Continuous Polarization Adhesive Bonding and Transmission Apparatus for Shoemaking

Abstract

The present invention relates to a continuous polarization adhesive bonding and transmission apparatus for shoemaking. A polarizing device is provided inside a polarization chamber, and a conveyor belt capable of conveying materials is provided below said polarization chamber. The entrance side and the exit side of said polarization channel is respectively provided with a wave blocking tunnel, and said conveyor belt is installed through said wave blocking tunnel. The conveyor belt is provided with spaced electromagnetic protection plates, and the material to be polarized is provided between the two electro magnetic protection plates. When the material conveyed by the conveyor belt is polarized through the polarization chamber, the spaced electromagnetic protection plates can prevent the leakage of polarized waves.

Claims

1. A continuous polarization adhesive bonding and transmission apparatus for shoemaking, which is provided with a polarization chamber, a polarization device is provided inside said polarization chamber, and a conveyor belt is provided below the polarization chamber, said conveyor belt can transport the material passes through the polarization chamber and then polarized by the polarization device; there is a wave blocking tunnel on the entry side and the exit side below the polarization chamber, the conveyor belt runs through the wave blocking tunnel on the entry side, the tunnel and the leaving side of the wave-blocking tunnel; characterized in that: the inner wall of the wave-blocking tunnel is provided with wave-reducing columns, and the conveyor belt is provided with spaced electromagnetic protection plates, the materials transported by the conveyor belt is between the two electromagnetic protection plates.

2. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 1, wherein the electromagnetic protection plate is upright on the conveyor belt.

3. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 1, wherein the electromagnetic protection plate is a domino-type electromagnetic protection plate.

4. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 3, wherein the lower end of the domino-type electromagnetic protection plate is connected to a bottom gate plate that is almost perpendicular to it; an upper roller is provided above the wave blocking tunnel, and a lower roller is provided below the conveyor belt; thereby, when the domino-type electromagnetic protection plate is driven by the conveyor belt and advances to the top and touches the upper roller, it will fall down, while its bottom gate plate touches the lower roller, it appears in an upright state.

5. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 3, wherein the entry side and exit side of the polarization chamber are each provided with a shutter-type electromagnetic protection plate, the inner and outer points of the protective plate are respectively provided with the detection on switch and the detection off switch.

6. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 5, wherein the shutter-type electromagnetic protection plate is provided with a shutter cloth between two gear-type track shafts, and the shutter cloth can be divided into two parts of hollow surface part and the solid surface part; when the shutter cloth is turned to the solid surface part, the shutter is closed, when the shutter cloth is turned to the hollow surface part, the shutter is opened.

7. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 1, wherein said conveyor belt can be a cantilevered turntable conveyor belt to keep the electromagnetic protection plate in a rising state when entering and exiting the tunnel; a transmission wheel is installed below the protective plate so that it can slide smoothly; when it reaches the inside of the polarization chamber, the electromagnetic protective plate descends, and a stainless steel plate is used to cover the opening between the material pallets above the electromagnetic protective plate.

8. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 1, an automatic glue sweeper that can remove residual glue on the shoe body is provided, the automatic glue sweeper is installed with a brushing wheel on both sides of the conveyor belt, and an infrared rangefinder for detecting the peripheral position of the sole is provided, thereby adjusting the distance between the two brushing wheels so that when the sole passes between the two brushing wheels, the brush wheel shall brush off the residual glue around the sole from top to bottom.

9. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 1, wherein the distance between the wave reduction columns is less than 6 mm.

10. The continuous polarization adhesive bonding and transmission apparatus for shoemaking as claimed in claim 3, wherein the outer periphery of the domino-type electromagnetic protection plate is covered with hoses of metal, carbon fiber or EMI sponges.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG. 1A is a three-dimensional diagram showing a conventional shoe.

[0021] FIG. 1B is a schematic cross-sectional view of a conventional shoe.

[0022] FIG. 2 is a schematic diagram of a common electromagnetic polarization machine production line.

[0023] FIG. 3 is a schematic diagram of another common electromagnetic polarization machine production line.

[0024] FIG. 4 is a schematic diagram of another common electromagnetic polarization machine production line.

[0025] FIG. 5 is a schematic diagram of the electromagnetic polarization machine production line of the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

[0026] FIG. 6 is a schematic diagram of the second embodiment of the electromagnetic polarization machine production line for the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

[0027] FIG. 7 is a side view of the domino-type electromagnetic protection plate of the continuously polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

[0028] FIG. 8 is a schematic plan view of the wave blocking tunnel and the electromagnetic protection plate of the continuously polarization adhesive bonding and transmission apparatus for shoemaking according the present invention.

[0029] FIG. 9 is a schematic diagram of the shutter-type electromagnetic protection plate of the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

[0030] FIG. 10 is a schematic diagram of the operation of the automatic scanner of the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

[0031] FIG. 11 is a schematic diagram of the cantilevered turntable conveyor belt of the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

[0032] FIG. 12 is a schematic diagram of the electromagnetic polarization machine production line of the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the second embodiment of the present invention.

[0033] FIG. 13 is a partial enlarged schematic diagram of the third embodiment of the electromagnetic polarization machine production line schematic diagram of the continuous polarization adhesive bonding and transmission apparatus for shoemaking according to the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT

[0034] The continuous polarization adhesive bonding and transmission apparatus for shoemaking of the present invention, as shown in FIG. 5, the electromagnetic polarization machine production line 500 is equipped with a polarization apparatus 520 inside the polarization chamber 510. A conveyor belt 530 is provided below the polarization chamber 510. The conveyor belt 530 is circular and is mainly used to carry the shoe body 50 (including soles and vamp) to the bottom of the polarization chamber 510, after being polarized by the polarization apparatus 520, and then transport the polarized shoe body 50 to the rear-end operation area.

[0035] As shown in FIG. 5, the entry side and the exit side of the polarization chamber 510 are each provided with a wave blocking tunnel 540/550, and the conveyor belt 530 passes through said wave blocking tunnel 540, 550. The conveyor belt 530 is also provided with spaced electromagnetic protection plates 561, 562, 563 . . . , each electromagnetic protection plate 561, 562, 563 . . . is upright on the conveyor belt 530, and the shoe body 50 on the conveyor belt 530 is located between each two electromagnetic protection plates 561, 562, 563 . . . , since the upper ends of the electromagnetic protection plates 561, 562, 563 . . . are open, not only the production capacity can be effectively increased, but also the opening height can be unrestricted and can be applied to riding boots, boots, etc., Moreover, the wave blocking tunnels 540 and 550 are short and have low construction cost. Taking the polarization time as 20 seconds and the production line speed as 6 meters per minute as an example, then approximately 15 pairs of shoes can be polarized per minute, and the cooling time is 8 seconds.

[0036] Please refer to FIG. 6, it is another embodiment of the continuously polarized adhesive bonding and transmission apparatus for shoemaking of the present invention. As shown in this figure, the electromagnetic polarization machine production line 600 is also installed inside the polarization chamber 610. In the polarization apparatus 620, a conveyor belt 630 is provided below the polarization chamber 610. A wave blocking tunnel 640 and 650 are respectively provided on the entry and exit sides of the polarization chamber 610. The conveyor belt 630 passes through the wave blocking tunnel 640 and 650. 650. The difference is that this conveyor belt 630 is a double-track conveyor belt, and the electromagnetic shielding plates provided on the conveyor belt 630 are domino-type of electromagnetic shielding plates 661, 662, 663 . . . , and at the entrances of the wave blocking tunnels 640 and 650 are respectively a shutter-type electromagnetic protection plate 671, 672, and at the exit and the inner point of the shutter-type electromagnetic protection plate 671, 672 are respectively provided with a detection opening switch 681 and a detection closing switch 682.

[0037] Please refer to FIG. 7, the domino type electromagnetic protection plates 661, 662, 663 . . . are covered with hoses 664 of metal, carbon fiber, EMI sponge . . . etc. on their outer periphery, and the lower ends on both sides are pivoted on the outer rail shaft of the conveyor belt 630, and its lower part is connected to a bottom gate 66a that is almost perpendicular to it. An upper roller 66b is provided above the wave-blocking tunnels 640 and 650, and a lower roller 66c is provided below the conveyor belt 630; thereby, when the domino-type electromagnetic protection plates 661, 662, 663 . . . are driven by the conveyor belt 630 and advance to the upper part thereof and touch the upper roller 66b, they will fall down; while the bottom gate plate 66a touches the lower roller 66c, it is in an upright position.

[0038] Referring again to FIG. 8, it can be seen that since the conveyor belt 630 runs through the wave blocking tunnels 640 and 650, the wave reducing columns 64a, 64b, 64c . . . preset inside the wave blocking tunnels 640 and 650 surround the wave blocking tunnels. When the domino-type electromagnetic protection plates 661, 662, 663 . . . are erected on the inner sides of the tunnels 640 and 650, they form an almost airtight cross-section with the surrounding wave reduction columns 64a, 64b, 64c . . . to achieve a condition of absolutely preventing polarized waves from leaking out.

[0039] Please refer to FIG. 9, the shutter type electromagnetic protection plates 671, 672 are arranged with a shutter cloth 67c between the two gear track shafts 67a, 67b. The shutter cloth 67c can be divided into a hollow surface 67cl and a solid surface 67c2. When the shutter cloth 67c turns to the hollow surface 67c1, the shutter is in an open state, allowing the shoe body to pass; when the shutter cloth 67c turns to the solid surface 67c2, the shutter is in a closed state, which can prevent the leakage of polarized waves.

[0040] Please refer to FIG. 10. The continuous polarization adhesive bonding transmission device for shoemaking of the present invention can be installed with an automatic glue sweeper 700 at the front end of the electromagnetic polarization machine production line to remove the residual glue on the shoe body. The automatic glue sweeper 700 is equipped with a brush wheel 710, 720 on both sides of the conveyor belt, and is respectively equipped with an infrared range finder 730, 740. The infrared range finder 730, 740 can be used to detect the sole of the shoe 70, thereby adjusting the distance between the two brushing wheels 710 and 720, so that when the sole 70 passes between the two brushing wheels 710 and 720, the two brushing wheels 710 and 720 can be used to instantly brush away the residual glue around the sole 70 from top to bottom.

[0041] Since the production capacity of the continuous electromagnetic polarization machine is determined by the material grid distance, linear speed and polarization chamber length, in a condition of without changing the production line speed and polarization chamber length, the production capacity for the materials of continuously arranged and grid arranged will differ by two times. And when the speed of the chamber and production line remains unchanged, if the production capacity can be doubled, it means that the depreciation and amortization costs, electricity bills, etc. of the microwave magnetron will be reduced by . In order to improve the continuous arrangement and mass production, another embodiment of the continuously polarization adhesive transmission apparatus for shoemaking of the present invention is produced.

[0042] Please refer to FIG. 11, which is an another embodiment of the continuous polarization adhesive bonding and transmission apparatus for shoemaking of the present invention. As shown in this figure, the conveyor belt is a cantilevered turntable conveyor belt 810, and there is no mechanical facility below the conveyor belt 810, so the electromagnetic protection plate 820 can be improved and designed to rise and fall vertically. As shown in FIGS. 12 and 13, the electromagnetic protection plate 820 remains in a rising state when entering and exiting the tunnel, and a transmission wheel 830 is installed below the electromagnetic protection plate 820 so that it can slide smoothly. When the electromagnetic protection plate 820 reaches the bottom of the polarization chamber, it remains in a rising state, the plate 820 is then lowered, and the opening between the material pallets 850 is covered with a stainless steel plate 840 above the electromagnetic protection plate 820. Where in, the EMI radiation-proof sponge can prevent metal from rubbing against each other when the machine vibrates, and can also enhance the microwave suppression effect. Therefore, it is composed of vertical lifting electromagnetic protection plate plus cantilever turntable conveyor belt plus microwave descending chamber. In this way, the materials can be continuously arranged. If the polarization time is 20 seconds, the polarization chamber length is 2 meters, and the working hours are 8 hours per day, the production capacity can reach 7200 pairs per day. If the chamber length of a microwave oven used in the general food industry is 4 meters, the production capacity can reach 14,400 pairs per day, and the effect is remarkable.

[0043] In addition, the large-opening continuous polarization chamber is a problem that the industry urgently needs to overcome. If the opening is 5-10 cm, the material will be limited, and it can only be used for drying smaller materials such as powder, dried fruit . . . etc. However, when central kitchens such as Costco, campuses, military camps, etc. use microwaves to defrost beef pieces, they can only use single-batch microwave ovens because the height of the pieces of meat is very high and inconsistent, which is inefficient and is not easy to promote in other industries. If the problem of opening height can be effectively overcome, its technical applications will include but not be limited to: food industry, shoe industry, papermaking, wood furniture, environmental recycling, painting . . . and other industries.

[0044] The continuous polarized adhesive bonding and transmission apparatus for shoemaking of the present invention, when implemented, has the following detailed constructions, which can be in the form listed below to improve the overall performance, including: [0045] (1). Since the polarization wave system periodically intersects and will form hot and cold stratification, the simulation of the polarization wave mode is very important. Therefore, lengthening the polarization chamber can increase the polarization time while the conveyor belt speed and production capacity remain unchanged. If the polarization is uneven, the polarization chamber can also be lengthened to increase the number of cycles to improve. [0046] (2). The thickness of the adhesive will affect the polarization effect. All materials will absorb polarization waves to some extent. In addition to absorption, another key factor is the thickness of the material. The thicker the material, the greater the dielectric loss and the faster the temperature rises. However, the thickness of foam soles is 20 mm minus 50 mm, but the adhesive layer is only 0.1 mm minus 0.2 mm, so a polarizing absorber is needed to make the adhesive layer heat up much faster than the foam sole. [0047] (3). The height of the polarization chamber will also affect the uniformity of polarization. The higher the height of the chamber, the more difficult it will be for the polarization wave to have a uniform mode. If it is to be used in high-top shoes such as riding boots and long boots in the future, the magnetic field can be used. The control tubes can be placed on both sides of the chamber in a staggered arrangement to lengthen the chamber, speed up the line speed, and feed materials with a single shoe. [0048] (4). The entrance and exit openings of wave-blocking tunnels can be designed with wave-reducing columns. [0049] (5). The casing weld bead is equipped with a design of metal hose double-layer jacket. [0050] (6). Microwave protection materials can be silver fiber knitted fabric, carbon fiber knitted fabric, or radiation shielding sponge. [0051] (7). Folding edges, welding beads, and all sharp corners must be rounded, and there must be no metal burrs. [0052] (8). The magnetron is water-cooled under continuous operation, and the power is 600 W, 1 KW, 3 KW. It has low power, multiple outputs and high efficiency. [0053] (9). Set up automatic leak detection and shutdown system. [0054] (10). Polarization chamber camera: Use the screen to monitor polarization conditions. [0055] (11). Install anti-fool devices, and two power-off devices must be installed when the warehouse door opens accidentally to prevent one of them from malfunctioning. [0056] (12). If the conveyor belt use an anti-pulley drive, which may cause slippage when driven by multiple fixtures. If the set production line speed does not match the actual speed, the polarization time will be faster and slower, the yield rate will be affected, the gear synchronous transmission can be installed to improve it. [0057] (13). The clamp currently used is POM, which is not strong enough and will block waves. The teeth may slip after being disassembled several times, and the screws are made of metal and are prone to wave interference. The above situation can be improved by using zirconia that does not absorb waves and is used in high-strength applications such as automobile bearing gears and cutting tools. [0058] (14). If the clamp cannot be disassembled and assembled quickly enough and the side pressure is not enough, a reusable vacuum bag can also be used for continuous operation, but the bag must be thickened to avoid rewinding. Moreover, the vacuum bag will pressurize the entire shoe vamp, and the rear root of the shoe last must fit snugly with the shoe vamp to avoid wrinkles there after heating. [0059] (15). The bottom mold can be made of low water absorption and low wave absorption materials such as EVA and TPR to avoid overheating during continuous operation. [0060] (16). The support base plate is currently made of Melamine which will overheat during continuous operation. It can be replaced by PP, PEEK or zirconia. [0061] (17). If the last is made of plastic, it has to be confirmed by the manufacturer. It is suggested to use talcum powder and calcium carbonate highly filled lightweight materials to improve the heat protection effect. [0062] (18). To position the toe and heel, a PUR dispensing machine can be used to place glue at a single point on the toe and heel before fitting and positioning. This can avoid positioning when the clamp or vacuum bag is pressurized. The pulling force of single-point glue dispensing is very small. If it is stuck crookedly, it can be unplugged and re-attached. After the glue is fixed, the clamp can be put in to speed up the disassembly and assembly. The amount of glue should not be too thick to avoid glue overflow. [0063] (19). To prevent from leakage of electromagnetic wave, place a Gauss meter 5 cm from the entrance and exit, turn on the non-interruptible microwave and allow the mold to enter and exit normally at linear speed for 3 minutes, and the detection dose does not exceed 4 m W/cm2 (the international standard is 5 mW/cm2).

[0064] The characteristics of the continuous polarization bonding and transmission apparatus for shoemaking of the present invention can be summarized as follows: [0065] 1. Considering the limitations of the microwave suppression structure of the enhanced tunnel, the microwave suppression design direction has shifted from tunnel enhancement to focus on the material itself. If the material is not infinitely long, there may be gaps between the materials, so this gap can be used to install a microwave suppression structure. In this way, the size of the suppressor can be consistent with the size of the material, forming a continuous dynamic gate microwave suppression structure. [0066] 2. Microwaves can be blocked by the movable electromagnetic protective plate moving along with the material. As long as the size of the electromagnetic protective plate increases as the material increases, it can be increased material size, microwave oven opening size without changing the microwave suppression structure of the chamber and the length of the chamber tunnel. [0067] 3. In order to prevent the electromagnetic protection plate from entering the microwave chamber in the rising state and affecting the microwave mode distribution in the chamber, the domino type electromagnetic protection plate of the present invention rises before entering the entrance tunnel, descends before entering the microwave chamber, and rises before leaving the microwave chamber, such that the above situation can be improved. [0068] 4. There is a gap between the chamber wall of the entrance and exit tunnel and the electromagnetic protection plate. It is necessary to add a metal cylinder arrangement as a microwave suppression construction. The above construction and the construction of the electromagnetic protection plate itself must consider the shielding effect. The shielding effect is generally called the electrostatic shielding effect. For electromagnetic waves, the skin effect and skin depth must also be considered. That is to say, when an electromagnetic wave hits a metal plate, most of the energy is reflected, and a small part of the energy enters the metal. The intensity of the electromagnetic wave will decay exponentially with the depth of the metal (converted into a current inside the metal). When the metal layer is too thin, the electromagnetic waves will penetrate the metal layer and continue to propagate. For the same metal material, the higher the frequency of the electromagnetic wave, the faster it attenuates. For the 2.45 GHz of the electromagnetic wave used in microwave ovens, the skin depth of metallic iron is less than 1 micron, so the metal thickness of the chamber wall and electromagnetic protection plate needs to be greater than 1 micron. [0069] 5. According to experiments, as long as the metal aperture is less than of the wavelength of the electromagnetic wave, the electromagnetic wave cannot pass through the metal aperture, because the aperture can be regarded as a waveguide with a tube length equal to the thickness of the iron mesh. The microwave wavelength of 2.45 GHz is about 12 centimeters, and a quarter of the wavelength is 3 centimeters. If other propagation modes in the waveguide are also considered, 1/20 of the 12 centimeters wavelength, which is 6 millimeters, is used as the aperture standard. In this way, the main resonant wave with the highest energy in the microwave oven can also be suppressed. [0070] 6. Multiple metal cylinders (herewith referred to as wave reduction columns) are designed to intersect with each other between the electromagnetic protection plate and the tunnel chamber wall. The aperture is no larger than 6 mm during the intersection. Electromagnetic wave shielding sponges and metal braiding are installed around the metal protection plate. Materials such as hoses serve as soft buffer layers to prevent excessive friction during movement. The metal apertures of the wave reduction column and the protective plate are both less than 6 mm. The materials of the wave reduction column include but are not limited to metal, carbon, graphite . . . and other wave-absorbing materials. [0071] 7. The shutter type electromagnetic protection is combined with the domino type electromagnetic protection plate. When the length of the entrance and exit tunnel is fixed to twice the length of the material, the number of electromagnetic protection layers will be reduced from 2-3 layers to 1-2 layers under the dynamic conditions of the fixed electromagnetic protection plate. The shutter type electromagnetic protection is constructed with a double drive shaft and a circular reel type electromagnetic protection cloth. Among them, the transmission shaft is a constructive of synchronous gear, and its transmission speed can be faster than that of cylinders, hydraulic cylinders, etc., to avoid being too late to switch when the production line speed is high. The materials of electromagnetic protection cloth include but are not limited to silver fiber knitted cloth, carbon fiber knitted cloth, EMI electromagnetic protection cloth, etc. The electromagnetic protection cloth is constructed with four or more grids like a fence.

[0072] Based on the above, the continuous polarization adhesive bonding and transmission apparatus for shoemaking of the present invention does have an unprecedented innovative structure. It has not been seen in any publications, and there is no product made by any similar method on the market, therefore, there should be no doubt about its novelty. In addition, the unique features and functions of the present invention are far beyond what is conventionally used, so it is indeed more progressive than conventional practice. It complies with the conditions for allowable patent applications.

[0073] It should be noted that the above are preferred specific embodiments of the present invention. If changes are made according to the concept of the present invention, the functional effects thereof will not exceed the spirit covered by the description and illustrations. All should be stated clearly within the scope of the present invention.