Fitting System for Display Case Panels
20250241460 ยท 2025-07-31
Assignee
Inventors
Cpc classification
A47F3/12
HUMAN NECESSITIES
International classification
A47F3/12
HUMAN NECESSITIES
Abstract
Disclosed are a method and apparatus devices for an acrylic display case wherein the two panels (walls or ceiling or even floor) are adjoined using substantially wedge-shaped (trapezoidal) fittings capable of easily snapping into slot cut-outs/notches in the acrylic panel walls (or ceiling or floor) before final screw-tightening. The wedge-shaped fittings are easily positioned (inserted by sliding-insertion, then push-snapped) into their receiving slots in their respective panel slots (before being screw-tightened from a screw coming from the perpendicular panel). The wedge-shaped fitting promotes one direction insertion and then snaps into place in its panel slot due to the fitting's substantially three layer (3-structure) style shape. Each fitting has an inner (anchors inside the box) face section with a surface area slightly larger than its panel notch. This inner section is ultimately positioned inside the case, acting as an inner anchoring lip against the acrylic panel's inside wall (wall herein interchangeable with panel, whether ceiling or side or floor). The fitting further comprises a tapered middle section that allows for easy sliding-insertion into the panel notch-slot, and then allows gentle pressing/pushing into place (until friction gives to the snap positioning). This seamless positioning is made possible due to the fitting's middle-section tapering. After insertion (smaller end of the wedge fitting is initially inserted into the wider end of the dovetail shaped slot), as the fitting is then pressed into its slot, the tapered middle structure is what allows the fitting to gently slide against the panel notch's edge until the fitting snaps into place when this friction is overcome. The fitting further comprises an outer face section which is substantially larger than its panel-slot. This fitting outer face section has the largest surface area of the fitting's three sections. Both the innermost and outermost layers/structures of the fitting function as lip-rim anchors to keep the fitting firmly in its panel-slot, while the trapezoidal wedge shape of the fitting allows efficient insertion and ultimately secure snap-placement.
The remainder of the system comprises modular panels with optional cut-out slots, tabs, indentations and screw holes to build a wide variety of display cases.
Claims
1. A method for constructing a display case wherein at least two perpendicular panels are screw-clamped together, each panel with an inside surface and an outside surface and at least one edge, are joined such that a first panel comprises at least one tab comprising at least one screw hole, and a second, perpendicular panel comprises at least one substantially dovetail-shaped groove with at least one outer-facing edge, and wherein the second panel's dovetail groove houses a substantially wedge-shaped tapered fitting with at least one outer-facing edge, the fitting comprising a central threaded screw hole whose aperture is positioned at the fitting's outer-facing edge, wherein the fitting is first inserted, or angled, into its matching dovetail shaped panel-groove, then pushed forward toward the edge of the panel until the fitting fully snap-locks into its groove, the fitting thus laying flush with its panel, said fitting, though molded as one piece, comprises three operative sections to facilitate this positioning: an outer-face section which ultimately rests flush-flat with the outside surface of its panel groove, anchoring the fitting to the outside surface of the panel, an innermost face section which ultimately anchors the fitting to the inside of the panel, and a tapered middle section which ultimately rests against the edge of the dovetail panel groove.
2. The invention of claim 1 wherein the fitting's inner and outer face sections both have a surface area slightly larger than the surface area of the panel dovetail groove such that, when inserted, the additional surface areas act as rim-lips to securely anchor the fitting inside its panel groove.
3. The invention of claim 1 wherein the fitting's middle section is tapered for smooth insertion/extraction, such that once the inner wedge-face structure is inserted, then pushing the fitting forward toward the panel edge causes the fitting's tapered middle section to gradually slide against its panel groove until the fitting's inner wedge section fully moves through its dovetail groove such that the rim of the fitting's inner wedge-face structure secures the fitting against the inside surface of the panel, while the fitting's outer face structure secures the fitting against the outside surface of the panel.
4. The invention of claim 1 wherein the fitting may be removed from its panel groove by being pushed away from the panel edge until the fitting pops out of its panel groove.
5. The invention of claim 1 wherein the middle structure comprises at least one tapered angle-slope between the inner wedge face structure and the outer face structure, the tapered slope comprising at least one angle between about 15 and about 85.
6. The invention of claim 1 wherein the fitting has a maximum length of between about 9 mm and about 15 mm, and the anchoring rim-lip of the inner fitting structure is between about 1.0 mm and about 20 mm.
7. The invention of claim 1 wherein the fitting has a maximum length of between about 6 mm and about 96 mm.
8. The invention of claim 1 wherein the fitting's inner anchoring rim is between about 1 mm and about 8 mm all the way around the groove.
9. The invention of claim 1 wherein the panels have a thickness of between about 1 mm and about 20 mm.
10. The invention of claim 1 wherein the wedge-shaped fitting allows for self-guiding one-way insertion and for one-way extraction.
11. A display case comprising at least two perpendicular panels, each panel with an inside surface and an outside surface and at least one edge, wherein the first panel comprises at least one tab comprising at least one screw hole, and wherein the second, perpendicular panel comprises at least one substantially dovetail-shaped groove with at least one edge, and wherein the second panel's dovetail groove houses a substantially wedge-shaped tapered fitting, the fitting comprising a central threaded screw hole whose aperture is positioned at the fitting's outer-facing edge, wherein the fitting is positioned inside its matching dovetail shaped panel-groove, and wherein the fitting lays flush with its panel and ultimately comprises a screw that fully clamps the two perpendicular panels together, and wherein the fitting, though molded as one piece, comprises three operative sections: an outer-face section which ultimately rests flat with the outside surface of its panel groove, anchoring the fitting to the outside surface of the panel, an innermost face section which ultimately anchors the fitting to the inside of the panel, and a tapered middle section which ultimately rests against the edge of the dovetail panel groove.
12. The invention of claim 11 wherein the fitting's inner wedge-face section has a surface area slightly larger than the surface area of the panel dovetail groove such that, when inserted, the additional surface area acts as a rim-lip to securely anchor the fitting inside its panel groove.
13. The invention of claim 11 wherein the fitting's middle section is tapered for smooth insertion and extraction.
14. The invention of claim 11 wherein the middle structure comprises at least one tapered angle-slope between the inner wedge face structure and the outer face structure, the tapered slope comprising at least one angle between about 15 and about 85.
15. The invention of claim 11 wherein the fitting has a maximum length of between about 9 mm and about 15 mm, and the anchoring rim-lip of the inner fitting structure is between about 1.0 mm and about 2 mm.
16. The invention of claim 11 wherein the fitting has a maximum length of 12 mm.
17. The invention of claim 11 wherein the fitting's inner anchoring rim is between about 1.0 mm and about 2.0 mm all the way around the groove.
18. The invention of claim 11 wherein the panels have a thickness of between about 1 mm and about 20 mm.
19. The invention of claim 11 wherein the wedge-shaped fitting allows for self-guiding one-way insertion and for one-way extraction.
20. A box comprising at least two perpendicular panels, each panel with an inside surface and an outside surface and at least one edge, wherein the first panel comprises at least one tab comprising at least one screw hole, and wherein the second, perpendicular panel comprises at least one substantially dovetail-shaped groove with at least one edge, and wherein the second panel's dovetail groove houses a substantially wedge-shaped tapered fitting, the fitting comprising a central threaded screw hole whose aperture is positioned at the fitting's outer-facing edge, wherein the fitting is positioned inside its matching dovetail shaped panel-groove, and wherein the fitting lays flush with its panel and ultimately comprises a screw that fully clamps the two perpendicular panels together, and wherein the fitting comprises three operative sections: an outer-face section which ultimately rests flat with the outside surface of its panel groove, anchoring the fitting to the outside surface of the panel, an innermost face section which ultimately anchors the fitting to the inside of the panel, and a tapered middle section which ultimately rests against the edge of the dovetail panel groove.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
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[0045] When the fitting has been snapped into place, the rim structure or inner shelf is slightly larger than the panel slot that the fitting is installed in. Initially, when inserting the fitting, the inner shelf is able to pass through the slot because it is at first positioned where the dovetail slot is wider, and set back from the front, where the dovetail slot narrows. Once the fitting is pressed into position, it automatically slides-&-snaps into the correct orientation, with the inner shelf forward against the sides of the narrower front of the dovetail slot.
[0046] The fitting 110 comprises a tapered middle structure/layer 111/113/117 which allows for smooth insert-slide-snap positioning of the fitting 110 into its panel slot/notch.
[0047] The fitting's 110 relatively wide outer structure/layer 114 has a surface area substantially larger than the panel slot/notch (shown in
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[0054] This perspective zoomed view of the invention, shows where the fitting 110 inserts-slides-snaps into a dovetail-shaped panel notch 152 before a tightening screw 119 (through its panel screw hole 173) therein firmly securing two perpendicular panels 150/170 together.
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[0062] Feature 152 is the dovetail-shaped panel notch 152 promoting easy one way in insertion. Feature 173 is the panel hole 173 (here the panel's screw-hole 173). Perpendicular panels 150/170 are shown.
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[0071] Feature 111 is the tilted and inward tapering rear surface 111. Feature 113 is the angled side 113 (this region tapers inward going forward and tilts inward going up, as viewed in the top left drawing in
[0072] Feature 180 represents the Angle of surface 111 (Angle herein numbered 180 represents the angle between the surface and the horizontal plane). Feature 182 represents the Dovetail taper angle between the central structure and inner structures/shelf.
[0073] Angle 182 illustrates how the upper structures taper inward toward the front (to match the dovetail socket).
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[0075] The bottom two drawings of
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[0077] The top two drawings show the same fitting 110 sitting up (upper left drawing) and laying down (upper right drawing). The key relative dimensions here are the difference between the relative lengths of distance 168 and distance 169. The additional length of 168 on each side is what functions as a rim-lip on the inside of the display case panel, securing the inside of the fitting 110 to the inside of its panel 150/170.
[0078] The bottom two drawings show the same fitting 110 shown from the panel's inside (lower left drawing) and standing on its side (lower right drawing).
[0079] The key relative dimensions here are the difference between the relative lengths of distance 160 and distance 168. The additional length of 160 (greater on each side than distance 168) is what functions as a fitting-securing rim-lip on the outside of the display case panel, securing the outside of the fitting 110 to the outside of its panel 150/170.
[0080] The securing relative widths of these rim-lips are respectively shown by relative-dimensions 162 and 167, respectively (In one embodiment, this rim lip length dimension (difference) is 2 mm).
[0081] Exemplary (in one embodiment) dimensions are, inter alia: [0082] In one embodiment, Dimension 160 is 12 mm; [0083] Dimension 161 is 6.5 mm in one embodiment; [0084] Dimension 162 is 11 mm in one embodiment; [0085] Dimension 163 is 1.5 mm in one embodiment; [0086] Dimension 165 is 1.5 mm in one embodiment; [0087] Dimension 164 is 3.5 mm in one embodiment; [0088] Slope/taper angle of inner structure 111 is herein marked by Angle Dimension reference number 180 (not) 180 in one embodiment; [0089] Slope/taper angle 182 of inner structure slope between 116 and 113 is herein marked by Angle Dimension reference number 182 (not) 182 in one embodiment; [0090] Dimension 166 is herein 6.0 mm in one embodiment; [0091] Dimension 167 is herein 9 mm in one embodiment; [0092] Dimension 161 is herein 6.5 mm in one embodiment; [0093] Middle structure ledge between 114 and 111 is marked as 117 in one embodiment.
VARIOUS (AND ALTERNATE) EMBODIMENTS
[0094] In its best mode embodiment, the panels are between about 3 mm and about 3.5 mm Acrylic, each fitting has an overall length of about 12 mmheight of about 11 mm and an overall width of about 6.5 mm, and the fitting 110 is comprised of a thermoplastic polymer with a softer durometer than the Acrylic. An exemplary middle structure 111/113/117 may have an overall combined width of 3.5 mm. The Fitting is scalable to Acrylic that is 1-12 mm thick. (The fitting proportions would also proportionally change).
[0095] An exemplary panel may have an overall width of about 3.5 mm, but display case panels are often found with widths of approximately 6 mm (therein utilizing the herein-disclosed fitting 110 with the same ratios but proportionally larger sizes). Note that the herein-disclosed method and apparatus-devices work for virtually any display case sizes, and for numerous panel composites/composition materials.
[0096] In alternate embodiments, the display case panels comprise different arrays of tabs and notches for joining, and the herein-disclosed method works for different applications (e.g. cabinets, boxes, shelves, or any items wherein walls/panels require elegant virtually invisible joining method(s)).
[0097] Alternate fitting and panel embodiments further comprise fitting-holes and panel-notches angled for angled display cases wherein the resulting box is artfully tilted rather than straight/perpendicular. In alternate aspects/embodiments, the herein-disclosed methodology and apparatus-devices would remain materially identical.
Results
[0098] Wedge shaped fitting allows snap-in-place assembly, allowing snug fit in notch/socket/groove, increasing stability, providing sleek flush profile, and substantially preventing dust and moisture
[0099] Wedge and screw system provides stability and easy assembly for all panel sizes.
[0100] Easy to assemble, as fittings are instantly pre-aligned with screw holes in proper direction.
[0101] Tailored panel notches and tabs allow for multiple modular display case sizes, and optional tabs/notches/fittings/screws allow for larger display cases.
[0102] Novel fitting tapered wedge shape fitting engineering, each fitting comprising indentations and tapering such that the fitting's inner structure fits snugly in the panel groove, while the fitting's outer structure provides stability such that panels hold together without the fitting falling into or out-of the display case, while the fitting's middle structure is tapered for easy slide in/snap-in assembly.
[0103] Fitting requires no swiveling or fumbling or holding in place while being screwed in.
[0104] Small in size, as low as [or lower than] about 12 mm length fitting piece, allowing for attractive flush profile look. Smaller (and larger) fittings and panels are eligible as well.
[0105] System is modular and adjustable for any variety of display case panel shapes and sizes, from (e.g.) 24,336 cm.sup.3 to 278,512 cm.sup.3 and beyond (not limiting).
[0106] Wedge & screw is self-guiding and one way to prevent mistakes; others use insert/rotate/screw. Others' require fittings to rotate to become perpendicular (accessible) and the others do not snap-in.
[0107] The middle structure may have at least one tapered angle-slope between the inner wedge face structure and the outer face structure, the tapered slope comprising at least one angle between about 15 and about 85.
[0108] The fitting may have a maximum length of between about 3 mm and about 96 mm, and the anchoring rim-lip of the inner fitting structure may be between about 1.0 mm and about 12 mm.
[0109] The fitting may have a maximum length of between about 6 mm and about 96 mm.
[0110] The fitting's inner anchoring rim may be between about 1 mm and about 8 mm all the way around the groove.
[0111] The panels may have a thickness of between about 1 mm and about 12 mm.
[0112] The middle structure of the fitting may have least one tapered angle-slope between the inner wedge face structure and the outer face structure, the tapered slope comprising at least one angle between about 15 and about 85.
[0113] The fitting may have a maximum length of between about 9 mm and about 15 mm, and the anchoring rim-lip of the inner fitting structure is between about 1.0 mm and about 2 mm.
[0114] The fitting's inner anchoring rim may be 1.5 mm all the way around the groove.
[0115] The panels may have a thickness of between about 1 mm and about 12 mm.
Specifications Generally
[0116] In the Summary above and in this Detailed Description, and the Claims below, and in the accompanying drawings, reference is made to particular features of various embodiments of the invention. It is to be understood that the disclosure of embodiments of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be usedto the extent possiblein combination with and/or in the context of other particular aspects and embodiments of the invention, and in the invention generally.
[0117] While multiple embodiments are disclosed, still other embodiments of the present invention will become apparent to those skilled in the art from this detailed description. The invention is capable of myriad modifications in various obvious aspects, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and descriptions are to be regarded as illustrative in nature and not restrictive.
[0118] It should be noted that the features illustrated in the drawings are not necessarily drawn to scale, and features of one embodiment may be employed with other embodiments as the skilled artisan would recognize, even if not explicitly stated herein. Descriptions of well-known components and processing techniques may be omitted so as to not unnecessarily obscure the embodiments.
[0119] In the present disclosure, various features may be described as being optional, for example, through the use of the verb may;, or, through the use of any of the phrases: in some embodiments, in some implementations, in some designs, in various embodiments, in various implementations,, in various designs, in an illustrative example, or for example; or, through the use of parentheses. For the sake of brevity and legibility, the present disclosure does not explicitly recite each and every permutation that may be obtained by choosing from the set of optional features. However, the present disclosure is to be interpreted as explicitly disclosing all such permutations. For example, a system described as having three optional features may be embodied in seven different ways, namely with just one of the three possible features, with any two of the three possible features or with all three of the three possible features.
[0120] In various embodiments, elements described herein as coupled or connected may have an effectual relationship realizable by a direct connection or indirectly with one or more other intervening elements.
[0121] In the present disclosure, the term any may be understood as designating any number of the respective elements, i.e. as designating one, at least one, at least two, each or all of the respective elements. Similarly, the term any may be understood as designating any collection(s) of the respective elements, i.e. as designating one or more collections of the respective elements, a collection comprising one, at least one, at least two, each or all of the respective elements. The respective collections need not comprise the same number of elements.
[0122] While various embodiments of the present invention have been disclosed and described in detail herein, it will be apparent to those skilled in the art that various changes may be made to the configuration, operation and form of the invention without departing from the spirit and scope thereof. In particular, it is noted that the respective features of embodiments of the invention, even those disclosed solely in combination with other features of embodiments of the invention, may be combined in any configuration excepting those readily apparent to the person skilled in the art as nonsensical. Likewise, use of the singular and plural is solely for the sake of illustration and is not to be interpreted as limiting.
[0123] In the present disclosure, all embodiments where comprising is used may have as alternatives consisting essentially of, or consisting of. In the present disclosure, any method or apparatus embodiment may be devoid of one or more process steps or components. In the present disclosure, embodiments employing negative limitations are expressly disclosed and considered a part of this disclosure.
[0124] Certain terminology and derivations thereof may be used in the present disclosure for convenience in reference only and will not be limiting. For example, words such as upward, downward, left, and right would refer to directions in the drawings to which reference is made unless otherwise stated. Similarly, words such as inward and outward would refer to directions toward and away from, respectively, the geometric center of a device or area and designated parts thereof. References in the singular tense include the plural, and vice versa, unless otherwise noted.
[0125] The term comprises and grammatical equivalents thereof are used herein to mean that other components, ingredients, steps, among others, are optionally present. For example, an embodiment comprising (or which comprises) components A, B and C can consist of (i.e., contain only) components A, B and C, or can contain not only components A, B, and C but also contain one or more other components.
[0126] Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
[0127] The term at least followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, at least 1 means 1 or more than 1. The term at most followed by a number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, at most 4 means 4 or less than 4, and at most 40% means 40% or less than 40%. When, in this specification, a range is given as (a first number) to (a second number) or (a first number)-(a second number), this means a range whose limit is the second number. For example, 25 to 100 mm means a range whose lower limit is 25 mm and upper limit is 100 mm.
[0128] Many suitable methods and corresponding materials to make each of the individual parts of embodiment apparatus are known in the art. According to an embodiment of the present invention, one or more of the parts may be formed by machining, 3D printing (also known as additive manufacturing), CNC machined parts (also known as subtractive manufacturing), and injection molding, as will be apparent to a person of ordinary skill in the art. Metals, wood, thermoplastic and thermosetting polymers, resins and elastomers as may be described herein-above may be used. Many suitable materials are known and available and can be selected and mixed depending on desired strength and flexibility, preferred manufacturing method and particular use, as will be apparent to a person of ordinary skill in the art.
[0129] Any element in a claim herein that does not explicitly state means for performing a specified function, or step for performing a specific function, is not to be interpreted as a means or step clause as specified in 35 U.S.C. 112 (f). Specifically, any use of step of in the claims herein is not intended to invoke the provisions of 35 U.S.C. 112 (f). Elements recited in means-plus-function format are intended to be construed in accordance with 35 U.S.C. 112 (f).
[0130] Recitation in a claim of the term first with respect to a feature or element does not necessarily imply the existence of a second or additional such feature or element.
[0131] The phrases connected to, coupled to and in communication with refer to any form of interaction between two or more entities, including mechanical, electrical, magnetic, electromagnetic, fluid, and thermal interaction. Two components may be functionally coupled to each other even though they are not in direct contact with each other. The term abutting refers to items that are in direct physical contact with each other, although the items may not necessarily be attached together.
[0132] The word exemplary is used herein to mean serving as an example, instance, or illustration. Any embodiment described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0133] Reference throughout this specification to an embodiment or the embodiment means that a particular feature, structure or characteristic described in connection with that embodiment is included in at least one embodiment. Thus, the quoted phrases, or variations thereof, as recited throughout this specification are not necessarily all referring to the same embodiment.
[0134] Similarly, it should be appreciated that in the above description of embodiments, various features are sometimes grouped together in a single embodiment, Figure, or description thereof for the purpose of streamlining the disclosure. This method of disclosure, however, is not to be interpreted as reflecting an intention that any claim in this or any application claiming priority to this application require more features than those expressly recited in that claim. Rather, as the following claims reflect, inventive aspects lie in a combination of fewer than all features of any single foregoing disclosed embodiment. Thus, the claims following this Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment. This disclosure includes all permutations of the independent claims with their dependent claims.
[0135] A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made. For example, advantageous results may be achieved if the steps of the disclosed techniques were performed in a different sequence, or if components of the disclosed systems were combined in a different manner, or if the components were supplemented with other components.