CARTRIDGE WITH A GRIPPING PORTION
20250244713 ยท 2025-07-31
Inventors
Cpc classification
G03G21/1846
PHYSICS
G03G2221/1846
PHYSICS
International classification
G03G21/18
PHYSICS
G03G21/16
PHYSICS
Abstract
A cartridge attachable to/detachable from an apparatus main body of an image forming apparatus in a mounting direction, includes a storage portion storing toner, a stirring member rotating around a rotation axis and stirring the toner in the storage portion, and a gripping portion provided upstream of the storage portion in the mounting direction, wherein the gripping portion includes, when the cartridge is in a mounted orientation of being mounted in the apparatus main body, a concave portion whose an upper part is opened, the concave portion including a bottom surface and first and second walls extending upward from an upstream and a downstream of the bottom surface in the mounting direction, the concave part including an opening extended from the bottom surface to the first wall at a center in the longitudinal direction, and wherein the gripping portion includes a third wall facing the second wall through the opening.
Claims
1. A cartridge attachable to/detachable from an apparatus main body of an image forming apparatus in a mounting direction, the cartridge comprising: a storage portion configured to store toner; a stirring member configured to be rotated around a rotation axis and to stir the toner in the storage portion, the rotation axis extending in a direction intersecting the mounting direction; and a gripping portion provided upstream of the storage portion in the mounting direction, wherein the gripping portion includes, when the cartridge is in a mounted orientation of being mounted in the apparatus main body, a concave portion whose longitudinal direction is a direction of the rotation axis, an upper part of the concave portion being opened, the concave portion including a bottom surface, and a first wall, and a second wall extending upward from an upstream and a downstream of the bottom surface, respectively, in the mounting direction, the concave portion including an opening extended from the bottom surface to the first wall at a center portion in the longitudinal direction, and wherein the gripping portion includes a third wall which faces the second wall through the opening and which is provided at a position above the bottom surface and farther from the storage portion than the first wall in a horizontal direction when the cartridge is in the mounted orientation.
2. The cartridge according to claim 1, wherein the third wall includes an inclined surface inclined to be directed upward as approaching the storage portion in the horizontal direction when the cartridge is in the mounted orientation.
3. The cartridge according to claim 2, wherein the first wall is inclined to be directed downward as approaching the storage portion in the horizontal direction when the cartridge is in the mounted orientation.
4. The cartridge according to claim 1, wherein the third wall includes a protruding rib above a lowest point of the third wall as viewed in the longitudinal direction, and wherein, as viewed in the longitudinal direction, a virtual line passing an end of the rib and the lowest point of the third wall is inclined to be directed upward as approaching the storage portion in the horizontal direction.
5. The cartridge according to claim 4, wherein the first wall is inclined to be directed downward as approaching the storage portion in the horizontal direction when the cartridge is in the mounted orientation.
6. The cartridge according to claim 1, wherein the second wall is a wall constituting the storage portion.
7. The cartridge according to claim 1, wherein the rotation axis and the third wall overlap with each other as viewed in the horizontal direction when the cartridge is in the mounted orientation.
8. The cartridge according to claim 1, wherein the third wall includes a first rib and a second rib both protruding as viewed in the longitudinal direction, and wherein, as viewed in the longitudinal direction, a virtual line passing an end of the first rib and an end of the second rib is inclined to be directed upward as approaching the storage portion in the horizontal direction.
9. The cartridge according to claim 8, wherein the first wall is inclined to be directed downward as approaching the storage portion in the horizontal direction when the cartridge is in the mounted orientation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
DESCRIPTION OF THE EMBODIMENTS
[0013] A first exemplary embodiment of the present disclosure will now be described. In the following, the exemplary embodiment will be described with reference to the drawings.
<General Configuration of Laser Beam Printer>
[0014] As illustrated in
[0015] The apparatus main body A includes a sheet storage portion 101, a sheet feeding unit 102, a sheet conveyance unit 103, a transfer roller 104, a fixing unit 105, a sheet discharge unit 106, and a laser scanner 110. The cartridge B includes a photosensitive drum 11, a charging roller 12, and a developing roller 21. A rotation axis direction (a longitudinal direction) of the photosensitive drum 11 is the Y direction in
[0016] The sheet conveyance unit 103 includes a first pair of conveyance rollers 103a, a second pair of conveyance rollers 103b, and a pretransfer guide 103c. The first pair of conveyance rollers 103a conveys a sheet fed by the sheet feeding unit 102, to the second pair of conveyance rollers 103b. The second pair of conveyance rollers 103b conveys the sheet conveyed by the first pair of conveyance rollers 103a, to a transfer nip formed between the transfer roller 104 and the photosensitive drum 11. The pretransfer guide 103c guides the sheet to the transfer nip.
[0017] The apparatus main body A further includes an openable/closable door 107 (an openable/closable member) for opening/closing an opening 1000 through which the cartridge B passes when the cartridge B is attached to/detached from the apparatus main body A. The details thereof will be described below.
<Image Forming Process>
[0018] An image forming process of the image forming apparatus according to the present exemplary embodiment will be described with reference to
[0019] When the sheet S is conveyed to a predetermined position, an image forming start signal is generated, and in response to the signal, the image forming process is started. When the image forming process is started, the photosensitive drum 11 rotationally driven by a not-illustrated driving source (a motor) is uniformly charged to a predetermined potential by the charging roller 12. A surface of the charged photosensitive drum 11 is exposed by the laser scanner 110 based on the image information. Charge on the exposed portion is removed, and an electrostatic latent image is formed. The toner in the cartridge B is carried by the developing roller 21 and supplied to the photosensitive drum 11 based on the electrostatic latent image, and then the electrostatic latent image on the photosensitive drum 11 is developed. As a result, the electrostatic latent image is made visible as a toner image on the photosensitive drum 11.
[0020] When the sheet S conveyed by the sheet conveyance unit 103 passes through the transfer nip formed between the transfer roller 104 and the photosensitive drum 11, a voltage is applied to the transfer roller 104 from the apparatus main body A, and the toner image on the photosensitive drum 11 is transferred as an unfixed image to the sheet S. Thereafter, the sheet S with the toner image transferred thereon is conveyed to the fixing unit 105, and the unfixed image is fixed to a surface of the sheet S with heat and pressure. Sheets S with toner images fixed thereon are discharged by the sheet discharge unit 106 to be stacked on a discharge tray 108.
<Configuration of Cartridge>
[0021] A configuration of the cartridge B according to the present exemplary embodiment will now be described with reference to
[0022] As illustrated in
[0023] The drum unit 10 includes the photosensitive drum 11, the charging roller 12, a charging roller cleaner 14, a cleaning blade 17, and a drum frame 19. The charging roller 12 is disposed to be in contact with the outer peripheral surface of the photosensitive drum 11, and charges the photosensitive drum 11 with voltage application from the apparatus main body A. The charging roller cleaner 14 cleans the surface of the charging roller 12. The cleaning blade 17 has flexibility, is disposed to be in contact with the outer peripheral surface of the photosensitive drum 11, and cleans the surface of the photosensitive drum 11. The toner (used toner) removed from the photosensitive drum 11 by the cleaning blade 17 is stored in a used-toner storage portion 18. The drum frame 19 forms the used-toner storage portion 18, and rotatably supports the photosensitive drum 11.
[0024] The developing unit 20 includes the developing roller 21, a supply roller 22, a developing blade 23, a stirring member 24, and a developing unit frame 29 including a developing chamber 25 and a storage chamber 26 (a storage portion). The stirring member 24 is provided in the storage chamber 26, includes a rotary shaft 24a and a sheet 24b fixed to the rotary shaft 24a, and stirs the toner stored in the storage chamber 26. The developing roller 21 and the supply roller 22 are disposed in the developing chamber 25. The toner stored in the storage chamber 26 is sent from the storage chamber 26 to the developing chamber 25 by the stirring member 24. The supply roller 22 supplies the toner in the developing chamber 25 to the developing roller 21. The developing blade 23 in contact with the peripheral surface of the developing roller 21 to regulate the layer thickness of the toner on the peripheral surface of the developing roller 21 rubs against the toner to apply charge to the toner. The developing unit frame 29 includes a gripping portion 200 (a handle) for a user to grip the cartridge B. The gripping portion 200 will be described below.
[0025] A configuration in which the developing unit 20 is supported by the drum unit 10 will now be described in detail. As illustrated in
[0026] As illustrated in
[0027] On the non-drive side, as illustrated in
<Method of Attaching/Detaching Cartridge>
[0028] A method of attaching/detaching the cartridge B to/from the apparatus main body A will now be described with reference to
[0029] As illustrated in
[0030] The cartridge B includes a first supporting boss 91a, a second supporting boss 91b, and a positioning boss 94 on an end surface on the drive side in the Y direction, and a third supporting boss 92a, a fourth supporting boss 92b, and a positioning boss 95 on an end surface on the non-drive side in the Y direction. The first supporting boss 91a is provided upstream of the second supporting boss 91b in a mounting direction M. The third supporting boss 92a is provided upstream of the fourth supporting boss 92b in the mounting direction M. As described above, the cartridge B includes the gripping portion 200 for a user to grip the cartridge B.
[0031] When the cartridge B is mounted in the apparatus main body A, a user grips the gripping portion 200 of the cartridge B and moves the cartridge B in the mounting direction M to mount the cartridge B on the apparatus main body A. In the mounting step, the first supporting boss 91a and the second supporting boss 91b of the cartridge B are supported by the upper surface 114a of the first guide member 114, and the first positioning boss 94 is inserted under the first guide member 114. Similarly, on the non-drive side of the cartridge B, the third supporting boss 92a and the fourth supporting boss 92b are supported by the upper surface 115a of the second guide member 115, and the second positioning boss 95 is moved under the second guide member 115. In other words, the first supporting boss 91a, the second supporting boss 91b, and the first positioning boss 94 surround the first guide member 114, and the third supporting boss 92a, the fourth supporting boss 92b, and the second positioning boss 95 surround the second guide member 115. As described above, the cartridge B is mounted in the apparatus main body A while the orientation of the cartridge B is restricted by the first guide member 114 and the second guide member 115.
[0032] The mounting direction M and a detaching direction D according to the present exemplary embodiment are directions in which the cartridge B is moved while the first supporting boss 91a and the second supporting boss 91b of the cartridge B are supported by the upper surface 114a of the first guide member 114, and the third supporting boss 92a and the fourth supporting boss 92b are supported by the upper surface 115a of the second guide member 115.
[0033] The mounting of the cartridge B is completed while the first positioning boss 94 and the second positioning boss 95 abut on a positioning surface 114b of the first guide member 114 and a positioning surface 115b of the second guide member 115, respectively. When the openable/closable door 107 is closed in this state, the laser beam printer 100 is capable of performing image formation. To detach the cartridge B from the apparatus main body A, a procedure reverse to the above-described mounting procedure is performed.
<Gripping Portion>
[0034] The gripping portion 200 of the cartridge B as a feature of the present exemplary embodiment will be described with reference to
[0035] As illustrated in
[0036] Different from the orientation of the cartridge B illustrated in
[0037] The gripping portion 200 according to the present exemplary embodiment has a structure described in the following when the orientation of the cartridge B is the installation orientation in which the cartridge B is completely mounted in the apparatus main body A.
[0038] As illustrated in
[0039] As illustrated in
[0040] The second wall 201b is a wall included in the storage chamber 26 in the present exemplary embodiment. The second wall 201b is a wall with which the sheet 24b of the stirring member 24 comes into contact when the sheet 24b is rotated. However, the second wall 201b may be a wall different from the wall included in the storage chamber 26.
[0041] As illustrated in
[0042] The third wall 210 includes an inclined surface 210c. A virtual line VL3 extending along the inclined surface 210c on the cross-section perpendicular to the rotation axis of the rotary shaft 24a is inclined so as to be directed upward as approaching the storage chamber 26 in the horizontal direction, and extends in a direction intersecting the virtual line VL1. In other words, the inclined surface 210c is inclined so as to be directed upward as approaching the storage chamber 26 in the horizontal direction. The third wall 210 further includes ribs 210a and 210b that protrude downward, above a lowest point 210e of the third wall 210 in the cross-section perpendicular to the rotation axis of the rotary shaft 24a. A virtual line VL2 passing a lower end 210al and the lowest point 210e of the rib 210a is inclined so as to be directed upward as approaching the storage chamber 26 in the horizontal direction, and extends in a direction intersecting the virtual line VL1. The virtual line VL2 also passes a lower end 210b1 of the rib 210b. In other words, the virtual line VL2 passing the lower end 210b1 of the rib 210b and the lowest point 210e is inclined so as to be directed upward as approaching the storage chamber 26 in the horizontal direction. The third wall 210 can include the inclined surface 210c without including the ribs 210a and 210b. The third wall 210 may not include a surface in an inclination direction similar to the inclined surface 210c as long as a virtual line can be drawn in the inclination direction similar to the virtual line VL2 passing the end of the rib. The rib of the third wall 210 may extend in the horizontal direction as long as a virtual line can be drawn in the inclination direction similar to the virtual line VL2 passing the end of the rib.
[0043] The effect produced by the gripping portion 200 when the cartridge B is in the orientation of attachment/detachment illustrated in
[0044] The third wall 210 is configured such that an inclination angle 2 of the virtual line VL2 to a horizontal line is less than an inclination angle 1 of the virtual line VL1 to the horizontal line. Further, the third wall 210 is configured such that an inclination angle 3 of the virtual line VL3 to a horizontal line is less than the inclination angle 1 of the virtual line VL1 to the horizontal line. Thus, when the cartridge B is in the orientation illustrated in
[0045] The function of the bottom surface 201c will now be described. The opening 204 in the concave part 201 is provided at the center in the longitudinal direction, and includes the bottom surface 201c at both the ends. In
[0046] Further, with the opening 204 of the concave part 201 formed over the region in the longitudinal direction, when gripping the gripping portion 200 of the cartridge B outside the apparatus main body A to mount the cartridge B in the apparatus main body A, it is conceivable that the user puts fingers into the concave part 201 from the lower opening 204 to grip the gripping portion 200. This makes it difficult for the user to mount the cartridge B in the apparatus main body A. In a case where the bottom surface 201c is provided on the concave part 201, the upper opening 204 of the concave part 201 for insertion of fingers has a wider space than the lower opening 204 has. This makes it possible to prompt the user to put fingers into the concave part 201 from above to grip the gripping portion 200.
[0047] As described above, according to the present exemplary embodiment, a cartridge can be provided including a gripping portion easily gripped even in a narrow space in the apparatus main body of an image forming apparatus.
[0048] The gripping portion according to the present exemplary embodiment is applicable to a cartridge including a photosensitive drum and a developing roller, as well as to a developing cartridge not including a photosensitive drum and a toner cartridge storing toner alone without a photosensitive drum or a developing roller. In addition, the gripping portion according to the present exemplary embodiment is applicable to a cartridge attachable to/detachable from the apparatus main body of an image forming apparatus, such as a fixing device and a transfer unit.
[0049] While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
[0050] This application claims the benefit of priority from Japanese Patent Application No. 2024-013028, filed Jan. 31, 2024, which is hereby incorporated by reference herein in its entirety.