Method for Detecting Field Magnet Position of an Electric Motor
20250253783 ยท 2025-08-07
Inventors
Cpc classification
H02P2207/05
ELECTRICITY
International classification
Abstract
A method reliably detects a field magnet position of a motor when starting a three-phase brushless motor that is driven according to PWM control with 120 energization, even when a power supply voltage fluctuates during sensing energization. An MPU 51 calculates a motor current Im according to Equation 1
Claims
1. A method for detecting a field magnet position of an electric motor, wherein the electric motor includes: a rotor with a permanent magnetic field; and a stator including a three-phase coil in a star connection, and starts according to sensorless driving through 120 rectangular wave energization, the motor further including: an output section that energizes a three-phase coil via a three-phase half-bridge-type inverter circuit; a control section which stores field magnet position information specifying a total of six energization directions for the three-phase coil and excitation switching zones for 120 energization corresponding to the energization directions, and which performs switching of an excitation state through switching control of the output section in keeping with a rotation instruction from a higher-order controller; a current detection section that is connected to the output section and detects a coil current; a timer section that measures a predetermined sensing energization time; and a measuring section that measures a coil current value from an output of the current detection section, the method comprising: a step of discharging any coil accumulated energy that has accumulated in the three-phase coil; a measurement step in which the control section sequentially selects one out of six energization directions, applies a constant voltage rectangular wave pulse to the three-phase coil for a predetermined time, and measures, using the measuring section, a coil current value after the predetermined time has elapsed; a step of storing the coil current value as measurement data; and a step of the control section selecting an energization direction where a measured value is maximized out of the measurement data of six energization directions, specifying the permanent magnetic field position from the field magnet position information corresponding to the maximum energization direction, and applying a voltage to the three-phase coil for a predetermined time to start the motor, wherein when a power supply voltage fluctuates during sensing, the control section calculates a motor current Im according to Equation 1
2. A method for detecting a field magnet position of an electric motor, wherein the electric motor includes: a rotor with a permanent magnetic field; and a stator including a three-phase coil in a delta connection, and starts according to sensorless driving through 120 rectangular wave energization, the motor further including: an output section that energizes a three-phase coil via a three-phase half-bridge-type inverter circuit; a control section which stores field magnet position information specifying a total of six energization directions for the three-phase coil and excitation switching zones for 120 energization corresponding to the energization directions, and which performs switching of an excitation state through switching control of the output section in keeping with a rotation instruction from a higher-order controller; a current detection section that is connected to the output section and detects a coil current; a timer section that measures a predetermined sensing energization time; and a measuring section that measures a coil current value from an output of the current detection section, the method comprising: a step of discharging any coil accumulated energy that has accumulated in the three-phase coil; a measurement step in which the control section sequentially selects one out of six energization directions, applies a constant voltage rectangular wave pulse to the three-phase coil for a predetermined time, and measures, using the measuring section, a coil current value after the predetermined time has elapsed; a step of storing the coil current value as measurement data; and a step of the control section specifying a permanent magnetic field position from an energization direction where a measured value is maximized out of the measurement data of six energization directions and an energization direction where the measured value is next largest, and applying a voltage to the three-phase coil for a predetermined time to start the motor, wherein when a power supply voltage fluctuates during sensing, the control section calculates a motor current Im according to Equation 1
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0042] Preferred embodiments of a method for detecting a field magnet position of an electric motor according to the present disclosure are described below with reference to the attached drawings. As one example of an electric motor, the present disclosure will be described using a sensorless motor that has a permanent magnetic field provided on the rotor, where windings in the stator are disposed at a phase difference of 120 in a star connection, and the phase ends are connected to a motor output section.
[0043] As one example, a method for detecting the position of the permanent magnetic field in a sensorless motor during sensorless driving of a three-phase DC brushless motor is described below together with the configuration of a sensorless motor driving device. One embodiment of a three-phase brushless DC motor according to the present disclosure will be described with reference to
[0044] In
[0045] The principle used to detect the permanent magnet field position will now be described. When a pulse with a constant voltage is applied to a coil, the current will rise according to the following formula
[0047] Next, a method of detecting the field magnet position where the peak current is measured with a pulse time t set at a predetermined value will be described. The rate of increase in current is large at positions where the inductance is small, and is small at positions where the inductance is large. Accordingly, the change in current in keeping with the rotor position will be the opposite of the change in pulse time when the peak current kept constant. Peak current values I1 to I6 when a short pulse is applied will change in keeping with the field magnet position due to the effects of reluctance. The change in peak current with respect to field magnet position has two periods, with one phase approximating to the following equation.
[0049] The other two phases are obtained by changing the value of 0 by +120 and 120.
[0050] The peak currents I1 to I6 produced when a pulse of an even longer duration is applied will change in keeping with the field magnet position due to the magnetic resistance varying with field polarity. Such changes in current with respect to the field magnet position has one period, with one phase roughly approximating to the following equation
[0052] The other two phases are obtained by changing the value of by +120 and 120.
[0053] When pulses are applied for a long period, it is believed that the current value will reflect both the change in reluctance and the change in magnetic resistance, so that the change in current will approximate to I=Ia+Ib.
[0054] As should be clear from
[0055] The three-phase energization directions of a three-phase motor will differ depending on the connection format of the motor. In the case of a star connection, there are six patterns as indicated in Table 1, and in the case of a delta connection, there are also six pattern as indicated in Table 2.
TABLE-US-00001 TABLE 1 Star Connection Phases connected to + side Phases connected Pattern number of power supply to ground 1 U V, W 2 V, W U 3 V W, U 4 W, U V 5 W U, V 6 U, V W
TABLE-US-00002 TABLE 2 Delta Connection Phases connected to + side Phases connected Pattern number of power supply to ground 1 W U 2 W V 3 U V 4 U W 5 V W 6 V U
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[0057] The relationship between the maximum energization pattern and the permanent magnet field position information for the case of star connection is indicated in Table 3 below. Note that in Table 3, the maximum energization pattern is indicated as W-UV when, for example, the W phase is connected to the positive side of the power supply and the U and V phases are connected to ground (that is, the negative side). For reference purposes, the excitation pattern for the corresponding 120 energization is also indicated. The relationship between the maximum energization pattern and the next largest energization pattern and the permanent magnet field position information for a delta connection is indicated in Table 4 below. Note that in Table 4, an energization pattern is represented as W-U when, for example, the W phase is connected to the positive side of the power supply and the U phase is connected to ground (that is, the negative side). For example, the current pattern is indicated as W-U when the W phase is connected to the positive side of the power supply and the U phase is connected to ground (that is, the negative side). If energization of two phases is performed with the indicated excitation pattern, the motor will rotate forward, and if the energization direction is reversed, the motor will rotate in reverse.
TABLE-US-00003 TABLE 3 Star Connection Maximum Energization Field Magnet Position Direction Information (electric angle) 120 Excitation Zone W-UV 30 to 90 U-V (Zone 1) UW-V 90 to 150 U-W (Zone 2) U-VW 150 to 210 V-W (Zone 3) VU-W 210 to 270 V-U (Zone 4) V-WU 270 to 330 W-U (Zone 5) WV-U 330 to 30 W-V (Zone 6)
TABLE-US-00004 TABLE 4 Delta Connection Maximum Energization Next Largest Field Magnet Position Direction Energization Direction Information (electric angle) W-U V-U 0 to 30 W-U W-V 30 to 60 W-V W-U 60 to 90 W-V U-V 90 to 120 U-V W-V 120 to 150 U-V U-W 150 to 180 U-W U-V 180 to 210 U-W V-W 210 to 240 V-W U-W 240 to 270 V-W V-U 270 to 300 V-U V-W 300 to 330 V-U W-U 330 to 360
[0058] First, a specific method of specifying the rotor position for the case of the star connection indicated in Table 3 will be described. When the motor has stopped, energization is performed in each of the six directions of three-phase energization for a certain period of time, and the peak current is measured. If the result indicates that the coil current value is maximized during U-VW energization, it can be known from Table 3 that the field magnet is located in the range of electric angle of 150 to 210. If V-W excitation according to 120 rectangular wave energization is performed by connecting the V phase to the positive side of the power supply and the W phase to ground, the rotor will start rotating in the forward direction, and if W-V excitation is performed in the opposite direction, the rotor will rotate in the reverse direction. In this way, this technology makes it extremely easy to detect the field magnet position.
[0059] When the motor has stopped, energization is performed for a fixed period in each of the six directions of three-phase energization and the peak current is measured. The order of the energization patterns conforms to Table 1. If the result shows that the peak current value is maximized during U-VW energization, it can be understood from Table 2 that that the field magnet is located in the 150 to 210 zone. If V-W excitation is performed according to 120 energization by connecting the V phase to the positive side of the power supply and the W phase to ground, the rotor will start rotating in the forward direction and if W-V excitation is performed, the rotor will rotate in the reverse direction.
[0060] Next, a method of specifying the rotor position for the case of the delta connection indicated in Table 4 will be described. When the motor has stopped, energization is performed for a certain period in each of the six directions of two-phase energization and the peak current is measured. The order of the energization patterns conforms to Table 2. If the result indicates that the coil current value is maximized during U-W energization, for example, it can be known from Table 4 that the field magnet position is located in the range of 180 to 240. If it is assumed that the next largest energization pattern is the U-V energization pattern, it can be understood that the field magnet position is located in the 180 to 210 zone. At this time, if V-W excitation according to 120 energization is performed by connecting the V phase to the positive side of the power supply and the W phase to ground as depicted in
[0061] Although the driving voltage applied to the motor will fluctuate if the power supply voltage fluctuates during sensing energization, the MPU 51 will perform the following process to update the energization time. If the inductance of the motor is Lm, the resistance is Rm, the previous driving voltage was Vb, the energization time for one cycle is tb, and the motor current is Im, the motor current Im is found from
[0064] In more detail, the motor current Im is calculated by substituting an appropriate energization time tb obtained by actual measurement or simulation into Equation 1. In the graph in
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[0066] For the same motor, for a coil current value that was measured at the previous driving voltage Vb of 12 V and an energization time in the previous cycle of tb=29 sec, a new energization time ta was calculated in the same way using Equation 2 for post-fluctuation driving voltages Va of 16 V and 20 V to produce ta=approximately 19 sec when the driving voltage Va=16 V and ta =approximately 14 sec when the driving voltage Va=20 V. Graphs of these results are given in
[0067] In addition, the profiles of the measurement data intersect at excitation switching points. Accordingly, the excitation switching points can be detected by periodically sensing the present range and direction of rotation for two energization patterns and comparing the magnitudes of two measurement data that have been obtained. In
[0068] In addition, by performing measurement in three energization directions, it is possible to determine the direction of rotation. By performing sensing periodically for the three energization directions corresponding to the current zone and the forward and reverse directions and comparing the magnitudes of the respective measurement data, it is possible to detect the excitation zone boundary point that will appear next in the forward or reverse direction and to determine the direction of rotation based on which excitation boundary point is detected first.
[0069] In
[0070] Next,
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[0072] Next, constant voltage rectangular wave energization is performed from the inverter circuit 52 to a two-phase coil in a predetermined two-phase energization pattern and measurement by the A/D converter 55 is commenced. The A/D converter 55 measures the peak coil current value just before the end of sensing energization and stores this peak coil current value as measurement data. When the energization of the three-phase coil by the inverter circuit 52 is cut off, the discharging of any energy stored in the coil will commence.
[0073] After the forward-direction energization pattern of the two-phase coil being measured, energization is performed by selecting the reverse-direction energization pattern, and then the forward and then reverse-direction energization patterns are selected for the remaining two phases, so that constant voltage rectangular wave energization and the measurement of a peak coil current value by the A/D converter 55 are repeated for a total of six energization patterns. When the measurement is completed, the MPU 51 detects the field magnet position from the measurement data with the maximum energization direction and the next largest energization direction based on Table 4, and specifies the corresponding field magnet position information which is stored in advance in the MPU 51 as the rotor position.
[0074] A simple explanation of the actual measurement procedure is given below. First, energization of all three phases is turned off and a state where the coil current becomes zero is awaited. Next, in the case of a star connection, the six energization directions are individually selected one by one based on Table 1 (in the case of a delta connection, based on Table 2), a constant voltage rectangular wave pulse is applied to a three-phase coil to start sensing energization, and the timer circuit 56 stands by for a predetermined time. After the predetermined time has elapsed, the A/D converter 55 measures the coil peak current value from the output of the current sensor 53 and stores the coil peak current value as measurement data. After this, energization of all three phases is turned off again and a state where the coil current becomes zero is awaited.
[0075] When the driving voltage Vb used for constant-voltage rectangular wave energization fluctuates, a process of calculating the coil current Im using the Equation 1 described above, performing constant-voltage rectangular wave energization at the post-fluctuation driving voltage Va for the new energization time ta found using Equation 2 described above, and measuring the peak coil current value is repeated.
[0076] The MPU 51 selects the energization direction with the maximum value out of the six measured data. Next, for the case of star connection, the field magnet position information corresponding to the maximum energization pattern in Table 3 is specified as the permanent magnet field position (in the case of a delta connection, the field magnet position information is specified based on Table 4 as the permanent magnet field position from the measurement data with the maximum energization direction and the next largest energization direction).