DEVICES FOR MARKING A CORE SAMPLE
20250250874 ยท 2025-08-07
Inventors
- Nicholas Coplin (Balcatta, AU)
- Andrew MARCH (Balcatta, AU)
- Neil Anthony MORRISH (Balcatta, AU)
- James Barry Reilly (Balcatta, AU)
- Jacob PETERSEN (Balcatta, AU)
- Mark GABBITUS (Balcatta, AU)
- Grainne SMITH (Balcatta, AU)
- Nicholas PAYNE (Wembley Downs, AU)
- Pauline NEWLOVE (Northcote, AU)
- David Pritchard (Diamond Creek, AU)
- Aaron Huy NGUYEN (Keilor, AU)
- Brendyn Rodgers (Blackburn, AU)
Cpc classification
F21V33/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B25/005
FIXED CONSTRUCTIONS
E21B25/02
FIXED CONSTRUCTIONS
G01N1/286
PHYSICS
International classification
E21B25/00
FIXED CONSTRUCTIONS
E21B25/02
FIXED CONSTRUCTIONS
F21V33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Device (10) for guiding a user to mark a core sample (12) carried by a core tube (14), the device (10) including: a housing (20) mountable relative to the core sample (12) or the core tube (14) and having a marking guide (22) configured to be arranged adjacent the core sample (12) to guide marking; a communications module (26) operable to communicate with the downhole tool (16) to receive data; a user interface (28) operable to convey perceptible feedback to the user; and a processor (30) and associated memory (32). The processor (30) is configured to store data in the memory (32) and determine a marking position based on the data, and operate the user interface (28) to direct the user to cause relative rotation of the marking guide (22) and the core sample (12) so that the marking guide (22) is aligned with the marking position, allowing the user to use the marking guide (22) to mark the core sample (12) at the marking position.
Claims
1. A device for guiding a user to mark a core sample carried by a core tube, the core tube associated with a downhole tool configured to record data relating to the orientation of the core sample in situ, prior to or immediately after being broken from bedrock, the core sample defining a longitudinal axis between opposed ends, the device including: a housing having a marking guide configured to be arranged, in use, adjacent at least one of an end and side of the core sample, the housing being mountable relative to the core sample or the core tube to allow relative rotation of the marking guide and the core sample about the longitudinal axis of the core sample; a communications module carried by the housing and operable to communicate with the downhole tool to receive data; a user interface carried by the housing and operable to convey perceptible feedback to the user; and a processor and associated memory carried by the housing, the processor communicatively coupled to the communications module and the user interface, and configured to store the data in the memory, the processor further configured to determine a marking position based on the data, and operate the user interface to direct the user to cause relative rotation of the marking guide and the core sample so that the marking guide is aligned with the marking position, thereby allowing the user to use the marking guide to mark the core sample at the marking position.
2. The device of claim 1, wherein the user interface includes at least one light emitter, and the processor is configured to selectively illuminate the at least one light emitter to indicate a direction of the relative rotation.
3. The device of claim 2, including a plurality of the light emitters configured to be arranged, in use, at least partially about the longitudinal axis, and wherein the processor is configured to selectively illuminate one or more of the light emitters to indicate the direction of the relative rotation.
4. The device of claim 3, wherein the processor is configured to operate a first light emitter to emit a first light to indicate the marking position, and operate one or more second light emitters to emit a second light to indicate the location of the marking guide, and wherein the first light comprises a first colour, and the second light comprises a second colour.
5. (canceled)
6. The device of claim 4, wherein the processor is configured to operate the one or more second light emitters to indicate a direction of rotation of the marking guide towards the marking position; and wherein the processor is configured to operate one or more of the light emitters to pulse light when the marking guide is aligned with the marking position.
7. (canceled)
8. The device of claim 3, wherein the light emitters are arranged in an annular array configured, in use, to at least partially surround the longitudinal axis; and wherein the annular array is configured to be arranged, in use, adjacent an end of the core sample.
9. (canceled)
10. (canceled)
11. The device of claim 1, wherein the housing defines, or carries, one or more contact portions arranged to be placed against a side of the core sample or the core tube to allow mounting the housing relative to the core sample or core tube, wherein the one or more contact portions are defined by a receiving portion dimensioned to receive part of the core tube, and wherein the receiving portion includes a sleeve mountable to, or integrally formed with, the housing.
12. (canceled)
13. (canceled)
14. The device of claim 11, wherein the sleeve defines one or more guiding surfaces, the, or each, guiding surface arranged to allow marking the side of the core sample.
15. (canceled)
16. The device of claim 14, wherein the sleeve defines a pair of the guiding surfaces spaced equally from opposed sides of the centre line such that each guiding surface is arranged at 45 degrees or 90 degrees to the centre line.
17. (canceled)
18. The device of claim 11, further including an insert securable within the receiving portion, the insert defining an internal diameter dimensioned to fit to the core tube and is slidably engageable with the receiving portion to allow moving axially relative to the housing along the longitudinal axis.
19. (canceled)
20. The device of claim 11, including at least a pair of contact portions, and wherein each contact portion includes an elongate magnetic member arranged to allow releasably mounting the housing on a sidewall of the core tube.
21. The device of claim 11, including at least three contact portions arranged to define an annular array, and wherein each contact portion is radially displaceable relative to a centre of the array, and wherein each contact portion is defined by an elongate member extending from the housing.
22. (canceled)
23. The device of claim 1, further including one or more planar light emitters arranged to emit a plane of light, the, or each, planar light emitter aligned with the marking guide to allow illuminating the core sample to display a line along the core sample.
24. The device of claim 1, wherein the marking guide defines one or more surfaces configured to be arranged along at least one of the side and end of the core sample to allow guiding the user to mark the core sample, and wherein the marking guide defines an aperture dimensioned to receive an implement operable to apply a mark.
25. (canceled)
26. The device of claim 24, wherein the marking guide is associated with a detector arranged to detect presence of the implement adjacent the one or more surfaces, the detector communicatively coupled with the processor such that responsive to the detector detecting the implement, the processor is configured to record a marking event in the memory.
27. (canceled)
28. (canceled)
29. The device of claim 1, wherein the marking guide includes an annular array of light emitters configured to be arranged, in use, about an end of the core sample, and wherein the processor is configured: (a) to illuminate a pair of opposed light emitters located either side of the marking position such that the marking position is coincident with a straight line between the opposed emitters, whereby illuminating the opposed emitters guides the user to mark a line along the sample between the opposed emitters; or (b) to illuminate at least one of the emitters to project a line at least partway across the end of the core sample such that the marking position is coincident with the line to guide the user to mark the line along the sample.
30. (canceled)
31. The device of claim 1, wherein the user interface is operable to convey one or more of visible, audible, and haptic feedback to the user to direct the user to cause the relative rotation.
32. The device of claim 1, wherein the user interface includes a display operable to display graphics to direct the user to cause the relative rotation.
33. The device of claim 1, wherein the marking guide is movably engaged with the housing to allow moving between a storage position and a use position and wherein the marking guide is releasably engaged with the housing to allow detaching from the housing.
34. (canceled)
35. The device of claim 1, including a marking alignment button operable to cause the processor to store a current orientation of the device in the memory, wherein responsive to storing the current orientation, the processor is operable to communicate with the downhole tool, via the communications module, to confirm if the stored current orientation corresponds with the core orientation data stored in the downhole tool.
36. (canceled)
37. The device of claim 1, wherein the downhole tool is connected to the core tube and an uphole component, and the communications module is configured to allow communication with the downhole tool when connected to the core tube and the uphole component, and wherein the uphole component defines at least one communication path, and the communications module is carried by the housing to allow communication with the downhole tool via the at least one communication path.
38. (canceled)
39. (canceled)
40. The device of claim 37, further including a second communications module configured to communicate with the downhole tool and communicatively coupled to the processor, the second communications module arranged by the housing to allow communicating with the downhole tool when connected to the core tube and disconnected from the uphole component, and wherein the processor is configured to execute first instructions responsive to receiving the data from the communications module, and configured to execute second instructions responsive to receiving data from the second communications module.
41. The device of claim 1, further including an imaging module communicatively coupled with the processor and operable to generate an image of the core sample, wherein the imaging module is fixedly mounted to the housing to allow positioning the imaging module adjacent the core sample.
42. (canceled)
43.-48. (canceled)
49. A method of marking a core sample to indicate orientation of the core sample in situ, prior to or immediately after being broken from bedrock, the core sample carried by a core tube and defining a longitudinal axis between opposed ends, the method including: operating a downhole tool associated with the core tube to record data relating to the orientation of the core sample in situ, prior to or immediately after being broken from bedrock; operating a marking guide device to communicate with the downhole tool to receive data, wherein responsive to receiving the data, a processor of the marking guide device determines a marking position relative to the longitudinal axis; positioning the marking guide device relative to the core sample or the core tube; causing relative rotation of at least a portion of the marking guide device and the core sample to prompt a user interface of the marking guide device to convey feedback to direct the relative rotation so that the at least a portion of the device aligns with the marking position; and operating a marking implement at or adjacent a marking surface of the marking guide device to mark the core sample at the marking position.
50.-51. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
[0044] Embodiments will now be described by way of example only with reference to the accompany drawings in which:
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
DESCRIPTION OF EMBODIMENTS
[0071] In the drawings, reference numeral 10 generally designates a device 10 for guiding a user to mark a core sample 12 carried by a core tube 14, where the core tube 14 is associated with a downhole tool 16 configured to record data relating to the orientation of the core sample 12 in situ, prior to or immediately after being broken from bedrock, and the core sample 12 defines a longitudinal axis 13 between opposed ends 18.
[0072] The device 10 includes: a housing 20 mountable relative to the core sample 12 or the core tube 14, the housing 20 having a marking guide 22 configured to be arranged, in use, adjacent at least one of an end 18 and side 15 of the core sample 12 to guide marking the core sample 12; a communications module 26 carried by the housing 20 and operable to communicate with the downhole tool 16 to receive data; a user interface 28 carried by the housing 20 and operable to convey perceptible feedback to the user; and a processor 30 and associated memory 32 carried by the housing 20, the processor 30 communicatively coupled to the communications module 26 and the user interface 28, and configured to store the data in the memory 32. The processor 30 is configured to determine a marking position based on the data, and operate the user interface 28 to direct the user to cause relative rotation of the marking guide 22 and the core sample 12 so that the marking guide 22 is aligned with the marking position, thereby allowing the user to use the marking guide 22 to mark the core sample 12 at the marking position.
[0073] The processor 30 of the device 10 is typically configured to communicate with the downhole tool 16, via the communications module 26, to obtain orientation data defining the orientation of the core sample 12 in situ. Responsive to receiving the orientation data, the processor 30 is configured to determine the marking position relative to the longitudinal axis 13 of the core sample 12, based on the orientation data. Alternatively, in some embodiments, a processor of the downhole tool 16 is configured to determine the marking position based on the orientation data measured by the tool 16, and convey marking position data to the device 10. In such embodiments, the processor 30 of the device 10 is configured to determine the marking position based on the marking position data, and operate the user interface 28 to guide marking of the core sample 12.
[0074] Generally, the device 10 is operable to determine the marking position based on the core orientation data measured by the downhole tool 16 and, as a result, guide manual marking of the core sample 12, or effect marking of the core sample 12, or a digital representation of the core sample 12, to identify the marking position. It will be appreciated that to achieve this, the processor 30 is typically communicatively connected to one or more accelerometers and/or other sensors, such as carried by the housing 20, which are operable to determine orientation of the device 10, such as relative to a gravity vector. It will also be appreciated that the processor 30 is configurable to determine the marking position to be any specific location relative to the longitudinal axis 13 of the core sample 12, or, in some applications, relative to another point or frame of reference defined by or relating to the core sample 12. Typically, the marking position is defined to correspond with the Bottom of Core (BoC) position which is recorded by the downhole tool 16 in the form of a core orientation device. In some applications, the marking position is defined to correspond with the Top of Core (ToC) position recorded by the downhole tool 16.
[0075]
[0076] The aperture 34 may be dimensioned to fit closely to a specific core sample 12 or core tube 14 diameter, or fit to an adaptor which defines an aperture dimensioned to receive and abut a specific core sample 12 or core tube 14. Whilst the aperture 34 is shown as being defined by a cylindrically-shaped opening, it will be appreciated that, in other embodiments (not illustrated), the aperture 34 may be defined by the inwardly facing ends of an annular array of radially extending ribs or fins to minimise contact with, and/or centralise, the core sample 12, core tube 14, and/or adaptor. In some embodiments, only three radially extending projections, or bearings, are provided to position the device 100 on the core tube 14 or sample 12. In such embodiments, the radially extending projections or bearings may be resiliently mounted relative to the housing 102 to allow deflection away from the axis 13 of the core 12. This can usefully adjust the effective diameter of the aperture 34, such as to allow fitting the housing 102 to a range of different core sample 12 sizes or shapes, or different core tubes.
[0077] Best shown in
[0078] Whilst each adaptor 36, 38 is shown configured as a sleeve having a flange at one end, it will be appreciated that the adaptors 36, 38 are configurable in other forms to allow adjusting the effective internal diameter of the housing 102, such as comprising radially extending ribs or splines, and/or including radially displaceable structures, such as spring-loaded buffers, or cams. Furthermore, the adaptors 36, 38 may be configurable to be at least partially resiliently deformable to allow conforming to a received core tube 14 or core sample 12. Generally, the sleeve form of the adaptors 36, 38, and/or the housing 102, is useful as this allows the device 100 to be securely mounted along a portion of the core tube 14 without requiring support from any other structure or the user, consequently allowing the user to use both hands for other tasks.
[0079] At least one of the adaptors 36, 38 is typically configured to slidably engage with the housing 102 or the other adaptor 36, 38 to allow telescopically adjusting the position of the housing 102 relative to a received core sample 12. This may allow axially spacing the housing 102 from the end of the received core tube 14, for example, to enhance access to, and mark, a tapered or sloped end of a core sample 12.
[0080]
[0081] The housing 102 of the illustrated embodiment 100 is configured for fitting to the core sample 12 or tube 14 and the device 100 operable to guide rotating the housing 102 about the axis 13 of the core sample 12. It will be appreciated that the housing 102 is alternatively mountable at a fixed position to allow partially receiving the core sample 12, to alternatively mount the housing 102 relative to the core sample 12. In such arrangements, the device 100 is operable to guide the user to rotate the core sample 12 to cause the relative rotation.
[0082] Whilst this embodiment 100 is shown with an array of thirty six light emitters 40, such that each light 40 represents ten degrees of rotation, it will be appreciated that the array may include more, or less, emitters 40. For example, in some embodiments (not illustrated), the array includes three hundred and sixty emitters 40 so that each emitter 40 represents one degree of rotation. In other embodiments (not illustrated), the array includes only three emitters 40 to only partially surround the axis 13 of the core sample 12, being operable to allow indicating rotate left, rotate right, and stop. In yet other embodiments, the user interface 28 may include only a single light emitter 40 configured to be operable in different ways to indicate the required relative rotation direction, such as emitting one colour of light, and/or flashing light at one frequency, to indicate rotate left, and emitting another colour of light, and/or flashing light at a second frequency, to indicate rotate right.
[0083] Best shown in
[0084] In this embodiment 100, the first aspect 221 of the marking guide 22 is fixed relative to the housing 102. In other embodiments, the marking guide 221 is movably mounted to the housing 102, such as to allow pivoting between a storage and use position, and/or rotating relative to the housing 102, such as, in use, rotating about the axis 13 of the received core sample 12. This may allow manually rotating the marking guide 221 to align with the marking position while the housing 102 remains static relative to the core sample 12 and core tube 14. In yet other embodiments (not illustrated), the marking guide 221 is associated with a drive mechanism operable to move the marking guide 221 about the axis 13. In such embodiments, rotation of the marking guide may be controlled by the processor 30 responsive to determining the marking position based on the data obtained from the downhole tool 16.
[0085]
[0086] The embodiment 400 shown in
[0087] The embodiment 400 is operable to guide the user to manually rotate the guide 403 relative to the housing 406 to align the aperture 408 with the marking position, such as by displaying instructions on a screen (not shown) mounted at a top surface 410 and/or operating light emitters (not shown) arranged about the axis 404, such as in an annular groove 412 of the housing 406. In some embodiments, the marking guide 402 is associated with a drive mechanism operable to rotate the guide 402 about the axis 404, for example, to automate rotating the guide 402 to the marking position. In some embodiments, the marking guide 402 carries a marking mechanism operable to apply a mark to the core sample 12, such as by ejecting droplets of ink, paint, or other pigment at the marking position, or applying a label or tag to the core sample 12, such as an RFID tag. The marking mechanism is configurable for manual or automatic triggering to apply the mark on the sample 12.
[0088] Returning to
[0089] In other embodiments (not illustrated), the marking guide structure 221 is releasably securable to the housing 102 to allow detaching from the housing 102. This may allow, for example, enhanced access to the end 18 of the core sample 12 positioned within the housing 102. This may also allow sliding the housing 102 axially relative to the core tube 14 and core sample 12. This can be useful where marking one or more locations along a side of the core tube 14 or sample 12 is required, such as by using the side marking apertures 44, discussed in greater detail below. Marking the side of the core tube 14 or core sample 12 in this way can allow, for example, transferring the marking position axially along the core tube 14 and, in some applications, sliding the device 100 between axially adjacent core tubes 14 to transfer the marking position between tubes 14. It will be appreciated that a two-part core tube 14, having axially adjacent tubes 14, may be employed when extracting the inner tube assembly in a confined, typically underground, environment.
[0090] In the illustrated embodiment 100, some of the surfaces 24 of the marking guide 221 are defined at opposed sides of an aperture, in the form of an elongate slot 42, defined by the guide 221. The elongate slot 42 is arranged to extend radially towards the central axis 35 of the aperture 34. It will be appreciated that this arrangement is exemplary and the surfaces 24 may be defined by other suitable structures, such as a single post, or pair of parallel posts. The surfaces 24 are arranged by the guide 221 to allow guiding manual movement of a marking implement, such as a pencil, crayon, pen, or scribe, across the end face 18 of the core sample 12. Typically, the surfaces 24 are spaced apart sufficiently to receive one or more specific implements. In some embodiments, such as shown in
[0091] In some embodiments, the marking guide 22 is associated with a detector (not shown) arranged to detect presence of the marking implement adjacent the one or more surfaces 25, including within the insert 25, if present. The detector is typically in the form of an interrupter circuit and may include one or more of a light-based sensor, and a mechanical switch. The detector is communicatively coupled with the processor 30 such that responsive to the detector detecting the marking implement, the processor 30 is configured to record a marking event in the memory 32.
[0092] It will be appreciated that a wide range of marking implements are usable with the device 100 to cause marking the core sample. Typical implements include a pencil, crayon, or pen operable to apply a mark on a surface of the sample 12, a stylus or chisel operable to etch the mark into the surface, or stamp to apply or impress the mark on the surface. Other implements include a dispenser operable to spray or jet a volume of marking fluid, such as ink, or paint, to apply the mark, or dispense a volume of chemical formulation configured to degrade the core sample 12 to etch the marking into the surface. Further implements include a dispenser operable to apply a label, such as an adhesive transfer, which may carry a QR code and/or RFID circuit, to the core sample 12. It will also be appreciated that such implements may be integrated to, or fitted to and operable by, the device 10, to allow direct marking of the core sample by the device 10, as discussed further below.
[0093] The processor 30 is configurable to illuminate the light emitters 40 to indicate one or more specific positions relative to the central axis 35 of the aperture 34, such as the marking position. For example, in some applications, the processor 30 operates a first light emitter 40, adjacent the marking guide, to emit a red light, and operates a second light emitter 40, closest to the marking position, to emit a blue light. In other applications, the first light emitter 40 is operated to flash at a defined frequency, and the second light emitter 40 is operated to be constantly illuminated. Operating the light emitters 40 in this way allows the user to distinguish between the two illuminated positions and, as a result, appreciate which direction the housing 102 must be rotated to move the marking guide 22 into alignment with the marking position.
[0094] In some embodiments, the device 10 includes one or more speakers and the processor 30 is configured to operate the speaker(s) to emit sounds to guide the user to rotate the marking guide 22. Additionally or alternatively, the device 10 may include one or more vibration generators and the processor 30 be configured to operate the generator(s) to emit vibrations to guide the user to rotate the marking guide 22.
[0095] To enhance communicating the required direction of rotation to the user, the processor 30 is configurable to operate one or more of the light emitters 40 adjacent the first light emitter 40 and/or second light emitter 40 to illuminate simultaneously and/or sequentially with the first or second light emitter 40. For example, should the processor 30 determine the marking guide 22 must be rotated clockwise to be aligned with the marking position, the light emitters 40 to the right of the first light emitter 40 may be operated to sequentially illuminate towards the second light emitter 40, creating a progressively larger trail of light. Similarly, the processor 30 is configurable to operate the light emitters 40 in a specific way to confirm that the marking guide 22 is aligned with the marking position, such as pulsing a plurality of the light emitters 40 simultaneously, and/or operating a plurality of the light emitters 40 to emit a specific colour of light.
[0096] The device 100 includes a user interface device, in the form of a marking alignment button 41, operable to cause the processor 30 to store a current orientation of the device 100 in the memory 32, such as measuring and recording the orientation of the device 100 relative to a gravity vector. The button 41 is arranged to allow the user to access and press the button 41 when the marking guide 22 is aligned with the marking position. When the device orientation is recorded in the memory 32, the processor 30 is operable to communicate with the downhole tool 16, via the communications module 26, to confirm if the stored device orientation corresponds with the core orientation data stored in the memory of the downhole tool 16, providing a quality assurance function. It will be appreciated that the arrangement of the button 41 relative to the housing 102, and the form of a button, is exemplary and that the button 41 mechanism may be substituted with other suitable user interface devices, such as a capacitive switch or photo interrupter, operable by a user to cause recording a current orientation of the device 100.
[0097]
[0098] Best shown in
[0099]
[0100] Arranging the slots 44 in this way allows the user to place a marking implement through a slot 44 and slide the implement along the guiding surface 241 and the core sample 12 to mark the side 15 of the core sample 12 in one or more specific locations relative to the longitudinal axis 13 to indicate the marking position. This may allow, for example, the user to identify and mark the location of the marking position on the end 18 of the sample 12 based on the marks added to the side 15 of the sample 12. This may also allow a user to identify the marking position using the end marking guide 221 and associated light emitters 40, and add a first mark to the side of the core sample 12 or tube 14, using one of the second slots 442, at ninety degrees relative to the centre line 23. The user can then rotate the device 100 so that one of the first slots 441 is aligned with the first mark, and add a second mark, using the other side slot 441, at ninety degrees to the first mark so that the second mark is aligned with the marking position.
[0101] While
[0102]
[0103] The embodiment 360 shown in
[0104] The embodiment 380 shown in
[0105] It will be appreciated that these embodiments 360, 380 may include only a single end marking surface 366, 386, in a similar way to the single side marking surface 368, such as defined by a projection or web of the marking guide 22. Also, while the end marking apertures 362, 382 and side marking aperture 384 are dimensioned to receive and/or guide one or more specific marking implements, it will be appreciated that all of the marking apertures 362, 364, 384 384 are configurable to be oversized and receive a marking aperture insert (not shown) which is dimensioned to receive and/or guide a specific marking implement, and defines the marking surfaces 366, 368, 386, 388.
[0106] The embodiments 360, 380 illustrated in
[0107] Returning to
[0108]
[0109] In some embodiments, the planar light emitters 48 are configured to cause marking of the core sample 12, such as by laser etching, or by activating a pigment or dye applied to the core sample 12 to cause colouration or polymerisation of the pigment or dye. For example, a UV light curable liquid polymer or activator may be applied to the core sample 12 prior to inserting into the housing 12, and the light emitters 48 include UV lamps operable to cause curing of the polymer to adhere to the core sample 12 and indicate the location of the marking position. In such embodiments, the planar light emitters 48 may be rotatably mounted to the housing 102 and movable by operating a drive mechanism such that the processor 30 is configured to control rotational position of the light emitters 48, and operate the emitters 48, to mark the marking position on the core sample 12, thereby automating core marking. It will be appreciated that in such embodiments, the marking guide 22 and user interface 28 may be absent.
[0110]
[0111] When the device 100 is arranged such that the key structure 50 is engaged with and at the end of the channel 54, the communications port 46 is aligned with the water port 56 to allow signals to be transmitted to, and received from, an internal, unsealed region of the grease cap 52. As shown in
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119] The embodiment 200 shown in
[0120] The marking guide 22 of this embodiment 200 is slidably engaged with the housing 202 to allow being extended from the housing 202 and across the end 18 of the core sample to guide marking, and be retracted at least partially into the housing 202 when not in use. In some embodiments, the marking guide 22 is configured to be releasably engaged with the housing 202, such as to allow replacement. The marking guide 22 is configured in substantially the same way as described above, including defining the elongate slot 42 shaped to receive a marking implement. In other embodiments (not illustrated), the body defining the slot 42 is substituted with a post, or other elongate member, slidably or pivotably engaged with the housing 202 to allow moving between a storage and use position. It will be appreciated that the marking guide 22 of this embodiment 200 may be configured to receive the marking insert 25 to adjust a width of the slot 42, as described above.
[0121] The housing 202 carries a display 206 configured to be operable, by the processor 30, to display graphics, including text, relating to the marking position, and typically also show a graphical indication of the marking guide 22 relative to the marking position. The housing 202 arranges the display 206 so that, in use, the display 206 extends radially relative to the axis 13 of the core sample 12.
[0122] The embodiment 220 shown in
[0123] The marking guide 22 of this embodiment 220 is in the form of a profile 226 defined by the housing 222. This configuration allows placing the housing 22 against or alongside a side of the core tube 14 or core sample 12 such that the profile 226 can guide marking the side 15. This configuration allows moving the device 220 axially relative to the core tube 14 or core sample 12 to mark the side at a plurality of locations, such as to transfer the marking position along the tube 14 or core sample 12, and between axially adjacent core tubes 14. The profile 226 defines another pair of opposed inclined surfaces to form a V-shaped notch shaped to receive a marking implement.
[0124] The housing 222 carries a display 228 which is operable, by the processor 30, to display graphics, including text, relating to the marking position, and typically also show a graphical indication of the marking guide 22 relative to the marking position. The housing 222 arranges the display 228 so that, in use, the display 228 extends parallel relative to the axis 13 of the core sample 12.
[0125] The embodiment 240 shown in
[0126] The marking guide 22 of this embodiment 240 is integrally formed with the clip 244 to allow being arranged across the end 18 of the core sample to guide marking when the clip 244 is mounted to the core tube 14. The marking guide 22 is includes an open-ended slot 248 shaped to receive a marking implement. In other embodiments (not illustrated), the portion of the clip 244 defining the slot 248 is configured as a single post, to define a marking surface. It will be appreciated that the marking guide 22 of this embodiment 240 may be configured to receive the marking insert 25 to adjust a width of the slot 246, as described above.
[0127] The housing 242 carries a display 250 which is operable, by the processor 30, to display graphics, including text, relating to the marking position, and typically also show a graphical indication of the marking guide 22 relative to the marking position. The housing 242 is securable to the clip 244 in different orientations to allow arranging the display 250 to extend radially or parallel relative to the axis 13 of the core sample 12.
[0128]
[0129] As described above, the communications module 26 and communications port 46 defined in the housing 102 are arranged to allow communication with the downhole tool 16 when mounted to the sidewall of a component of the downhole assembly, such as the grease cap 52 shown in
[0130] In some embodiments, such as illustrated in
[0131] The device 10 is operable to communicate with the downhole tool 16 to convey and receive orientation information, such as receiving core orientation data to allow determining the marking position, and/or transmitting orientation data to allow determining a relationship between a marked, recorded position, stored in the memory of the device 10, and the core orientation data. The device 10 may also be operable to communicate with the downhole tool 16 to receive tool identification data, for example, a serial number, such as to allow determining an appropriate workflow for the specific tool 16.
[0132] The embodiment 100 as shown in
[0133] The imaging module(s) may allow recording core sample 12 reference information for quality assurance purposes, two or three-dimensional mapping of the end face 18 of the core sample 12 based on the unique face pattern caused by breaking the core sample 12 from the bedrock, and/or virtual marking of the core 12, where the image, or model, is marked with the marking position determined by the processor 30. Such embodiments can advantageously allow linking an image/model generated with the imaging module(s) with orientation data measured by the device 10, such as defining rotational position relative to the central axis 35, and a time stamp. Connecting data in this way can enhance confidence in the accuracy of transferring the core orientation data recorded by the downhole tool 16 to the core sample 12.
[0134] As described above, the device 10 is configurable to determine the marking position, based on the data received from the tool 16, and directly mark the core sample 12 to indicate the marking position. In such embodiments, the device 10 may include: the housing 20 mountable relative to the core sample 12 or the core tube 14; a marking system carried by the housing 20 and operable to mark at least one of the end 18 and side 15 of the core sample 12 at one or more positions; the communications module 26 operable to communicate with the downhole tool 16 to receive the data; and the processor 30 and memory 32, the processor communicatively coupled to the marking system and the communications module 26, and configured to store the data in the memory 32, the processor 30 further configured to determine a marking position based on the data, and operate the marking system to mark the core sample 12 at the marking position.
[0135] In this embodiment, the marking system is configurable to comprise a range of mechanisms operable to cause placing a mark in one or more locations on the core sample 12. For example, the marking system may include one or more of a mechanised pen, crayon, scribe, pigment applicator, stamp, or the like, which is controllably operable, typically being movable relative to the housing 20, to mark the core 12, and/or may include one or more light emitters operable to emit visible or non-visible light to mark the core 12, such as by burning the core 12 or activating a pigment applied to the core 12 to mark the core 12.
[0136] The marking system may be statically mounted to the housing 20 and be operable to adjust its direction, such as by angling a lens, to direct the placement of the mark. The marking system may instead be movable relative to the housing 20 to allow accessing and marking the core sample 12 at the marking position. Furthermore, the housing 20, or a portion thereof, may be configured to allow rotation about the longitudinal axis 13, and the device 300 include a translation mechanism operable to rotate one of the marking system and the housing 20, or the portion of the housing 20, about the core sample 12 or the core tube 14 such that the marking system is arranged in a defined position relative to the marking position to allow operating the marking system to mark the core sample 12. Alternatively, the housing 20 may be configured for static mounting and the device 10 be operable to guide rotation of the core sample 12, such as by operating the user interface 28, relative to the housing 12 until causing operation of the marking system to mark the core sample 12 at the marking position.
[0137] In some embodiments, the device 10 is configurable to determine the marking position, based on the data received from the tool 16, and generate virtual marking information to identify the marking position on the end 18 and/or side 15 of the core sample 12. In such embodiments, the device 10 may include: the housing 20 mountable relative to the core sample 12 or the core tube 14; an imaging system carried by the housing 20 and operable to generate a digital representation of a portion of the core sample 12; the communications module 26 operable to communicate with the downhole tool 16 to receive the data; and the processor 30 and memory 32, the processor communicatively coupled to the imaging system and the communications module 26, and configured to store the data in the memory 32, where the processor 30 is further configured to determine a marking position based on the received data, and manipulate the digital representation of the core sample 12 to identify the marking position.
[0138] In such embodiments, the imaging system may comprise one or more optical cameras operable to generate a two-dimensional image of the core sample 12. Alternatively or additionally, the imaging system may comprise a three-dimensional scanner operable to generate a three-dimensional model of a portion of the core sample 12. It will be appreciated that the imaging system may comprise a combination of different imaging mechanisms, such as a sensor array configured to generate an RGB-D image, including visible light and depth information, such as relating to the surface profile of the end 18 of the core sample 12.
[0139]
[0140] The embodiment 260 shown in
[0141] The marking guide 22 of this embodiment 260 is integrally formed with the housing 262 to extend radially relative to the recess 268. The marking guide 22 is configured in substantially the same way as described above, including having marking surfaces defined at opposed sides of an elongate slot 42, and the slot 42 is dimensioned to receive a marking implement. As described above, it will be appreciated that the marking surfaces of the marking guide 22 may be defined by other structures, such as one or more posts mounted to the housing 262.
[0142] The guide 22 is associated with an aspect of the user interface 28 being an arc-shaped array of light emitters 274 mounted at an end face of the housing 262 to be arranged partially about the recess 268. The emitters 274 are configured to be selectively operable, in some embodiments being sequentially operated, by the processor 30, to indicate the direction of relative rotation necessary to align the marking guide 22 with the marking position, and to confirm the marking guide 22 is aligned with the marking position, such as by indicating when the marking guide 22 is within a tolerance distance from the marking position. It will be appreciated that the array of light emitters 274 is alternatively configurable to include more, or less emitters 274, including only two emitters 274, and may be arranged as a linear array. Furthermore, the array of light emitters 274 may be substituted with a single light emitter 274 configured to operate in different ways to indicate the direction of relative rotation required to align the marking guide 22 with the marking position, such as emitting different colour, intensity, and/or pulse frequency light.
[0143]
[0144] The embodiment 280 shown in
[0145] The marking guide 22 of this embodiment 280 is integrally formed with the housing 282 to extend radially relative to the axis 286. The marking guide 22 is configured in substantially the same way as described above, including having marking surfaces defined at opposed sides of an elongate slot 42, and the slot 42 being dimensioned to receive a marking implement. The slot 42 is configured to extend through and partway across the housing 282 to be in-board of the housing periphery. It will be appreciated that, in other embodiments, the housing 282 is configurable to define a more compact peripheral profile and that the slot 42 be defined by one or more members extending from the housing 282 such that the slot 42 is at least partially outside of the periphery.
[0146] The guide 22 is associated with an aspect of the user interface 28 being a plurality of light emitters 288 mounted at an end face of the housing 282 to be arranged in an arc-shaped array at each side of the slot 42. The emitters 288 are configured to be selectively operable, in some embodiments being sequentially operated, by the processor 30, to indicate the direction of relative rotation necessary to align the marking guide 22 with the marking position, and to confirm the marking guide 22 is aligned with the marking position.
[0147] Best shown in
[0148] The embodiment 300 shown in
[0149] The marking guide 22 of this embodiment 300 is integrally formed with the housing 302 to extend between opposed ends of the housing 302, and partway across the housing 302. The marking guide 22 is configured in substantially the same way as described above, including having marking surfaces defined at opposed sides of an elongate slot 42, and the slot 42 is dimensioned to receive a marking implement.
[0150] The guide 22 is associated with an aspect of the user interface 28 being a plurality of light emitters 306 mounted about an end face of the housing 302 in an arced array at either side of the slot 42. The emitters 306 are configured to be selectively operable, in some embodiments being sequentially operated, by the processor 30, to indicate the direction of relative rotation necessary to align the marking guide 22 with the marking position, and to confirm the marking guide 22 is aligned with the marking position.
[0151] The exposed end of one of the posts 304 has a port 308 defining a signal path to the communications module 26 arranged within the housing 302 or within the post 304. As illustrated in
[0152] The embodiment 320 shown in
[0153] Best shown in
[0154] As shown in
[0155] The marking guide 22 of this embodiment 320 is integrally formed with the housing 322 at a junction between the main body 326 and the handle portion 324 to allow access to a side and end of the core sample 12. The marking guide 22 is configured in substantially the same way as described above, including having marking surfaces defined at opposed sides of an elongate slot 42, and the slot 42 being dimensioned to receive a marking implement.
[0156] The guide 22 is associated with an aspect of the user interface 28 being a pair of light emitters 332 arranged either side of the slot 42. The emitters 332 are configured to be selectively operable, by the processor 30, to indicate the direction of relative rotation necessary to align the marking guide 22 with the marking position. A further one or more light emitters 333 may be arranged within the slot 42 and be operable, by the processor 30, to indicate proximity of the marking guide 22 to the marking position, such as by emitting different coloured light depending on angular distance of the marking guide 22 from the marking position. For example, the one or more further light emitters 333 may be configured such that the slot 42 glows: red when the slot 42 is far away from (such as greater than a first defined tolerance) the marking position; white when the slot 42 is close to (within the first defined tolerance) the marking position; and green when the slot 42 is aligned with (within a second defined tolerance) the marking position.
[0157] The end of the main body 326 has a port 334 defining a signal path to the communications module 26 arranged within the housing 322. As illustrated in
[0158] The embodiment 340 shown in
[0159] The marking guide 22 of this embodiment 340 includes a guide body 346 pivotably mounted to the housing 342 to pivot between a use position (
[0160] The guide body 346 is associated with an aspect of the user interface 28 being an arc-shaped array of light emitters 350 mounted about an end face of the housing 342 to be arranged about the slot 42 when the guide body 346 is in the use position. In other embodiments (not illustrated), the emitters 350 are mounted about a top face of the housing 342 to be adjacent the guide body 346. The emitters 350 are configured to be selectively operable, in some embodiments being sequentially operated, by the processor 30, to indicate the direction of relative rotation necessary to align the slot 42 with the marking position, and may be operable to confirm the marking guide 42 is within a tolerance distance from the marking position.
[0161] The end of the housing 342 carries a port 352 at an end of a projection, in this embodiment being a stud 354. The port 352 defines a signal path to the communications module 26 arranged within the housing 342. As illustrated in
[0162] The embodiment 420 shown in
[0163] The housing 422 includes a marking guide 428 having an end slot 430 arrangeable, in use, to allow marking the end of the core sample 12, and a side slot 432 arrangeable, in use, to allow marking the side of the core sample 12. Each slot 430, 432 is configured to receive a marking implement or mechanism to effect marking of the core 12. Each adaptor 424, 426 defines part of at least one of the slots 430, 432 to allow the marking implement or mechanism to access the core sample 12 when the housing 422 is mounted to the core tube 14 by the relevant adaptor 424, 426. The housing 422 carries the user interface 28, in this embodiment 420 including the annular array of light emitters 40, as previously described, operable to guide relative rotating of the housing 422 and core sample 12 to align the marking guide 424 with the marking position and allow marking the core sample 12.
[0164] It will be appreciated that configuring the device 420 to include the two adaptors 424, 426 is exemplary and that, in other embodiments, the device 420 may include more, or less, adaptors. Each adaptor 424, 426 may be formed from a plastic moulding, such as formed from nylon, to reduce friction with the core tube 14 and/or the other adaptor 424, 426 and housing 422, and/or minimise cost and complexity of replacement, such as because of damage caused to the adaptor 424, 426 during use.
[0165] Use of the device 10 to mark the core sample 12 may involve: operating the downhole tool 16, when associated with the core tube 14, to record data relating to the orientation of the core sample 12 in situ, prior to or immediately after being broken from bedrock; operating the device 10 to communicate with the downhole tool 16 to receive the core orientation data, where receiving the core orientation data causes the processor 30 to determine a marking position relative to the longitudinal axis 13 of the core sample 12, the marking position typically corresponding with a Bottom of Core, or Top of Core, location when the core sample 12 was in situ; positioning the device 10 relative to the core sample 12; operating the device 10 such that the user interface 28 conveys feedback to guide rotating at least a portion of the device 10 about the core sample 12, and/or rotating the core sample 12 relative to the device 10, to align the marking guide 22 with the marking position; and using the marking guide 22 to mark the core sample 12 at the marking position, such as by sliding an implement along a marking surface of the marking guide 22.
[0166] Optionally, the device 10 is also operable to cause the processor 30 to store its current orientation as a marked orientation in the memory 32, and then communicate with the downhole unit 16 to verify if the marked orientation corresponds with the orientation data stored in the downhole unit 16.
[0167] Use of the device 10 to mark the core sample 12 may alternatively involve: operating the downhole tool 16, when associated with the core tube 14, to record data relating to the orientation of the core sample 12 in situ, prior to or immediately after being broken from bedrock; positioning the device 10 relative to the core sample 12 or the core tube 14 and using the marking guide 22 to apply a first mark to the core sample 12 at a first position; operating the device 10 to record the first position; operating the device 10 to communicate with the downhole tool 16 to receive the core orientation data, such that receiving the core orientation data causes the processor 30 to determine a marking position, the marking position typically corresponding with a Bottom of Core, or Top of Core, location when the core sample 12 was in situ; positioning the device 10 relative to the core sample 12 and operating the device 10 such that the user interface 28 conveys feedback to guide rotation of the device 10 and/or the core sample 12 so that the marking guide 22 is aligned with the marking position; and, using the marking guide 22, applying a second mark to the core sample 12 at the marking position.
[0168] In some embodiments, recording the first position may involve the processor 30 determining a gravity vector, such as by operating an accelerometer associated with the device 10, and recording the first position relative to the gravity vector, such as by defining a rotational angle based on the gravity vector. Alternatively or additionally, this may involve the processor 30 determining the axis 13 of the core sample 12, and recording the first position relative to the axis 13.
[0169] In some embodiments, the processor 30 is configured so that, responsive to receiving the core orientation data, the processor 30 determines a delta (difference) between a position defined by the core orientation data, such as the Bottom of Core position, and the first position, and calculates the marking position based on the delta. This then allows the processor 30 to operate the user interface 28 to guide appropriate relative rotation of the device 10 and core sample 12 to align the marking guide 22 with the marking position.
[0170] In the use scenario described above, the location of the first position, and therefore the location of the first mark, may be arbitrary. The location of the first position may be selected by a user because of ease of access to place the first mark on the core sample 12. After the first mark location is recorded by the device 10, and the device 10 is operated to communicate with the downhole tool 16 to obtain the core orientation data, the core sample 12 may be removed from the core tube 14 and the device 10 then operated to guide applying the second mark at the marking position on the core sample 12. This can advantageously allow the second mark to be applied some time after removal of the core sample 12 from the core tube 14, such as when the core sample 12 is transported to a more convenient or spacious location, for example, in a core shed at a mine site.
[0171] In embodiments of the device 10 including the imaging module, such as embodiment 100 described above, use of the device 10 may allow identifying orientation of the core sample 12 in situ, prior to or immediately after being broken from bedrock. The use may include: operating the downhole tool 16 associated with the core tube 14 arranged to receive the core sample 12 so that the tool 16 records orientation data relating to the orientation of the core sample 12 in situ, prior to or immediately after being broken from the bedrock; obtaining, via the communications module 26, the orientation data from the downhole tool 16; determining, by the processor 30, a marking position based on the orientation data; positioning the imaging system relative to the core sample 12 and operating the imaging system to generate a digital representation of a portion of the core sample 12; and manipulating, by the processor 30, the digital representation to identify the marking position.
[0172] The disclosed devices and methods enhance ease and/or reliability of accurately adding a mark to a core sample to indicate core orientation in situ. The disclosed concepts do not require rotation of a heavy core sample or core tube, instead only requiring rotation of the housing and/or marking guide of the device. This is significantly less physically demanding than conventional approaches, and may allow reducing injury and associated absences of workers.
[0173] The disclosed devices are configured to communicate with a downhole tool to obtain core orientation data, determine a marking position, such as the BoC/or ToC position, based on the obtained data, and guide a user to add a mark on the core sample at the marking position, or be operated to directly mark the core sample at the marking position. This configuration avoids requiring a separate handheld controller and marking jig, either of which may be misplaced and/or broken during use.
[0174] The disclosed devices are configurable to communicate with the downhole tool while connected to downhole and uphole components of an assembly. This avoids de-tooling the downhole tool from another component which can cause rotation of the core sample relative to the core tube/downhole tool, which can invalidate the core orientation data, rendering the core sample worthless.
[0175] It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the above described embodiments, without departing from the broad general scope of the present disclosure. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.