FeSe2 AND N, S DOPED CARBON SPHERE MICRO FLOWER COMPOSITE AS A HIGH-PERFORMANCE ANODE MATERIAL FOR LITHIUM-ION BATTERY
20250253320 ยท 2025-08-07
Inventors
Cpc classification
C01P2004/61
CHEMISTRY; METALLURGY
C01P2004/80
CHEMISTRY; METALLURGY
C01B32/05
CHEMISTRY; METALLURGY
International classification
H01M4/36
ELECTRICITY
H01M4/58
ELECTRICITY
Abstract
The present invention relates to an anodic material for use in lithium ion battery (LIB) comprising of FeSe.sub.2 and its carbon composite with N, S doped porous carbon spheres (PNSCS) which can be synthesised by hydrothermal route using iron ammonium sulphate, selenium powder and citric acid as precursors and used as an anode for LIB. Further, the invention provides a process for synthesizing the said FeSe.sub.2 a PNSCS micro-flower composite by simple hydrothermal route.
Claims
1. A composite comprising: FeSe.sub.2 with porous N and S-codoped carbon spheres PNSCS, wherein said FeSe.sub.2 is decorated onto said N and S-codoped carbon spheres PNSCS; wherein said composite is in the form of micro-flowers having a particle size in the range of 7 to 8 m.
2. The composite as claimed in claim 1, wherein the FeSe.sub.2 is wrapped over the surface of PNSCS with uniform distribution.
3. The composite as claimed in claim 1, wherein an amount of elemental carbon is 50-60 atomic %, an amount of elemental iron is 12-16 atomic %, and an amount of elemental selenium is 24-32 atomic % of the total composition of composite; and wherein an amount of elemental carbon is 15 to 20 wt. %, an amount of elemental iron is 15 to 25 wt. %, and an amount of elemental selenium is 55 to 65 wt. % of the total composition of composite.
4. The composite as claimed in claim 1, wherein the composite exhibits specific capacity of 350-450 mAhg.sup.1 after 1000 cycles at 1 Ag.sup.1.
5. The composite as claimed in claim 1, for use as an anode electrode in a Li ion battery.
6. A process for preparation of the composite as claimed in claim 1, comprising: a) stirring and dissolving sugar in a 1.sup.st solvent followed by addition of an amino acid; b) hydrothermally heating the solution of step a) at a temperature in a range of 160 to 200 C. for a time period of 20 to 26 hrs followed by cooling down the solution at a temperature of 25 to 30 C.; c) washing the solution of step b) with a 2.sup.nd solvent under a vacuum filtration followed by drying at a temperature in a range of 70-100 C. for a time period of 8 to 14 hrs; d) annealing the material of step c) at a temperature in a range of 780 to 820 C. for time a period of 1-1.30 hrs to obtain a N and S doped carbon spheres (NSCS); e) subjecting the NSCS of step d) with a KOH solution at a ratio in a range of 1:2 to 1:4 to obtain a mixture f) thermally treating the mixture of step e) at a temperature in a range of 780 to 820 C. with a ramp rate of 5 C. for a time period of 1 hr; g) cooling down the mixture of step f) at a temperature ranging from 25-30 C. followed by removing KOH through a filtration to obtain porous NSCS (PNSCS) particles; h) drying the PNSCS particles of step g) at a temperature in a range of 70-90 C. in an oven for a time period of 10-14 hrs; i) adding and stirring a mixture comprising an iron ammonium sulphate, a Se powder, a citric acid and said dried PNSCS of step h) in a 3.sup.rd solvent for a time period of 20 to 45 minutes; j) dropwise adding a hydrazine hydrate to the mixture of step i) under stirring for a time period of 20 to 40 minutes followed by sonication for a time period of 45 to 90 minutes; k) autoclaving the solution of step j) followed by heating at a temperature in a range of 160 to 200 C. for a time period of 10 to 14 hrs; and l) washing the solution of step k) with a 4.sup.th solvent to obtain a clear solution followed by drying the solution at a temperature in a range of 60 to 100 C. for a time period of 10 to 14 hrs to obtain the composite.
7. The process as claimed in claim 6, wherein the 1.sup.st, 2.sup.nd, 3.sup.rd and 4.sup.th solvents are independently selected from de-ionized water, ethanol or mixture thereof; and wherein the washing steps c) and l) is done by first treating with de-ionized water followed by a mixture of de-ionized water and ethanol.
8. The process as claimed in claim 6, wherein the amino acid is selected from L-cysteine, methionine, or alanine.
9. The process as claimed in claim 6, wherein the sugar in step a) is selected from saccharose, glucose, or fructose.
10. The process as claimed in claim 6, wherein a size of the FeSe.sub.2@PNSCS composite obtained is 7 to 8 m.
11. A full coin cell comprising: a) FeSe.sub.2@PNSCS as claimed in claim 1 as an anode; b) a cathode; c) a separator; d) an electrolyte; e) spring; f) spacer; and g) a metallic casing.
12. The full coin cell as claimed in claim 11, wherein the full coin cell has stability for up to 150-250 cycles at 0.1 C rate with a capacity value of 15-20 mAhg.sup.1.
13. The full coin cell as claimed claim 11, wherein the cell is a Li ion based battery.
14. The full coin cell as claimed claim 11, wherein the cathode is Lithium Iron phosphate (LiFePO.sub.4) or Lithium Cobalt Oxide (LiCoO.sub.2); the separator is Quartz fiber paper or Celgard 2500; and the electrolyte is selected from 1M LiPF.sub.6 in EC:DMC:EMC (1:1:1 by v/v/v) with 5% FEC, 1M LiPF.sub.6 in EC:DMC, and 1M LiPF.sub.6 in EC:DEC
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
DETAILED DESCRIPTION OF THE INVENTION
[0068] The terms ferroselite or FeSe.sub.2 are used interchangeably throughout the specification, and the same means an orthorhombic-pyramidal mineral containing iron, magnesium, oxygen, and silicon; or an orthorhombic ferroselite and its isometric polymorph dzharkenite are iron selenides of general formula FeSe.sub.2 precipitated under reducing conditions in anoxic environments.
[0069] The expressions, ambient temperature and room temperature or rt as used herein, are understood in the art, and refer generally to a temperature, e.g. a reaction temperature, that is about the temperature of the room in which the reaction is carried out, for example, a temperature from about 20 C. to about 30 C.
[0070] Described herein is a FeSe.sub.2 and N. S doped porous carbon spheres (FeSe.sub.2@PNSCS) micro-flowers composite used as a high-performing anode material for Li-ion battery. The synthesis of said material is also described.
[0071] In an embodiment, the invention describes an Iron-based material which are beneficial for LIB, since iron is more abundant in nature, cost effective and environmentally friendly.
[0072] In an embodiment, the present invention provides a composite material comprising of a FeSe.sub.2 with N and S-doped porous carbon spheres, wherein the FeSe.sub.2 and N, S doped porous carbon spheres are formulated in the form of (FeSe.sub.2@PNSCS) micro-flowers composite having size of 7 m to 8 m.
[0073] In accordance with the above embodiment, the invention describes a FeSe.sub.2@PNSCS micro-flower composite anode which is used in Li-ion batteries for improved performance. Said anodic material is synthesised through a simple hydrothermal route and used as high energy anode material for lithium-ion batteries.
[0074] The FeSe.sub.2 micro-flowers have been synthesized by simple hydrothermal route and achieve high capacity of 702 mAhg.sup.1 at 500 mAg.sup.1 current density after 100 cycles. However, within 500 cycles bare FeSe.sub.2 shows degraded performance while capacity for FeSe.sub.2@PNSCS is much improved to 1329 mAhg.sup.1 after 500 cycles. This improved capacity is attributed to composite with CSs more particularly with N and S doped CSs. PNSCS provides conducting support to bare FeSe.sub.2 for charge and ionic transport. The doped carbon i.e. N and S doped carbon spheres support the conduction matrix for FeSe.sub.2 to avoid the capacity fading of bare FeSe.sub.2.
[0075] In another embodiment, the present invention provides a process for preparation of a FeSe.sub.2 and N, S doped porous carbon spheres (FeSe.sub.2@PNSCS) micro-flowers composite comprising steps of: [0076] 1) synthesis of a N and S doped CS [0077] a. stirring and dissolving 9-11 gm of sugar in a solvent followed by addition of 1-3 gm of an amino acid; [0078] b. hydrothermally heating the solution of step a) at temperature in range of 160 to 200 C. for time period of 20 to 26 hrs followed by cooling down the solution at temperature of 25-30 C.; [0079] c. washing the product of step b) with solvent under a vacuum filtration followed by drying at temperature in range of 70-100 C. for time period of 8 to 14 hrs; [0080] d. annealing the material of step c) at temperature in range of 780 to 820 C. in for 1-1.30 hrs to obtain 1-3 gm of N and S doped carbon spheres (NSCS); [0081] 2) synthesis of Porous NSCS [0082] e. subjecting the NSCS to a KOH solution with a ratio in the range of 1:2-1:4; [0083] f. thermally treating the mixture of step e) at temperature in range of 780 to 820 C. with ramp rate of 5 C. for 1 hr; [0084] g. cooling down the mixture of step f) at 25-30 C. followed by removing KOH through filtration to obtain porous NSCS (PNSCS) particles; [0085] h. drying the PNSCS at temperature in range of 70-90 C. in oven for 10-14 hrs; [0086] 3) synthesis of FeSe.sub.2@PNSCS composite: [0087] i. adding 0.6-0.8 gm of Iron ammonium sulphate, 0.2-0.4 gm of Se powder, 3-4 gm of a citric acid, and 100-150 mg of PNSCS (116 mg) as synthesized to 40-50 ml of solvent; [0088] j. stirring the mixture of step i) for time period of 20 to 45 minutes; [0089] k. dropwise adding 12-18 ml hydrazine hydrate to the mixture of step j) under stirring for 20 to 40 minutes followed by sonication for 45 to 90 minutes; [0090] l. autoclaving the solution of step k) followed by heating at temperature in the range of 160 to 200 C. for time period of 10 to 14 hrs; and [0091] m. washing with solvent to obtain a clear solution followed by drying the solution at temperature in the range of 60 to 100 C. for time period of 10 to 14 hrs.
[0092] In an embodiment of the present invention, the solvent used in step a) is selected from water ethanol or mixture thereof.
[0093] In an embodiment of the present invention, the amino acid is selected from L-cysteine, methionine, or alanine.
[0094] The solvent for washing in step c) is done by first washing with de-ionized water followed by second washing with ethanol.
[0095] In an embodiment of the present invention, the solvent used in step j) and n) is selected from DI water, or mixture of DI H.sub.2O and ethanol.
[0096] In an embodiment of the present invention, the size of composite FeSe.sub.2@PNSCS is 7-8 m. In an embodiment of the present invention, the FeSe.sub.2@PNSCS micro-flowers composite is used as an anode for Li-ion batteries.
[0097] In an embodiment of the present invention, the FeSe.sub.2@PNSCS micro-flowers composite exhibits specific capacity of 350-450 mAhg.sup.1 even after 1000 cycles.
[0098] In another embodiment of the present invention provides a full cell comprising of: FeSe.sub.2@PNSCS as claimed in claim 1 of the present invention as an anode, LiFePO.sub.4 as cathode, and wherein the full cell has shown stability for 200 cycles at 0.1 C rate with capacity value of 17 mAhg.sup.1.
[0099] In an embodiment of the present invention provides a battery comprising of FeSe.sub.2 and N, S doped porous carbon spheres (FeSe.sub.2@PNSCS) micro-flowers electrode as prepared from process given in the present disclosure.
[0100] In another aspect, the present invention relates to a full coin cell comprising: [0101] a) FeSe.sub.2@PNSCS [0102] b) a cathode, [0103] c) a separator, [0104] d) an electrolyte, [0105] e) spacer, [0106] f) spring, and [0107] e) metallic casing;
wherein the full cell has stability for up to 150-250 cycles at 0.1 C rate with capacity value of 15-20 mAhg.sup.1.
[0108] In another embodiment, the full coin cell is Li ion based battery cell.
[0109] In another embodiment, the cathode is Lithium Iron phosphate (LiFePO.sub.4) or Lithium Cobalt Oxide (LiCoO.sub.2).
[0110] In another embodiment, the separator is Quartz fiber paper or Celgard 2500.
[0111] In another embodiment, the electrolyte is selected from 1M LiPF.sub.6 in EC:DMC:EMC (1:1:1 by v/v/v) with 5% FEC, 1M LiPF.sub.6 in EC:DMC, and 1M LiPF.sub.6 in EC:DEC.
[0112] The metallic casing comprises positive casing and negative casing.
[0113] The negative and positive casings of the coin cell battery serve as negative and positive terminal of the battery and are made up of stainless steel. The negative case is equipped with sealant which ensures insulation from positive case.
[0114] The spring and spacer of said cell ensures proper packing of the coin cell.
[0115] The
[0116] The electrochemical performance of FeSe.sub.2@PNSCS micro-flowers composite was studied 1 M LiPF.sub.6 in EC/DMC/EMC (1:1:1 by v/v/v) with 5% FEC cycling in potential range of 0.01-3 V in 2032-coin cell assembly. Upon composite making with PNSCS, FeSe.sub.2@PNSCS shows a slight increase in anodic and cathodic voltages indicating faster kinetics as compared to bare FeSe.sub.2. Also peak current values for FeSe.sub.2@PNSCS are higher than FeSe.sub.2 represents more charge transport resulting in higher capacity value for FeSe.sub.2@PNSCS.
[0117] The Porous nature and N. S dual-doped carbon spheres enhance the electronic conductivity and also provide binding sites for the facile deposition of a large number of FeSe.sub.2 micro-flowers. PNSCS provides the conducting channels for charge and ionic transport. As a result, FeSe.sub.2@PNSCS shows excellent rate performance and long cycle life.
[0118] The FeSe.sub.2 is used in a 1:1 ratio with porous N and S doped C spheres to form a composite. Performance of FeSe.sub.2 and composite is compared.
[0119] Though FeSe.sub.2 and the composite show 187 mAhg.sup.1 for current density of 1 Ag-1 and 443 mAhg.sup.1 for 2000 and 1000 cycles respectively, some prior arts report greater values, but at lower current density and for lower number of cycles.
[0120] FeSe.sub.2 micro-flowers are decorated over porous N and S doped carbon spheres. The composite of FeSe.sub.2 and PNSCS is synthesized using hydrothermal method. This hydrothermal method gives rise to micro-flower morphology. If synthesis method is changed, the morphology will also change.
[0121]
[0122]
[0123] As illustrated in
[0124]
[0125]
[0126]
[0127]
EXAMPLES
[0128] Following examples are given by way of illustration and therefore should not be construed to limit the scope of the invention.
Example 1: Synthesis of N, S Doped CS
[0129] The synthesis protocol is followed from one of our previously reported work where saccharose and L-cysteine in 5:1 ratio are used as precursors. 10 g of saccharose is first dissolved in 120 ml of de-ionized water followed by the addition of 2 g of L-cysteine under stirring. The resultant solution is then treated hydrothermally at 180 C. for 24 h. After cooling down to room temperature, the obtained product is washed several times with de-ionized water and ethanol by vacuum filtration followed by overnight drying at 80 C. After drying, the as-prepared material is annealed at 800 C. in an inert atmosphere for 1 h.
Example 2: Synthesis of PNSCS
[0130] The as prepared NSCS of Example 1 is subjected to KOH activation in which as prepared NSCS and KOH is taken in 1:3 ratio. The prepared mixture is thermally treated at 800 C. with ramp rate 5 C. in Ar atmosphere for 1 hr. After cooling down to room temperature KOH is removed using 1 M HCl through filtration. PNSCS is obtained after drying at 80 C. in oven for 12 hr.
Example 3: Synthesis of FeSe.SUB.2.@PNSCS Micro-Flowers
[0131] Iron ammonium sulphate (2 mmol), Se powder (4 mmol), citric acid (20.8 mmol) and PNSCS (116 mg) are added to 44 ml DI water and kept under stirring for half an hour. 16 ml hydrazine hydrate were added dropwise to the solution under stirring and kept this solution for half an hour stirring condition and then for 1 hour sonication. After vigorous stirring and sonication, the solution is transferred to 150 ml Teflon lined stainless steel autoclave and heated to 180 C. for 12 h. After cooling down to room temperature, solution is washed with DI water several times till a clear solution is obtained, to remove metallic Se and other impurities. Finally, the washed sample is dried at 80 C. for 12 h in oven.
Example 4
Material Characterization
[0132] As prepared FeSe.sub.2 phase was confirmed by powder X-ray diffraction that are carried out on a Philips X'Pert PRO diffractometer with nickel-filtered Cu K.sub. radiation (2=1.5418 ). The diffractograms were recorded at a scanning rate of 1 min.sup.1 between 10 to 80. The morphology of the material was established using a high-resolution field emission NOVA NANO SEM system.
Electrochemical Measurements:
[0133] The electrochemical testing of FeSe.sub.2 is done by making 2032-coin type half cells which were fabricated in Ar filled glove box. The working electrode is made by making homogeneous slurry of active material, conducting carbon and carboxyl methyl cellulose as binder in 70:20:10 wt % in NMP solvent. The slurry is coated on Cu foil and dried at 80 C. overnight. LiFePO.sub.4 cathode electrode for Full Cell is made by making homogeneous slurry of LiFePO.sub.4, conducting carbon and PVDF in 80:10:10 ratio wt % in NMP solvent. The slurry is coated on Al foil and dried at 80 C. overnight. Circular electrodes of 14 mm diameter sizes are cut down using electrode cutter. Mass balancing for anode and cathode is performed for full cell electrodes in 1:1 ratio. Li metal chip was used as counter/reference electrode and quartz fiber separator. 1 M LiPF.sub.6 in EC/DMC (1:1 V/V) with 5% FEC is used as electrolyte. The cyclic voltammetry and impedance studies are done by using Bio-Logic VMP3 instrument. Galvanostatic charge discharge measurements are carried out in MTI corporation battery analyser at variable current densities. The working potential for all electrochemical measurements are kept as 0.01-3 V.
Example 5
[0134] A comparative table for various literature reports and also specifically for Li ion battery performance is provided below.
TABLE-US-00001 TABLE 1 Current Sr. density Capacity No. Material (Ag.sup.1) (mAhg.sup.1) Cycles Ref 1. FeSe.sub.2CNT 0.5 571.2 50 Chem. Commun., 2019, 55, 10960-10963 DOI: 10.1039/ C9CC05069H 2. FeSe.sub.2@rGO 0.1 945.8 100 J Mater Sci 54, 4225-4235 (2019). DOI: 10.1007/ s10853-018- 3143-1 3. FeSe.sub.2@Fe.sub.2O.sub.3 1 770 1000 J. Mater. GC Chem. A, 2018, 6, 15182-15190 4. FeSe.sub.2 0.04 242 25 Int. J. nanoflowers Electrochem. Sci., Vol. 4, 2009 5. FeSe.sub.2C/rGO 0.1 917.6 100 Electrochimica Acta 323 (2019) 1348 6. FeSe.sub.2/C 0.1 798 100 ACS Appl. Mater. Interfaces2018, 10, 38862-38871 7. FeSe.sub.2@PNSCS 431 1 1000 Present invention
Advantages of the Invention
[0135] Lithium-ion battery (LIB) is most popular and well optimised to modern technology having high capacity with good cycling life. [0136] Further, Iron is more abundant in nature, cost effective and environmentally friendly. [0137] The FeSe.sub.2@PNSCS micro-flower composite anode of the invention anode improves Li-ion batteries performance. [0138] The present invention is based on the high performance anode material comprised of FeSe.sub.2@PNSCS composite for LIB application.