RADIANT CATALYTIC IONIZATION DETOXIFICATION SYSTEM AND APPLICATION THEREOF AND RADIANT CATALYTIC IONIZATION DETOXIFICATION METHOD
20250242068 ยท 2025-07-31
Inventors
- Qingli Yang (Qingdao, CN)
- Yongchao Ma (Qingdao, CN)
- Ping Liu (Qingdao, CN)
- Xiudan Hou (Qingdao, CN)
- Yinglian Zhu (Qingdao, CN)
- Jian JU (Qingdao, CN)
- Fuguo Xing (Qingdao, CN)
- Yutao WANG (Qingdao, CN)
- Zijian WU (Qingdao, CN)
Cpc classification
A23B2/001
HUMAN NECESSITIES
A23B2/503
HUMAN NECESSITIES
A23B20/30
HUMAN NECESSITIES
C01P2002/72
CHEMISTRY; METALLURGY
A61L2202/11
HUMAN NECESSITIES
International classification
A23B20/30
HUMAN NECESSITIES
B01J37/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a radiant catalytic ionization detoxification system including a gas-liquid mixer configured to gas-liquid mix air carrying radiant catalytic ionized Reactive Oxygen Species with liquid material to be detoxified, and a reaction tube configured to circulate the mixed gas-liquid mixture. The detoxification system of the present disclosure is applicable to water sterilization or aflatoxin removal in edible oils. The radiant catalytic ionization chamber in the system can provide the system with air containing Reactive Oxygen Species, wherein mesh panels coated with photocatalytic materials are configured inside the chamber body, which configuration not only increases the photocatalytic material content per unit volume, but also expands the light-exposed surface area due to uniform distribution of the photocatalytic materials on the mesh panels. The system uses a U-shaped tube as the reaction tube, and the length of the reaction tube can be freely designed according to the practical detoxification requirements.
Claims
1. A radiant catalytic ionization detoxification system, comprising a gas-liquid mixer (1) configured to gas-liquid mix air carrying radiant catalytic ionized Reactive Oxygen Species with liquid material to be detoxified, and a reaction tube (4) configured to circulate the mixed gas-liquid mixture; wherein the reaction tube (1) comprises a plurality of U-shaped tubes (4-1), and a connecting tube (4-2) configured to connect the U-shaped tubes (4-1); an air supplement tube (4-3) is detachably connected at a distal end of a straight tube section of the U-shaped tubes (4-1), the air supplement tube (4-3) being configured to introduce air carrying radiant catalytic ionized Reactive Oxygen Species into the U-shaped tubes (4-1); a plurality of air supplement holes (4-31) are disposed on a wall of the air supplement tube (4-3); a plurality of fins (4-32) are disposed on the air supplement tube (4-3); the air carrying radiant catalytic ionized Reactive Oxygen Species are provided by a radiant catalytic ionization chamber (2); the radiant catalytic ionization chamber (2) comprises a chamber body (2-1), a plurality of mesh panels (2-2) disposed in the chamber body (2-1) and a lamp tube (2-3) configured to provide a radiant light source; a photocatalytic material which produces Reactive Oxygen Species upon light irradiation is coated on the mesh panels (2-2); a fixing frame (2-4) is further disposed in the chamber body (2-1), the fixing frame (2-4) being configured to fix the mesh panels (2-2) and the lamp tube (2-3); a fixing hole (2-41) configured to fix the lamp tube (2-3), and a fixing rod (2-42) configured to fix the mesh panels (2-2) are disposed on the fixing frame (2-4); a mounting hole (2-21) configured to be passed through by the lamp tube (2-3), and a fixing hole (2-22) configured to be passed through by the fixing rod (2-42) are disposed on the mesh panels (2-2); and the photocatalytic material is FeWO.sub.4-rGO composite material.
2. The radiant catalytic ionization detoxification system according to claim 1, wherein the FeWO.sub.4-rGO composite material is prepared by the following method: adding FeWO.sub.4 into ethanol and ultrasonically treating a mixture of FeWO.sub.4 and ethanol; after adding APTES into FeWO.sub.4 suspension, heating the mixture at 70 C. for 4 h; subsequently collecting the powder, washing with ethanol, and drying; and then, adding APTES-modified FeWO.sub.4 into distilled water, and ultrasonically treating a mixture of APTES-modified FeWO.sub.4 and distilled water, and then adding rGO; after stirring for 60 min, maintaining resultant suspension at 180 C. for 12 h; finally collecting a resulting product, washing with water, and drying at 80 C., thereby obtaining FeWO.sub.4-rGO.
3. The radiant catalytic ionization detoxification system according to claim 2, wherein the FeWO.sub.4 is prepared by the following method: firstly dissolving FeCl.sub.3.Math.6H.sub.2O and Na.sub.2WO.sub.4.Math.2H.sub.2O respectively into distilled water; then, adding ascorbic acid into FeCl.sub.3 solution during continuous stirring for complete dissolution; next, slowly adding Na.sub.2WO.sub.4 solution into the above mixture; after further stirring, maintaining the mixture at a high temperature for a certain period of time; then naturally cooling down to room temperature; collecting a resulting precipitate by centrifugation, and drying after washing.
4. An application of the radiant catalytic ionization detoxification system according to claim 1 in water sterilization or aflatoxin removal in edible oils.
5. A radiant catalytic ionization detoxification method, applied to the system according to claim 1, comprises a step of generating Reactive Oxygen Species according to radiant catalytic ionization, a step of gas-liquid mixing air carrying radiant catalytic ionized Reactive Oxygen Species with liquid materials to be detoxified, and a step of detoxifying bacteria or aflatoxin in liquid materials by Reactive Oxygen Species.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0036] Terms used in the present disclosure, unless otherwise indicated, generally have the meanings commonly understood by those of ordinary skill in the art.
[0037] Hereinafter, the present disclosure is described in further detail in connection with specific embodiments and with reference to data. The following embodiments are only for the purpose of exemplifying the present disclosure, and are not intended to limit the scope of the present disclosure in any way.
Embodiment 1
[0038] As shown in
[0039] The radiant catalytic ionized Reactive Oxygen Species are obtained by means of Radiant Catalytic Ionization (RCI) technology. The radiant catalytic ionization (RadiantCatalyticIonization, RCI) is an emerging bactericidal detoxification technology that can be used without restriction in human, animal and plant environments as it does not produce potentially dangerous by-products such as ozone, formaldehyde or carbon monoxide. The core of this technology is the photocatalytic effect, i.e., generating electron (e.sup.) and hole (h.sup.+) pairs by absorbing light energy with the help of photocatalytic materials, and converting them into Reactive Oxygen Species (ROS) with strong oxidising capacity and participate in the redox reaction of organic substances. There are many photocatalytic materials available, e.g., the photocatalytic materials can use g-C.sub.3N.sub.4 and/or FeWO.sub.4-rGO composite material, can also use TiO.sub.2, Bi.sub.2WO.sub.6, Upconversionnanoparticles@TiO.sub.2, AgAgCl/-Fe.sub.2O.sub.3 and the like.
[0040] The gas-liquid mixer 1 is a device for sufficiently mixing the gas and the liquid. In the mixing process, breaking the gas into small bubbles or micron and nano types of bubbles in the liquid, thereby increasing the contact area between the gas and the liquid, and effectively improving the sufficient redox reaction between Reactive Oxygen Species in the gas and materials to be treated in the liquid.
[0041] The liquid material to be detoxified and treated can be aflatoxin-contaminated cooking oil (as well as zearalenone, vomitoxin, etc.), beverage, soya milk, milk, etc., or sewage to be sterilized.
[0042] The detoxification system of the present disclosure uses the photocatalytic material and the liquid to be treated without contact to each other to carry out the detoxification treatment, which firstly avoids the secondary contamination of the liquid by the photocatalytic material, and secondly avoids the risk of quality degradation caused by the liquid being directly irradiated by the light (e.g., the light will change the acidity, the peroxide value, the unsaturated fatty acid, etc. of the peanut oil).
[0043] In a process wherein Air carrying Reactive Oxygen Species and liquid materials to be detoxified circulates in the reaction tube 4, the Reactive Oxygen Species constantly play redox reaction. However, with the continuous consumption of Reactive Oxygen Species in the air, the oxidation capacity of the gas is gradually reduced. In order to solve this problem, it is necessary to constantly filled with air carrying radiant catalytic ionized Reactive Oxygen Species, in a process of gas-liquid mixtures circulating in the reaction tube 4, and thus achieve a rapid processing effect. When the amount of Reactive Oxygen Species (ROS) in the air carrying Reactive Oxygen Species (ROS) replenished into the liquid materials is sufficient, there is no need to add new Reactive Oxygen Species into the reaction tube 4. But if the air carrying Reactive Oxygen Species (ROS) replenished into the liquid material is insufficient to treat the liquid materials to be detoxified, based on the above mentioned technical solution, it is necessary to continually replenish the air carrying radiant catalytic ionized Reactive Oxygen Species (ROS) into the gas-liquid mixture during circulating the gas-liquid mixture in the reaction tube 4.
[0044] As a specific implementation, the present disclosure provides a specific embodiment of the reaction tube 4, as shown in
[0045] During circulating the mixed materials in the reaction tube 4, the Reactive Oxygen Species in the air are continuously consumed, and the oxidation capacity of the gas gradually decreases, therefore, in order to improve the detoxification efficiency, it is necessary to maintain the content of Reactive Oxygen Species in the mixed materials. And for this purpose, it is necessary to continuously replenish new air carrying radiant catalytic ionized Reactive Oxygen Species. As a specific implementation, as shown in
[0046] In order to improve the mixing degree between the newly replenished gas and the liquid, as shown in
[0047] Regarding to the detoxification system of the present disclosure, the amount of Reactive Oxygen Species carried in the air is crucial to the detoxification effect, in order to improve the concentration of Reactive Oxygen Species carried in the air, the present disclosure provides a specific embodiment. As shown in
[0048] A plurality of mesh panels 2-2 coated with photocatalytic materials disposed in the radiant catalytic ionization chamber 2 of the present disclosure could stimulate more Reactive Oxygen Species under irradiation of the lamp tube 2-3; the chamber body 2-1 is open at both ends, with an air inlet at one end and an air outlet at the other end, and the Reactive Oxygen Species are driven by a blower (which is not shown in the drawings yet) to enter from the chamber 2 into a gas-liquid mixer 1, so as to be mixed with the liquid material to be treated. Specifically, the mesh panels 2-2 may use a mesh panel of a light-transmitting material; and a photocatalytic material is attached to the surface of the mesh panels 2-2. Compared with the existing catalytic ionization device, the radiant catalytic ionization chamber 2 of the present disclosure uses the mesh panels 2-2 coated with the photocatalytic materials, instead of setting the photocatalytic material on a flat plate. Therefore, the present disclosure not only increases the photocatalytic material content per unit volume, but also increases the area of light illumination at the same time due to the photocatalytic material being uniformly attached to the surface of the mesh panels. At the same time, the mesh structure of the mesh panels 2-2 is more loaded with the photocatalytic material, under a premise that it meets the need of gas circulation and facilitates the circulating air to pass through mesh panels and to take away the Reactive Oxygen Species generated by the irradiation of the photocatalytic material on the mesh panel, so as to provide the system with sufficient Reactive Oxygen Species. As a specific embodiment, the mesh panels 2-2 use a light transmissive acrylic, PC or PVC rigid sheet covered with air permeable holes, and photocatalytic materials are attached to the mesh panels 2-2.
[0049] As a specific application solution, as shown in
[0050] The structure of the fixing frame 2-4 is shown in
[0051] The specific type of the lamp tube 2-3 is not particularly limited, as long as it is capable of irradiating the catalytic semiconductor material to produce Reactive Oxygen Species, such as ordinary fluorescent lamp tubes or lamp tubes that produce special wavelengths of light, such as in embodiment 3 wherein a 300 W xenon lamp and an optical cut-off filter are used.
[0052] When in use, the lamp tube 2-3 in the radiant catalytic ionization chamber 2 are turned on for irradiation catalysis, and a pump is used to pump the material to be treated in the material-liquid tank 3 into the gas-liquid mixer 1. At the same time, a blower is used to replenish the Reactive Oxygen Species produced by the radiant catalytic ionization chamber 2 into the gas-liquid mixer 1 to mix it with the liquid materials, and the mixed materials are pumped by the pump into the reaction tube 4, so as to be detoxified. Inside the reaction tube 4, the oxidising capacity of the gas gradually decreases, so in order to improve the detoxification efficiency, the air supplement tube 4-3 is used to replenish gas to the reaction tube 4.
Embodiment 2
[0053] Based on the detoxification system in embodiment 1, the present embodiment 2 provides a photocatalytic material-FeWO.sub.4-rGO composite material that can be used in the detoxification system, the FeWO.sub.4-rGO composite material being prepared by the following methods:
(1) Preparation of FeWO.SUB.4
[0054] Firstly dissolving 5 mmol FeCl.sub.3.Math.6H.sub.2O and 5 mmol Na.sub.2WO.sub.4.Math.2H.sub.2O respectively into 25 ml distilled water. Then, adding 0.5 mmol ascorbic acid into FeCl.sub.3 solution under continuous stirring for complete dissolution. Next, slowly adding Na.sub.2WO.sub.4 solution into the above mixture. After further stirring for 30 min, adding the mixture into 100 mL autoclave (the autoclave in this embodiment 2 was only used as a reaction vessel), and maintaining at 180 C. for 12 h. Then naturally cooling down the autoclave to room temperature. Collecting a resulting precipitate by centrifugation, and washing with distilled water and anhydrous ethanol several times, and drying in air at 80 C. for 6 h.
(2) Preparation of FeWO.SUB.4.-rGO Composite Material
[0055] Firstly adding 2 g FeWO.sub.4 into 300 mL ethanol, and ultrasonic treating a mixture of the 2 g FeWO.sub.4 and 300 mL ethanol (ultrasonic condition 300 W) for 30 min. After adding 2 m LAPTES into FeWO.sub.4 suspension, heating the mixture at 70 C. for 4 h. Subsequently collecting the powder, washing with ethanol for several times, then drying it at 80 C. for overnight. Afterwards, adding 1 g APTES-modified FeWO.sub.4 into 60 mL distilled water, and ultrasonic treating (ultrasonic condition 300 W) for 15 min, and then adding 0.05 g rGO. After stirring for 60 min, transferring a resulting suspension into an autoclave, and maintaining it at 180 C. for 12 h. Collecting a resulting product, washing with water, and drying at 80 C. for overnight, to obtain FeWO.sub.4-rGO.
Embodiment 3
[0056] In order to compare the superiority of charge modification method, snowflake-like FeWO4 prepared in step (1), FeWO.sub.4-rGO-U (FeWO.sub.4-rGO-U is a mixture of FeWO.sub.4 and rGO milled and mixed directly) and FeWO.sub.4-rGO prepared by the above method were compared and tested, respectively.
(1) XRD Test
[0057] The results are shown in
(2) Raman Spectroscopy Test
[0058] The results are shown in
(3) UV-Vis Diffuse Reflection
[0059] The results are shown in
(4) N.SUB.2 .Adsorption and Desorption
[0060] The N.sub.2 adsorption-desorption isotherms of the prepared products are shown in
(5) SEM Test and TEM Test
[0061] The results are shown in
[0062] As shown in
Morphological Changes of the Generated FeWO.SUB.4 .Under Different Temperature Conditions
[0063] Firstly dissolving 5 mmol FeCl.sub.3.Math.6H.sub.2O and 5 mmol Na.sub.2WO.sub.4.Math.2H.sub.2O respectively into 25 ml distilled water. Then, adding 0.5 mmol ascorbic acid into the FeCl.sub.3 solution under continuous stirring for complete dissolution. Next, slowly adding Na.sub.2WO.sub.4 solution into the above mixture. After further stirring for 30 min, the mixture was added into 100 mL autoclave, maintaining it at a certain temperature for 12 h. Then naturally cooling down the autoclave to room temperature. Collecting a resulting precipitate by centrifugation, and washing several times with distilled water and anhydrous ethanol, and drying it in air at 80 C. for 6 h.
[0064] The results are shown in
Morphological Changes of the Generated FeWO.SUB.4 .Under Different Time Conditions
[0065] Firstly, dissolving 5 mmol FeCl.sub.3.Math.6H.sub.2O and 5 mmol Na.sub.2WO.sub.4.Math.2H.sub.2O respectively into 25 ml distilled water. Then, adding 0.5 mmol ascorbic acid into the FeCl3 solution under continuous stirring for complete dissolution. Next, slowly adding Na.sub.2WO.sub.4 solution into the above mixture. After further stirring for 30 min, adding the mixture into a 100 mL autoclave and maintaining it at 180 C. for a certain period of time. Then naturally cooling the autoclave to room temperature. Collecting a resulting precipitate by centrifugation, and washing it several times with distilled water and anhydrous ethanol, and drying it in air at 80 C. for 6 h.
[0066] In order to understand the growth mechanism of snowflake-like FeWO.sub.4, SEM of the material prepared at different hydrothermal times is shown in
[0067] Based on the above analysis, the shape evolution process of the snowflake-like microstructures is shown in
Effect of Different Amounts of Ascorbic Acid on Product Morphology
[0068] Firstly dissolving 5 mmol FeCl.sub.3.Math.6H.sub.2O and 5 mmol Na.sub.2WO.sub.4.Math.2H.sub.2O respectively into 25 ml distilled water. Then, adding a certain amount of ascorbic acid into FeCl.sub.3 solution under continuous stirring for complete dissolution. Next, slowly adding Na.sub.2WO.sub.4 solution into the above mixture. After further stirring for 30 min, adding the mixture into a 100 mL autoclave, and maintaining it at 180 C. for 12 h. Then naturally cooling down the autoclave to room temperature. Collecting a resulting precipitate by centrifugation, and washing with distilled water and anhydrous ethanol several times, and drying in air at 80 C. for 6 h.
[0069] The effect of different amounts of ascorbic acid on the morphology of the product was studied and the studied results are shown in
Effect of Different Raw Materials on FeWO.SUB.4
[0070] In case where step (1) of embodiment 2 does not change, respectively, A only replacing FeCl.sub.3.Math.6H.sub.2O with equimolar Fe(NO.sub.3).sub.3.Math.9H.sub.2O, and Bonly adding 0.1 mmol of cetyltrimethylammonium bromide when adding ascorbic acid.
[0071] The results are shown in
[0072] Aflatoxin (AFB1) degradation experiments were performed as following steps of:
[0073] Coating 500 mg of flower-like FeWO.sub.4-rGO composite material prepared in embodiment 2 on a glass substrate, and then adding it into 100 mL of corn oil (concentration 16.8 ppb) containing AFB1 with 500 rpm magnetic stirring. And then placing it in the dark and stirring it for 30 min, so as to achieve adsorption-desorption equilibrium. Using a 300 W xenon lamp to irradiate the suspension. Collecting 5 mL of corn oil at 0 min, 15 min, 30 min, 45 min, 60 min, and 75 min of irradiation time, respectively. The concentration of AFB1 in peanut oil was tested by liquid chromatography, and the results are shown in Table 1. The control groups were snowflake-like FeWO.sub.4 and FeWO.sub.4-rGO-U prepared as comparison examples.
TABLE-US-00001 TABLE 1 Light time (min) 0 15 30 45 60 75 AFB.sub.1concentration (ppb) in 16.8 15.3 14.2 13.6 12.8 13.8 snowflake-like FeWO4group AFB.sub.1concentration (ppb) in 16.8 14.6 11.2 9.6 8.7 6.2 snowflake-like FeWO4-rGO- Ugroup AFB.sub.1concentration (ppb) in 16.8 12.1 9.6 4.1 3.6 2.5 snowflake-like FeWO4- rGOgroup
[0074] It can be seen from Table 1, in comparison with snowflake-like FeWO.sub.4 and FeWO.sub.4-rGO-U, flower-like FeWO.sub.4-rGO has excellent photocatalytic degradation performance for corn oil AFB.sub.1.
Application Example 2
[0075] Escherichia coli bacterial fluids were mixed with the prepared materials, and irradiated with an optical cut-off filter (>420 nm) using a 300 W xenon lamp for antimicrobial performance evaluation experiments. The bacterial suspensions with different irradiation time intervals (0 min, 5 min, 10 min, 15 min, 20 min, 25 min) were taken and coated on LB agar plates, and incubated for 4 h at 37 C. in a thermostat to observe the growth of the colonies. At the same time, the bacterial fluids were diluted, and plate counting was performed, so as to determine the number of surviving bacteria and calculate the bactericidal efficiency.
[0076] Note: N.sub.0 and N.sub.t in the formula are the number of colonies counted in the control group and the sample plate respectively.
[0077] The experiment results are shown in Table 2.
TABLE-US-00002 TABLE 2 Light time (min) 0 5 10 15 20 25 Bactericidal efficiency of 1 0.91 0.83 0.79 0.75 0.71 snowflake-like FeWO.sub.4 group Bactericidal efficiency of 1 0.84 0.71 0.63 0.59 0.52 snowflake-like FeWO.sub.4-rGO- U group Bactericidal efficiency of 1 0.65 0.42 0.36 0.21 0.08 snowflake-like FeWO.sub.4-rGO group
[0078] As can be seen from Table 2, compared with snowflake-like FeWO.sub.4 and FeWO.sub.4-rGO-U, snowflake-like FeWO.sub.4-rGO prepared in the present disclosure has excellent photocatalytic killing performance against Escherichia coli.
[0079] The foregoing is only a preferred embodiment of the present disclosure, and is not intended to be a limitation of the present disclosure in any other form, and any skilled person familiar with the art may use the technical content disclosed above to change or reformat into equivalent embodiments of equivalent changes. However, any simple modification, equivalent change or transformation of the above embodiments based on the technical substance of the present disclosure without departing from the content of the technical solutions of the present disclosure still belongs to the protection scope of the technical solutions of the present disclosure.