Carton With Lid
20250242966 ยท 2025-07-31
Inventors
Cpc classification
B65D5/665
PERFORMING OPERATIONS; TRANSPORTING
B65D5/4204
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A carton for holding one or more articles. The carton can comprise a plurality of panels that extends at least partially around an interior of the carton, and at least a first lid and a second lid. Each of the first lid and the second lid can be respectively foldably connected to one or more panels of the plurality of panels, and at least one of the first lid and the second lid can extend along at least a portion of a top end of the carton when the top end of the carton is closed. The carton can be configurable between a first arrangement and a second arrangement, and the top end of the carton can be wider in the first configuration than in the second configuration.
Claims
1. A carton for holding one or more articles, the carton comprising: a plurality of panels that extends at least partially around an interior of the carton; and at least a first lid and a second lid, each of the first lid and the second lid being respectively foldably connected to one or more panels of the plurality of panels, at least one of the first lid and the second lid extending along at least a portion of a top end of the carton when the top end of the carton is closed; wherein the carton is configurable between a first arrangement and a second arrangement, the top end of the carton being wider in the first arrangement than in the second arrangement.
2. The carton of claim 1, wherein, when the carton is in the first arrangement, the first lid and the second lid both extend along at least a portion of the top end of the carton to at least partially close the top end, and, when the carton is in the second arrangement, the first lid extends at least downwardly from the top end and the second lid extends along at least a portion of the top end of the carton to at least partially close the top end.
3. The carton of claim 1, wherein the plurality of panels comprises at least a front panel and an opposing back panel, the first lid is foldably connected to the back panel, and the second lid is foldably connected to the front panel, and wherein the first lid overlaps the second lid and extends from the back panel to the front panel to at least partially close the top end of the carton in the first arrangement.
4. The carton of claim 3, wherein the first lid comprises a first lid panel and a locking flap foldably connected to the first lid panel, and wherein the locking flap engages a slot when the carton is in the first arrangement and the top end is closed, the slot extending along at least one of the front panel and the second lid.
5. The carton of claim 4, wherein the first lid is folded away from the top end and the second lid extends from the front panel to the back panel to at least partially close the top end in the second arrangement.
6. The carton of claim 3, wherein the second lid comprises a second lid panel that extends from the front panel to the back panel to at least partially close the top end in the second arrangement, and wherein a distal portion of the second lid panel at least partially overlaps the back panel in the second arrangement when the top end is closed.
7. The carton of claim 6, wherein the second lid further comprises a primary locking tab and a secondary locking tab, and wherein the primary locking tab engages a primary locking opening extending in the back panel and the secondary locking tab engages a secondary locking opening extending in the back panel to at least partially secure the second lid in a closed position in the second arrangement.
8. The carton of claim 3, wherein the plurality of panels further comprises a side panel extending from the front panel to the back panel, one or more fold lines extending in the side panel, and wherein the side panel is at least partially folded along the one or more fold lines when the carton is in the second arrangement.
9. The carton of claim 1, wherein the plurality of panels comprises a first side panel and a second side panel, and wherein the first side panel and the second side panel comprise respective adjustment features for facilitating moving the carton between the first arrangement and the second arrangement.
10. The carton of claim 1, wherein the plurality of panels comprises a side panel with adjustment features extending in the side panel, and wherein the adjustment features facilitate moving the side panel between different shapes in the first arrangement and the second arrangement.
11. The carton of claim 10, wherein the adjustment features comprise an intermediate fold line extending in the side panel so that an upper portion of the side panel is foldably connected to a lower portion of the side panel along the intermediate fold line, and wherein the upper portion of the side panel is folded inwardly along the intermediate fold line when the carton is in the second arrangement.
12. The carton of claim 11, wherein a gusset panel is defined in the side panel, and the gusset panel is foldably connected to the upper portion of the side panel along a gusset fold line extending in the side panel, and wherein the gusset is folded with respect to the upper portion when the carton is in the second arrangement.
13. The carton of claim 11, wherein the plurality of panels further comprises a front panel foldably connected to the side panel and a back panel foldably connected to the side panel opposite to the front panel, wherein the side panel comprises a first gusset panel and a second gusset panel, and each of the first gusset panel and the second gusset panel is foldably connected to the upper portion of the side panel, and wherein the first gusset panel and the second gusset panel are in an overlapping relationship with the respective front panel and back panel when the carton is in the second arrangement.
14. The carton of claim 13, wherein the first gusset panel and the second gusset panel extend away from the respective front panel and back panel when the carton is in the first arrangement.
15. The carton of claim 10, wherein the adjustment features comprise a fold line extending from the top end of the carton, and wherein the side panel is folded along the fold line so that the fold line is moved inwardly toward the interior of the carton when the carton is moved from the first arrangement to the second arrangement.
16. The carton of claim 10, wherein the plurality of panels further comprises a front panel foldably connected to the side panel and a back panel foldably connected to the side panel opposite to the front panel, wherein the side panel comprises a first gusset panel and a second gusset panel, and each of the first gusset panel and the second gusset panel is at least partially defined by a respective gusset fold line extending in the side panel, and wherein the first gusset panel and the second gusset panel extend away from the respective front panel and back panel when the carton is in the first arrangement, and the first gusset panel and the second gusset panel are in an overlapping relationship with the respective front panel and back panel when the carton is in the second arrangement.
17. The carton of claim 10, further comprising a top end flap foldably connected to the side panel along the top end of the carton, wherein the adjustment features further extend in the top end flap.
18. A blank for forming carton for holding one or more articles, the blank comprising: a plurality of panels for being arranged to extend at least partially around an interior of the carton formed from the blank; and at least a first lid and a second lid, each of the first lid and the second lid being respectively foldably connected to one or more panels of the plurality of panels, wherein at least one of the first lid and the second lid is for extending along at least a portion of a top end of the carton when the carton is formed from the blank and the top end of the carton formed from the blank is closed; wherein the carton formed from the blank is for being configurable between a first arrangement and a second arrangement, the top end of the carton formed from the blank being wider in the first arrangement than in the second arrangement.
19. The blank of claim 18, wherein the plurality of panels comprises at least a front panel and a back panel, the first lid is foldably connected to the back panel, and the second lid is foldably connected to the front panel, and wherein the first lid is for overlapping the second lid and for extending from the back panel to the front panel to at least partially close the top end of the carton in the first arrangement when the carton is formed from the blank.
20. The blank of claim 19, wherein the first lid comprises a first lid panel and a locking flap foldably connected to the first lid panel, and wherein the locking flap is for engaging a slot when the carton formed from the blank is in the first arrangement and the top end of the carton formed from the blank is closed, the slot extending along at least one of the front panel and the second lid.
21. The blank of claim 19, wherein the second lid comprises a second lid panel for extending from the front panel to the back panel when the carton is formed from the blank to at least partially close the top end of the carton formed from the blank in the second arrangement.
22. The blank of claim 21, wherein the second lid further comprises a primary locking tab and a secondary locking tab, and wherein, when the carton is formed from the blank, the primary locking tab is for engaging a primary locking opening extending in the back panel and the secondary locking tab is for engaging a secondary locking opening extending in the back panel to at least partially secure the second lid in a closed position in the second arrangement of the carton formed from the blank.
23. The blank of claim 19, wherein the plurality of panels further comprises a side panel for extending from the front panel to the back panel when the carton is formed from the blank, and one or more fold lines extend in the side panel, and wherein the side panel is for being at least partially folded along the one or more fold lines when the carton formed from the blank is in the second arrangement.
24. The blank of claim 18, wherein the plurality of panels comprises a first side panel and a second side panel, and wherein the first side panel and the second side panel comprise respective adjustment features for facilitating moving the carton formed from the blank between the first arrangement and the second arrangement.
25. The blank of claim 18, wherein the plurality of panels comprises a side panel with adjustment features extending in the side panel, and wherein the adjustment features are for facilitating moving the side panel between different shapes in the first arrangement and the second arrangement when the carton is formed from the blank.
26. The blank of claim 25, wherein the adjustment features comprise an intermediate fold line extending in the side panel so that an upper portion of the side panel is foldably connected to a lower portion of the side panel along the intermediate fold line, and wherein the upper portion of the side panel is for being folded inwardly along the intermediate fold line when the carton formed from the blank is in the second arrangement.
27. The blank of claim 26, wherein a gusset panel is defined in the side panel, and the gusset panel is foldably connected to the upper portion of the side panel along a gusset fold line extending in the side panel, and wherein the gusset is for being folded with respect to the upper portion when the carton formed from the blank is in the second arrangement.
28. The blank of claim 25, wherein the plurality of panels further comprises a front panel foldably connected to the side panel and a back panel foldably connected to the side panel opposite to the front panel, wherein the side panel comprises a first gusset panel and a second gusset panel, and each of the first gusset panel and the second gusset panel is at least partially defined by a respective gusset fold line extending in the side panel, and wherein the first gusset panel and the second gusset panel are foldably connected to the respective front panel and back panel.
29. The blank of claim 25, further comprising a top end flap foldably connected to the side panel along the top end of the carton, wherein the adjustment features further extend in the top end flap.
30. A method of forming a carton for holding one or more articles, the method comprising: obtaining a blank comprising a plurality of panels, a first lid, and a second lid, each of the first lid and the second lid being respectively foldably connected to one or more panels of the plurality of panels; forming a carton by positioning the plurality of panels to extend at least partially around an interior of the carton; closing a top end of the carton by positioning at least one of the first lid and the second lid to extend along at least a portion of the top end of the carton; wherein the closing the top end of the carton comprises arranging the carton in at least one of a first arrangement and a second arrangement, and wherein the top end of the carton is wider in the first arrangement than in the second arrangement.
31. The method of claim 30, wherein the closing the top end of the carton in the first arrangement comprises positioning the first lid and the second lid to extend along at least a portion of the top end of the carton, and the closing the top end of the carton in the second arrangement comprises positioning the first lid to extend at least downwardly from the top end and positioning the second lid to extend along at least a portion of the top end of the carton.
32. The method of claim 30, wherein the plurality of panels comprises at least a front panel and a back panel, the first lid is foldably connected to the back panel, and the second lid is foldably connected to the front panel, and wherein the closing the top end of the carton in the first arrangement comprises positioning the first lid to overlap the second lid and to extend from the back panel to the front panel.
33. The method of claim 32, wherein the plurality of panels further comprises a side panel extending from the front panel to the back panel, and one or more fold lines extend in the side panel, and wherein arranging the carton in the second arrangement comprises folding the side panel along the one or more fold lines.
34. The method of claim 30, wherein the plurality of panels comprises a first side panel and a second side panel, and wherein the first side panel and the second side panel comprise respective adjustment features for facilitating moving the carton between the first arrangement and the second arrangement.
35. The method of claim 30, wherein the plurality of panels comprises a side panel with adjustment features extending in the side panel, and wherein the adjustment features facilitate moving the side panel between different shapes when moving the carton between the first arrangement and the second arrangement.
36. The method of claim 35, wherein the adjustment features comprise an intermediate fold line extending in the side panel so that an upper portion of the side panel is foldably connected to a lower portion of the side panel along the intermediate fold line, and wherein arranging the carton in the second arrangement comprises folding the upper portion of the side panel inwardly along the intermediate fold line.
37. The method of claim 35, wherein the plurality of panels further comprises a front panel foldably connected to the side panel and a back panel foldably connected to the side panel opposite to the front panel, wherein the side panel comprises a first gusset panel and a second gusset panel, and each of the first gusset panel and the second gusset panel is at least partially defined by a respective gusset fold line extending in the side panel, and wherein arranging the carton in the first arrangement comprises positioning the first gusset panel and the second gusset panel to extend away from the respective front panel and back panel, and arranging the carton in the second arrangement comprises positioning the first gusset panel and the second gusset panel to be in an overlapping relationship with the respective front panel and back panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022] Corresponding parts are designated by corresponding reference numbers throughout the drawings.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0023] The present disclosure generally relates to constructs, boxes, cartons, carriers, trays, containers, or the like, for holding one or more products or articles such as food items (e.g., for display and/or sale, for food service, for storage, etc.) or other articles such as any suitable type of product that can be stored, displayed, served, transported, cooled, frozen, heated, and/or cooked. Some suitable products could include joints of meat, sushi, salad, sandwiches, tacos, desserts, pastries, cookies, chips, hot dogs, French fries, nachos, fruits, vegetables, popcorn, cuts of meat, and/or any other suitable food product or other article. It is understood that food products (and/or non-food products) other than the food products listed herein may be contained in the package. Constructs according to the present disclosure can accommodate products or articles of any shape.
[0024] In this specification, the terms inner, interior, outer, exterior, lower, bottom, upper, and top indicate orientations determined in relation to fully erected and upright constructs and cartons. As described herein, constructs can be formed with multiple walls, panels, portions, tabs, flaps, fold lines, and/or other aspects, which may be designated herein in terms relative to one another, e.g., first, second, third, etc., in sequential or nonsequential reference, without departing from the disclosure.
[0025]
[0026] In the illustrated embodiments, the blank 103 has a longitudinal axis L1 extending generally in the direction of the length of the blank and a lateral axis L2 extending generally in the direction of the width of the blank. The blank 103 includes a front panel 123 foldably connected to a first side panel 125 at a lateral fold line 127. A back panel 131 is foldably connected to the first side panel 125 at a lateral fold line 133. A second side panel 135 is foldably connected to front panel 123 at a lateral fold line 137. An attachment flap or panel 139 is foldably connected to the back panel 131 at a lateral fold line 141. Any of the front panel 123, the side panels 125, 135, and/or the back panel 131 could be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure. For example, the attachment flap 139 could be foldably connected to the second side panel 135.
[0027] As shown in
[0028] In the illustrated embodiments, the front panel 123 can be foldably connected to a first or front bottom panel 167, the back panel 131 can be foldably connected to a second or back bottom panel 169, the first side panel 125 can be foldably connected to a third or side bottom panel 171, and the second side panel 135 can be foldably connected to a fourth or side bottom panel 173. In embodiments, the bottom panels 167, 169, 171, 173 can be foldably connected to the front panel 123, the back panel 131, and the side panels 125, 135 along a longitudinal fold line 175 extending along the length of the blank 103. The longitudinal fold line 175 may be, for example, substantially straight, or offset at one or more locations to account for blank thickness and/or for other factors.
[0029] When the carton 105 is erected, the bottom panels 167, 169, 171, 173 can at least partially close a second (e.g., bottom) end 179 of the carton (
[0030] As shown in
[0031] In the illustrated embodiments, the first lid 151 can include a first lid panel 185 and a locking flap 187 foldably connected to the first lid panel 185 along a longitudinal fold line 189. In embodiments, the locking flap 187 can be sized and configured for engaging a slot 191 extending along the second lid 155 and the front panel 123 when the carton 105 is in the first configuration 107 and the first lid 151 is in a closed position (
[0032] As shown in
[0033] As shown in
[0034] Any of the lid panels 185, 193, the locking flap 187, the slot 191, the second lid locking feature 195, the locking tabs 197, 199, and/or the locking openings 201, 203 could be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure.
[0035] As shown in
[0036] In accordance with the exemplary embodiment, the blank 103 can be erected into the carton 105 by folding the blank 103 along at least the oblique fold lines 169b, 173b, the longitudinal fold line 175, and the lateral fold lines 127, 133, 137, 141 and overlapping the attachment panel 139 with the second side panel 135. In embodiments, the attachment panel 139 can be glued to the second side panel 135 to form an open-ended sleeve. For example, the blank 103 initially can be folded into a flattened construct or flattened carton 229 (
[0037] The flattened construct 229 can be folded along the fold lines 127, 133, 137, 141 to move the front panel 123 and the back panel 131 to be disposed opposite one another and to move the side panels 125, 135 to be disposed opposite one another (
[0038] As shown in
[0039] In embodiments, the carton 105 can be reconfigured/moved from the first configuration 107 to the second configuration 109, such as for accommodating one or more articles having a smaller volume. In the illustrated embodiments, the carton 105 (e.g., with the top end 177 open) can be moved from the first configuration 107 (
[0040] As shown in
[0041] Accordingly, in embodiments, the carton 105 can be moved between multiple configurations with different interior sizes and shapes for receiving different articles in the interior 231. In exemplary embodiments, one carton/blank profile can be used to accommodate two or more sizes and/or shapes of products. Accordingly, the carton 105 can hold a product that may differ in size and can increase and/or decrease its internal capacity to suit two or more different volumes from the same carton/blank profile. In embodiments, the carton 105 can include two different closing mechanisms (e.g., lids 151, 155) for closing the top end 177 of the carton 105 in the two configurations 107, 109. In some embodiments, the configuration of the carton 105 can help minimize the appearance of the carton looking overpackaged. In embodiments, the carton 105 can help simplify inventory maintenance and/or packaging storage because one blank 103 or partially-formed, pre-glued, and/or collapsed carton 229 (
[0042]
[0043] In the illustrated embodiments, the carton 305 can be formed in a similar manner as discussed above with respect to the prior embodiments. As shown in
[0044] As shown in
[0045] Any of the features of the various embodiments of the disclosure can be combined with, replaced by, or otherwise configured with other features of other embodiments of the disclosure without departing from the scope of this disclosure.
[0046] The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
[0047] In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
[0048] As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
[0049] The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term glue is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
[0050] The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.