HEAT PUMP, SYSTEMS, AND METHODS FOR OPERATING THE SAME
20250244057 ยท 2025-07-31
Assignee
Inventors
Cpc classification
F25B30/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B30/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat pump, heat pump system, and method for operating the same is provided. The heat pump preferably operates using a supercritical working fluid, from which heat is extracted through a multi-stage heat exchanger. Heat is extracted from the working fluid to supply at least two heat sinks, such as a hot water system or space heating system of a building. The configuration of the multi-stage heat sinks facilitates the heat pump to serve as a drop-in replacement for traditional fossil-fuel powered boilers or the like and to provide heat at temperatures typically provided by these traditional systems, eliminating the need for excess or replacement infrastructure when retrofitting or upgrading existing installations. The working fluid is expanded twice to limit flashing of the working fluid during expansion and to facilitate recirculation of such gases without damaging components of the system.
Claims
1. A heat pump circuit, comprising: a compressor for compressing a working fluid; an expansion stage for expanding the working fluid; a first heat exchanger arranged downstream of the compressor and upstream of the expansion stage, wherein the first heat exchanger is configured to exchange heat between the working fluid and a first heat sink; a second heat exchanger arranged downstream of the first heat exchanger and upstream of the expansion stage, wherein the second heat exchanger is configured to exchange heat between the working fluid and a second heat sink; and an evaporation stage arranged downstream of the expansion stage, wherein the evaporation stage is configured to exchange heat between the working fluid and ambient air.
2. The heat pump circuit according to claim 1, further comprising a third heat exchanger arranged downstream of the second heat exchanger and upstream of the expansion stage, wherein the third heat exchanger is configured to exchange heat between the working fluid and a first heat sink.
3. The heat pump according to claim 2, wherein the third heat exchanger is arranged to pre-heat the first heat sink from a first temperature to a second temperature, wherein the first heat exchanger is arranged to heat the first heat sink from the second temperature to a third temperature, and wherein the third temperature is hotter than the second temperature, and the second temperature is hotter than the first temperature.
4. The heat pump according to claim 3, wherein the first heat sink is a hot water system of a building.
5. The heat pump according to claim 4, wherein the second heat sink is a space heating system of the building.
6. The heat pump according to claim 2, further comprising a fourth heat exchanger arranged downstream of the third heat sink and upstream of the expansion stage, wherein the fourth heat exchanger is configured exchange heat with the working fluid after the working fluid exits the evaporation stage.
7. The heat pump according to claim 2, wherein the expansion stage comprises a first expansion valve, a second expansion valve, and a liquid receiver therebetween.
8. The heat pump according to the claim 7, further comprising a bypass line and a pressure valve via which gaseous subcritical working fluid may be vented from the liquid receiver to a suction line of the compressor.
9. The heat pump according to claim 7, wherein the first and second expansion valves are independently controlled.
10. The heat pump according to claim 2, wherein the evaporation stage comprises a first evaporator and a fan which is configured to force the ambient air over the at least one evaporator.
11. The heat pump according to claim 10, wherein the evaporation stage further comprises a second evaporator arranged in series downstream of the first evaporator, such that the working fluid passes through the second evaporator after passing through the first evaporator and such that the ambient air passes over the second evaporator after passing over the first evaporator.
12. The heat pump according to claim 11, wherein a fin density of the second evaporator is greater than a fin density of the first evaporator.
13. The heat pump according to claim 3, wherein the second temperature is in a range between 40 and 45 degrees Celsius.
14. The heat pump according to claim 13, wherein the third temperature is approximately 90 degrees Celsius.
15. A heat pump system comprising: the heat pump according to claim 1; and a controller, the controller comprising at least one processor, wherein the controller is configured to adjust a speed of the compressor and a state of the expansion stage to set an operating point of the heat pump.
16. The heat pump system according to claim 15, further comprising a hot coolant loop for circulating an intermediate coolant, wherein the hot coolant loop is fluidically separate from a transcritical loop which circulates the working fluid, and wherein the hot coolant loop exchanges heat between the first heat exchanger and the first heat sink.
17. The heat pump according to claim 1, wherein the working fluid is carbon dioxide.
18. The heat pump system according to claim 17, wherein the intermediate coolant is a water-glycol mixture.
19. A method for operating a heat pump, comprising the steps of: compressing a working fluid in a compressor; exchanging heat between the working fluid and a first heat sink via a first heat exchanger, the first heat exchanger arranged downstream of the compressor and upstream of an expansion stage; exchanging heat between the working fluid and a second heat sink via a second heat exchanger, the second heat exchanger arranged downstream of the first heat exchanger and upstream of the expansion stage; expanding the working fluid in the expansion stage; and evaporating the working fluid in an evaporation stage by exchanging heat between the working fluid and ambient air.
20. The method for operating the heat pump according to claim 19, further comprising the step of: exchanging heat between the working fluid and the first heat sink via a third heat exchanger, the third heat exchanger arranged downstream of the second heat exchanger and upstream of the expansion stage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the disclosure. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
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DETAILED DESCRIPTION
[0024] The embodiments of the disclosure herein include a heat pump, corresponding system, controls, and methods for operating the same.
[0025] The heat pump may operate using CO2 as a working fluid, which has excellent thermodynamic properties and can efficiently transfer heat. Through the course of the cycle facilitated by the heat pumps disclosed herein, the working fluid is transitioned between subcritical and supercritical states in order to achieve the titular pumping, or transfer, of heat.
[0026] Subcritical and supercritical CO2 are two distinct states of carbon dioxide, defined by their temperature and pressure in relation to CO2's critical point. The critical point for CO2 is approximately 31.1 C. (87.8 F.) and 73.8 bar (1071 psi). When CO2 is below this critical temperature and pressure, it is considered subcritical. In the subcritical state, CO2 can exist as either a gas or a liquid, depending on specific conditions. At low pressures and temperatures, CO2 is gaseous, while at higher pressures but below the critical temperature, it becomes a liquid. In this subcritical state, there is a clear distinction between liquid and gas phases, often with a visible interface if both are present.
[0027] Supercritical CO2, on the other hand, exists at temperatures and pressures above its critical point, where it transitions into a supercritical fluid. In this state, CO2 exhibits properties that make it highly advantageous for advanced energy systems. It combines the density of a liquid, which allows it to carry significant thermal energy, with the low viscosity of a gas, enabling efficient flow through turbines and heat exchangers. Additionally, its high diffusivity improves heat transfer and overall system performance.
[0028] However, while preferred embodiments make use of CO2 as a working fluid, such a preference is not to be construed as a limitation. It is contemplated that any working fluid with similar properties and/or characteristics at notable points in a refrigeration cycle, such as air or argon, or any similar working fluid cognizable to a person of ordinary skill in the art, may be usable or used with those systems herein to achieve a comparable effect.
[0029] Turning now to
[0030] As set forth herein, and solely for the purposes of explanation and orientation, any relative positional description of components as upstream or downstream of one another, specifically, is to be considered broken by a conceptual boundary between the compressor 20 and the inlet or suction side of the compressor 20, even though no such physical boundary exists. For example, as shown in
[0031] At the start of the cycle, compressor 20 is used to compress the working fluid from a subcritical state to a supercritical state. The compressor 20 may be embodied as a piston compressor, rolling piston compressor, swing compressor, scroll compressor, vane compressor, screw compressor, reciprocating compressor, and/or any other type of compressor known in the art which is suitable for compressing a working fluid as described herein from a subcritical to a supercritical state. The compressor 20 may be a single stage compressor or a multi-stage compressor.
[0032] Once the working fluid leaves the compressor, it may then pass to a first heat exchanger 30a. The first heat exchanger 30a is used to extract heat from the supercritical working fluid, thereby cooling the supercritical working fluid to some extent, and transfer that heat to a first heat sink. This transfer may be direct or indirect by way of another medium or intermediate coolant. An exemplary intermediate coolant may include water or a water/glycol mixture. Preferably, the working fluid is maintained at a constant pressure as it passes through the first heat exchanger 30a.
[0033] It is preferable that the first heat exchanger 30a transfers heat from the working fluid to a first heat sink embodied as a hot water system 81, such as a domestic hot water system (e.g., that which might supply showers, baths, laundries or the like). For example, the extracted heat may be used to heat up a hot water tank or provide in-line heating to a hot water line. The hot water system 81 may also be a commercial or industrial hot water system, such that which supplies hot water used for industrial processes or the like. As above, this transfer of heat to the hot water system 81 may be direct, such as by passing the water of the hot water system 81 through the heat exchanger 30a, or indirect, such as by passing an intermediate coolant through the heat exchanger 30a which passes through another heat exchanger to ultimately provide heat to the hot water system 81.
[0034] In one exemplary embodiment, the first heat exchanger 30a may heat the water of the hot water system 81 from approximately 40-45 C. to approximately 90 C. with a corresponding cooling of the supercritical working fluid.
[0035] Next, the working fluid exits the first heat exchanger 30a and passes into a second heat exchanger 30b. That is to say, the second heat exchanger 30b may be provided in series with the first heat exchanger 30a. The second heat exchanger 30b may, as above, transfer heat from the working fluid to second heat sink, which may be embodied as a space heating system 82, such as a radiator heating system or a forced air heating system. For example, water which is meant to be passed through radiators to heat a building may, as above, be heated, directly or indirectly, by the working fluid in the second heat exchanger 30b. As another example, air being forced through ducting by a fan to heat a building or home may pass over coils or through a further heat exchanger which is heated, directly or indirectly, by the working fluid in the second heat exchanger 30b. Again, preferably, the working fluid is maintained at a constant pressure as it passes through the second heat exchanger 30b.
[0036] In one exemplary embodiment, the second heat exchanger 30b may maintain the temperature of the space heating system 82 at approximately 70-75 C. while the supercritical working fluid is further cooled.
[0037] Next, the working fluid exits the second heat exchanger 30b and then passes into a third heat exchanger 30c. That is to say, the third heat exchanger 30c may be provided in series with the second heat exchanger 30b and the first heat exchanger 30a. The third heat exchanger may, as above, transfer heat, directly or indirectly, from the working fluid to the first heat sink or hot water system 81 in a pre-heating step. In other words, from the perspective of the hot water system 81, the hot water is increased from a first temperature to a second temperature by the third heat exchanger 30c, and then increased from the second temperature, or approximately the second temperature (accounting for any losses therebetween), to a third temperature by the first heat exchanger 30a. As a result, the working fluid is further cooled. Again, preferably, the working fluid is maintained at a constant pressure as it passes through the third heat exchanger 30c. The third heat exchanger 30c may also be referred to as an economizer.
[0038] In one exemplary embodiment, the third heat exchanger 30c may heat the water of the hot water system 81 from ground water ambient temperatures to approximately 40-45 C. while the supercritical working fluid is correspondingly cooled.
[0039] As a result of this multi-stage process, a building, such as a home or business, may be provided with hot water for one or both of the hot water system 81 and the space heating system 82 at temperatures and capacities which are typically provided by traditional gas and/or fossil fuel boilers. This means that these traditional gas and/or fossil fuel boilers can be replaced with the heat pump 10 described herein without needing to also replace existing infrastructure such as pipes/ducts, heat exchangers, and the like as may be required for conventional heat pump systems.
[0040] Next, the working fluid may exit the third heat exchanger 30c and then pass into a fourth heat exchanger 30d. That is to say, the fourth heat exchanger 30c may be provided in series with the third heat exchanger 30c, the second heat exchanger 30b, and the first heat exchanger 30a. The fourth heat exchanger 30d may, as above, transfer, directly or indirectly, heat from the supercritical working fluid to subcritical working fluid later on in the cycle in a pre-heating step, before the subcritical working fluid is fed back into the compressor. This step is discussed in further detail below. Again, preferably, the working fluid is maintained at a constant pressure as it passes through the fourth heat exchanger 30d. The fourth heat exchanger 30d may also be referred to as an economizer.
[0041] Efficiency of the thermodynamic cycle may be increased by lowering the temperature of the supercritical working fluid before any expansion step. Efficiency of the thermodynamic cycle may also be increased by increasing the temperature of the subcritical working fluid after evaporation has occurred. The fourth heat exchanger 30d, or economizer, achieves both conditions simultaneously, further increasing the overall efficiency of the heat pump 10.
[0042] The heat exchangers 30a-d may be embodied as heat exchangers comprising micro-channels of less than 1 mm in width, diameter, and/or spacing. The heat exchangers 30a-d may be formed from metal and, advantageously, may be 3D printed. The use of 3D printing allows for the creation of three-dimensional surface features which, combined with the high surface area density and optimized fluid pathways of the micro-channel configuration, results in a heat exchanger 30 with high thermal exchange, low weight, and low pressure drops. As a result, the overall heat pump system is made more compact, lighter, easier to install, more efficient, and cheaper to manufacture.
[0043] After leaving the fourth heat exchanger 30d, the working fluid passes through a expansion stage 40 which includes a first expansion valve 41, a liquid receiver 50, and a second expansion valve 42. The first and second expansion valves may each be embodied as a controllable expansion valve, such as a stepper motor-controlled or servo-controlled valve or any other known expansion device.
[0044] As the high pressure, supercritical working fluid passes through the first expansion valve 41, the pressure of the working fluid is reduced, which has the result of converting the supercritical fluid to a subcritical liquid. The subcritical liquid is then collected in the liquid receiver 50 before undergoing further expansion.
[0045] While residing in the liquid receiver 50, it is possible that some of the supercritical fluid or subcritical liquid vaporizes/evaporates/flashes into a subcritical gas which also occupies the liquid receiver 50. To avoid overpressure conditions, the liquid receiver is provided with a bypass line 51 on which is arranged a pressure valve 52 via which subcritical gas may be vented to the suction line 22 of the compressor 20. The pressure valve 52 may be a controlled valve (e.g., stepper motor, servo, or the like), active valve, passive valve, or any other known type of pressure control valve. The pressure valve 52 is attached to the liquid receiver 50 and controlled in a manner that ensures that any fluid which passes to the suction line of the compressor 20 is a gas and not a liquid.
[0046] Next, the working fluid, in its subcritical liquid form, passes from the liquid receiver 50 and through a second expansion valve 42. Optionally, second expansion valve 42 may instead be embodied as a powered expansion device, such as one that may be independently driven or driven along with the compressor 20 via the compressor shaft. In either case, the working fluid is further expanded to a pressure which corresponds well to the prevailing ambient air temperature to better facilitate subsequent evaporation steps. This degree of expansion may be dynamically adjusted, in real time, to account for changes in ambient air temperatures, thereby ensuring safe and efficient operation and improving the overall COP of the heat pump.
[0047] Once the working fluid is expanded to the desired pressure, the working fluid passes to an evaporation stage 60 whereby the working fluid is converted from a subcritical liquid to a subcritical gas. Heat for evaporating the working fluid in this manner is preferably extracted from ambient air.
[0048] The evaporation stage 60 is provided with at least one evaporator 61 and a fan 63, such as a cyclone fan. The fan 63 is configured to forcepushing or pullingambient air over the evaporator 61 to exchange heat with the working fluid contained within. The evaporator 61 is preferably embodied as a finned micro-channel heat exchanger. Preferably, the micro-channels are less than 1 mm in width, diameter, and/or spacing. Use of a finned micro-channel heat exchanger has advantages in that the internal volumes are lower, requiring less working fluid, corrosion resistance is better, approach temperatures are closer, and the airside pressure drop is lower.
[0049] As the ambient air passes through the evaporator 61, the ambient air is cooled. However, the degree of cooling here may be significant, which can lead to icing of the evaporator 61, due to moisture in the air, and a reduction in performance of the same. The impact of this phenomenon can be reduced by executing defrosting cycles or by lowering the pitch of the fins, but this significantly reduces the heat transfer rate of the evaporator 61.
[0050] Another solution to the icing problem is to provide a second evaporator 62, such that air would first pass over the first evaporator 61 and then pass over the second evaporator 62. In such a configuration, the first evaporator 61 may instead be provided with larger fins and/or a lower fin density while the second evaporator 62 is provided with smaller fins and/or a higher fin density. This has the result that most, if not all, of the moisture in the ambient air would condense on the fins of the first evaporator 61, leaving little to no moisture left in the air to condense on the fins of the second evaporator 62, and thereby delaying the accumulation/formation of frost. The larger fins/lower fin density of the first evaporator 61 would also permit the condensation to flow/drip away from the first evaporator 61 more quickly under the force of gravity or the like.
[0051] This two-stage arrangement has the effect of increasing defrost intervals and reducing defrost time, as the second evaporator 62 would only be subject to icing in the most extreme weather conditions. Additionally, hydrophobic coatings may be applied to the surfaces of the first and/or second evaporators 61, 62 to further mitigate the formation of frost. Frost which does form over such a coating tends to have poor adhesion and is generally easier to dislodge from the evaporators.
[0052] For both single and multi-stage evaporator configurations, defrost cycles may be incorporated whereby hot gas is passed through either/both the first and second evaporators to melt/dislodge any accumulated frost.
[0053] Evaporators 61, 62 may also be referred to as heat exchangers, gas coolers, or described using other terms of art.
[0054] A gas accumulator 80 or other working fluid storage device may optionally be arranged downstream of the evaporation stage, so as to collect gases for subsequent use by the compressor 20.
[0055] A controller 90 comprising any number of processors, memory units, storage units, network interfaces, user interfaces, data/control/PID interfaces, sensor interfaces, displays, audio inputs/outputs may be provided. Additionally/alternatively, the controller may be formed as an application-specific integrated circuit (ASIC), field-programmable gate array (FPGA), or any other computing/control system. The controller may be a plurality of controllers and/or microcontrollers which are in operative communication with one another.
[0056] The controller 90 may be configured to or may execute software which causes the controller to control operation of the heat pump 10. The heat pump 10 may be provided with any number of sensors, which may include temperature and/or pressure sensors measuring static and/or total quantities, vibration sensors, microphones, flow rate sensors, electrical sensors (e.g., voltage, resistance, current), rotational speed sensors, clocks/timers, humidity/moisture sensors, and the like and provided at any point on, in, around (such as to measure environmental quantities, such as ambient temperatures/pressures), and/or between components of the heat pump 10 circuit shown in
[0057] In most configurations, control of the heat pump 10 by the controller may be exercised by adjusting the speed of the compressor 20 and the degree of expansion of the working fluid carried out at the expansion stage by the first expansion valve 41 and/or the second expansion valve 42.
[0058] It is further contemplated that any number of valves, check valves, pressure valves, controlled valves, or the like may be disposed at various points along the heat pump circuit to facilitate the injection/venting of working fluid, control of working fluid as it passes through the circuit, servicing of any of the components arranged along the circuit (e.g., valves may be disposed in a manner, such as at the inlet/outlet ports/flanges/etc. of a component, that a given component may be isolated from the rest of the circuit to make the component easier to service), and the like.
[0059] Additionally, additional receivers, accumulators, storage tanks, or the like may be disposed at various points along the heat pump circuit, such as directly or substantially directly before the compressor 20, to collect working fluid, to ensure any downstream components have available sufficient working fluid to operate, and/or the like as required by a given installation.
[0060] Turning now to
[0061] In step 200, the working fluid is compressed by a compressor 20 from a subcritical state, preferably a subcritical gas, to a supercritical state at the exit of the compressor.
[0062] In step 210, the working fluid passes into a first heat exchanger 30a, at which point heat is exchanged, directly or indirectly, between the working fluid and a first heat sink, such as hot water system 81.
[0063] In step 220, the working fluid passes into a second heat exchanger 30b, at which point heat is exchanged, directly or indirectly, between the working fluid and a second heat sink, such as space heating system 82.
[0064] In step 230, the working fluid passes into a third heat exchanger 30c, at which point heat is again exchanged, directly or indirectly, between the working fluid and the first heat sink or hot water system 81.
[0065] In step 240, the working fluid passes into a fourth heat exchanger 30d, at which point heat is exchanged, directly or indirectly, between the working fluid in a supercritical state and the working fluid in a subcritical state at a later point in the thermodynamic cycle.
[0066] Throughout steps 210, 220, 230, and 240, the supercritical working fluid is maintained at a high pressure to sustain the supercritical state. Preferably, the supercritical working fluid is maintained at a constant pressure through steps 210, 220, 230, and 240.
[0067] Because the supercritical nature of the working fluid may complicate the expansion processenhancing the effects of the expansion process, causing higher energy losses and prematurely generating subcritical vaporif the temperature of the working fluid is above the critical temperature as the working fluid leaves the fourth heat exchanger 30d, a two-stage expansion process may also be employed in addition to the provision of an evaporation stage 60.
[0068] In step 250, the working fluid is expanded a first time by a first expansion valve 41. thereby effecting a phase change and transitioning the supercritical working fluid to a subcritical liquid state. The first expansion valve 41 may be a controlled valve, such as a stepper motor-controlled valve, whereby the size of an orifice of the valve is adjustable to control the pressure drop across the first expansion valve 41.
[0069] In step 260, the working fluid is received and held in the liquid receiver 50.
[0070] As the working fluid is expanded from the supercritical fluid state to the subcritical liquid state, it is likely that some subcritical vapor may be generated as well. This flash or bypass gas may be vented from the liquid receiver 50 by way of a pressure valve 52. Pressure valve 52 may be an actively controlled valve (e.g., motor/servo controlled), a passively actuated valve (e.g., one that opens at a certain pressure), or the like.
[0071] In step 270, the working fluid, which is now in a subcritical liquid state, is expanded again through a second expansion valve 42 or expansion device. Preferably, the working fluid is expanded by the second expansion valve 42 or expansion device to an extent that the working fluid begins to boil or is near or at a boiling point.
[0072] In step 280, heat is transferred from ambient air to the working fluid by way of a first evaporator 61 and/or a second evaporator 62. Optionally, a fan 63 may be provided to force an ambient airflow through and/or over the first and/or second evaporators 61, 62. This causes the working fluid to boil, such that, by the time the working fluid exits the evaporation stage, the working fluid has fully or substantially fully undergone a phase change from a subcritical liquid to a subcritical gas.
[0073] In step 290, the working fluid in its subcritical gas form is passed back through the fourth heat exchanger 30d to, as above, exchange heat with the supercritical working fluid earlier in the cycle. This has the effect of increasing the temperature of the working fluid in its subcritical gas state prior to entering the compressor, which increases overall performance of the heat pump 10.
[0074] Finally, subcritical working fluid gases may be retained in an accumulator 80 before being passed to the compressor 20.
[0075] In additional advantageous embodiments, it is contemplated that the hot water system 81 and/or the space heating system 82 may be replaced with other process systems which are well suited to the temperatures achievable at these respective stages of the heat pump 10. Such other process systems may include in-floor or other forms of home/building heating, driveway heating, laundry, water purification, thermal energy storage devices, thermal power or electricity, industrial and/or commercial process, chemical processes/reactors, and the like.
[0076] In another advantageous embodiment, it is contemplated that the heat pump 10 may further be used to supply cool air and/or air conditioning to the same home or building to which it supplies heat. In such an embodiment, air which is to be circulated through the building may be passed through the evaporation stage 60 with or instead of the ambient air. In a similar fashion, the air which is to be circulated through the building may undergo a dehumidification process as moisture in the air condenses upon the first and/or second evaporators 61, 62. This air conditioning may be achieved either directly or indirectly by way of an intermediate coolant and/or may be provided as a step instead of or in addition to the evaporation stage 60 discussed above. In this way, the heat pump 10 may provide both heating and cooling to a building.
[0077] In another advantageous embodiment, the hot water system 81 may be provided with one or more heat exchangers by way of which heat contained within the hot water system may be rejected to the atmosphere. In this manner, the capacity or ability of the hot water system 81 to accept heat from the supercritical working fluid may be maintained. In those scenarios in which the ambient temperature may be too high to adequately or effectively reject heat to the atmosphere, the hot water system 81 may instead reject this heat to one or more cold water return lines.
[0078] In additional advantageous embodiments, the heat pump 10, hot water system 81, and/or space heating system 82 may interface, directly or indirectly, with a low temperature reservoir (e.g., a pond/lake or other body of water, geothermal or in-ground thermal reservoir, or the like), phase change material (PCM) unit, or other dedicated heat sink (e.g., cooling tower or the like). In such a configuration, the heat pump 10 may be provided with one or more additional heat exchangers 30, in series or parallel, at any point with any of the first through fourth heat exchangers 30a-d discussed above. Such configurations facilitate the ability to reject additional heat from the system to maintain desirable operating conditions and/or parameters of the heat pump 10 and/or ensure that the hot water system and/or space heating system 82 are able to accept a sufficient amount of heat from the supercritical working fluid without exceeding operating parameters, safety margins or requirements, or the like.
[0079] In another advantageous embodiment, the heat pump 10 may be provided with a CO2 concenter, whereby CO2 may be extracted from an environment in/around the heat pump 10 and used within the heat pump 10 or stored for safety purposes (e.g., in the event of leaks or the like to avoid harming technicians).
[0080] Turning now to
[0081] Accordingly, in step 300, the speed of the compressor may be adjusted to affect the temperature and/or pressure of the supercritical working fluid as it exits the compressor 20. One or more temperature and/or pressure sensors may be provided at and/or near an inlet and/or an outlet of the compressor 20, and measurement data collected from the same may be used by the controller and/or any software/circuit configurations to control the speed of the compressor 20, or a motor or otherwise which drives the functional elements of compressor 20, to achieve a target temperature and/or pressure of the working fluid at the exit of the compressor 20 and/or inlet to the first heat exchanger 30a.
[0082] In step 310, the degree to which the first expansion valve 41 is opened is adjustable to achieve a target pressure within the liquid receiver 50 and/or a condition of the working fluid which advantageously reduces the generation of any excess vapor which might need to be vented from the liquid receiver 50. Likewise, any number of pressure and/or temperature sensors may be provided before and/or after the first expansion valve 41 and/or in/near/around the liquid receiver 51, such that measurement data collected by the same may be used by the controller and/or any software/circuit configurations to control the degree to which the first expansion valve 41 is opened.
[0083] In step 320, the degree to which the second expansion valve 42 is opened or speed at which a second expansion device is operated are adjustable to reach a target temperature and/or pressure downstream of the second expansion valve/device and/or upstream of the evaporation stage 60. As discussed above, it is preferable to target a pressure and/or temperature at this point which corresponds to prevailing ambient conditions to ensure efficient heat transfer between the ambient air and the working fluid in the evaporation stage 60. Likewise, any number of pressure and/or temperature sensors may be provided before and/or after the second expansion valve/device, in/near/around the evaporation stage 60, and/or around the heat pump 10 (e.g., to measure environmental/ambient conditions) such that measurement data collected by the same may be used by the controller and/or any software/circuit configurations to control the degree to which the second expansion valve 42 is opened or speed at which a second expansion device is operated.
[0084] It may be appreciated that any of steps 300, 310, and/or 320 may be carried out in isolation and/or independent of any other step, in combination with any other step, and/or simultaneously and/or asynchronously with any other step depending on the operating needs of the heat pump, such that the sequential listing shown in
[0085] Turning now to
[0086] The housing 400 may be formed as or with a mechanical frame constructed from welded, riveted, and/or bolted folded steel sheets which are optimized to accommodate vibrational and mechanical loads.
[0087] Turning now to
[0088] The heat pump 10 may be provided with any of a discharge line muffler 501, one or more oil reservoirs 502, one or more oil separators 566, a compressor 544, an evaporator 545, a gas cooler 546, an economizer 547, a liquid receiver 568, and an air blast cooler 575 consistent with those descriptions set forth above.
[0089] Turning now to
[0090] One or more hot water loops 610 may extend from the housing 400 to interface with any hot water systems 612, one or more heat rejection devices or gas coolers 614, PCM units 616, or the like for extracting heat from the supercritical working fluid. While the supercritical working fluid may be passed to each of these devices for direct heat extraction, it is preferable to use an intermediate coolant, such as a water/glycol mixture, to indirectly transfer heat to/from the transcritical circuit 500.
[0091] Likewise, one or more cold water loops 620 may extend from the housing to interface with any number of evaporators 622, thermal reservoirs 624, or the like to serve as heat inputs to the subcritical working fluid in liquid form to boil the subcritical working fluid. As above. while the supercritical working fluid may be passed to each of these devices for direct heat input, it is preferable to use an intermediate coolant, such as a water/glycol mixture, to indirectly transfer heat to/from the transcritical circuit 500.
[0092] Any number of valves 630 may be provided to direct and/or otherwise control the flow of intermediate coolant to/from the transcritical circuit 500 and any attached devices.
[0093] It is noted that the terms substantially and about may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison. value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
[0094] While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.