuitry 50 includes interrupt units (not shown) associated with the computer for providing a multi-tasking performance and real time computing for semi-automatically and/or autonomous maneuvering the explosive material charging vehicle. The NVM 1320 also includes a second memory unit 1340 for external sensor check of the sensor arrangement.
[0150] A data medium for storing a program P may comprise program routines for automatically adapting the maneuvering of the explosive material charging vehicle in accordance with operational data of co-operative explosive material charging vehicles (not shown).
[0151] The data medium for storing the program P comprises a program code stored on a medium, which is readable on the computer, for causing the control circuitry 50 to perform the method and/or method steps described herein.
[0152] The program P further may be stored in a separate memory 1360 and/or in the read/write memory 1350. The program P, in this embodiment, is stored in executable or compressed data format.
[0153] It is to be understood that when the processing unit 1310 is described to execute a specific function that involves that the processing unit 1310 may execute a certain part of the program stored in the separate memory 1360 or a certain part of the program stored in the read/write memory 1350.
[0154] The processing unit 1310 is associated with a data port 999 for communication via a first data bus 1315 able to be coupled to the robotic arm and the charging hose feeder 79 for performing said method steps.
[0155] The non-volatile memory NVM 1320 is adapted for communication with the processing unit 1310 via a second data bus 1312. The separate memory 1360 is adapted for communication with the processing unit 610 via a third data bus 1311. The read/write memory 1350 is adapted to communicate with the processing unit 1310 via a fourth data bus 1314. After that the received data is temporary stored, the processing unit 1310 will be ready to execute the program code, according to the above-mentioned method.
[0156] Preferably, the signals (received by the data port 999) comprise information about operational status of the explosive material charging vehicle. The received signals at the data port 999 can be used by the control circuitry 50 for controlling and monitoring automatic calibration of the sensor device 1.
[0157] Information and data may be manually fed, by an operator, to the control circuitry via a suitable communication device, such as a computer display or a touchscreen.
[0158] The method can also partially be executed by the control circuitry 50 by means of the processing unit 1310, which processing unit 1310 runs the program P being stored in the separate memory 1360 or the read/write memory 1350. When the control circuitry 50 runs the program P, the suitable method steps disclosed herein will be executed.
[0159] Alternatively, the charging hose in motion is configured to open the openable cover device whilst a stopping arrangement (not shown) of the robotic arm stops the main body.
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[0161] A main body 9 of the detonator support 5 comprises a resilient flange 39F extending circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis CL. A detonator unit compartment 33 is provided in the main body 9, which detonator unit compartment 33 being adjacent a side wall of the detonator support 5. The main body 9 of the detonator support 5 comprises a resilient flange arrangement having three rows of resilient flanges 39F. Each resilient flange 39F extend circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis CL. The resilient flanges 39F extend continuously around the main body 9 and are adapted to engage the borehole wall (not shown) of a borehole (not shown). The resilient flanges 39F are biased toward the borehole wall for holding the detonator support 5 in rigid position in the borehole.
[0162] The water pressure built up above the main body 9 does not have sufficient force to move the detonator support 5 in the borehole due to the resilient flanges 39F biased toward the borehole wall. The spring biasing resilient flanges 39F hold the main body 9 in position in the borehole and the water pressure does not press out the main body 9 from the borehole, thus eliminating the risk of releasing explosive material from the borehole.
[0163] The resilient flanges 39F generate sufficient friction resisting action of the main body relative the borehole. In such way the detonator support 5 is prevented from being ejected from the borehole, due to gravity and the weight/pressure of explosive material and water.
[0164] The resilient flanges 39F are made of flexible material (e.g. plastic).
[0165] Alternatively, each resilient flange 39F may comprise at least one slot 40F (dotted lines). Such set of slots 40F may be used to guide a detonation cord (not shown) outside the main body 9.
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[0167] An upper part (during use of the stack) of the detonator supports 5 may comprise a protrusion or a depression and a lower part of the detonator supports 5 may comprise a depression or a protrusion, which depression and protrusion mate with each other for joining adjacent detonator supports 5 to each other.
[0168] The present invention is of course not in any way restricted to the preferred embodiments described above, but many possibilities to modifications, or combinations of the described embodiments thereof should be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention as defined in the appended claims.