VESSEL ATTITUDE CONTROL ARRANGEMENT
20230159136 · 2023-05-25
Inventors
- Laurence John Walker (Dunsborough, Western Australia, AU)
- LIAM PETER MACFARLANE-BARROW (DUNSBOROUGH, WESTERN AUSTRALIA, AU)
- RICHARD MONK (DUNSBOROUGH, WESTERN AUSTRALIA, AU)
Cpc classification
B63B1/14
PERFORMING OPERATIONS; TRANSPORTING
B63B2001/145
PERFORMING OPERATIONS; TRANSPORTING
B63B39/005
PERFORMING OPERATIONS; TRANSPORTING
B63B39/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A suspension system for a vessel (1) having at least one left hull (11), at least one right hull (12) and a chassis portion (10), the suspension system including supports (20) for at least partially supporting the chassis portion relative to the left and right hulls, and a front left and back left damping ram (31, 33) connected between the chassis portion and longitudinally spaced points on the at least one left hull, a front right and back right damping ram (32, 34) connected between the chassis portion and longitudinally spaced points on the at least one right hull. The suspension system further includes a deck attitude control system (250) comprising a controller (252), sensors, and a respective actuator arrangement for each of at least two orthogonally spaced damper rams. The actuators control a position of at least one point on the chassis relative to at least one reference.
Claims
1-28. (canceled)
29. A suspension system for a vessel, the vessel having at least one left hull, at least one right hull, and a chassis portion, the suspension system comprising: locating arrangements for constraining motion of the at least one left hull and the at least one right hull in at least a longitudinal and a lateral direction relative to the chassis portion; a plurality of supports for at least partially supporting the chassis portion relative to the at least one left hull and at least one right hull, and at least one front left damper ram and connected between the chassis portion and longitudinally spaced points on the at least one left hull; at least one back left damper ram connected between the chassis portion and longitudinally spaced points on the at least one left hull; at least one front right damper ram connected between the chassis portion and longitudinally spaced points on the at least one right hull; at least one back right damper ram connected between the chassis portion and longitudinally spaced points on the at least one right hull; a deck attitude control system comprising a controller, at least one front left sensor, at least one back left sensor, at least one front right sensor, at least one back right sensor, each sensor comprising one of a force sensor, a pressure sensor, an acceleration sensor, an orientation sensor, and a position sensor, and a respective actuator arrangement for each of at least two longitudinal or lateral damper rams of the at least one front left damper ram, the at least one front right, the at least one back left damper ram, and the at least one back right damper ram, the controller configured to control the respective actuator arrangements based upon signals from the at least one front left sensor, the at least one back left sensor, the at least one front right sensor, and the at least one back right sensor, and control at least one of an attitude of the chassis portion, and a position of at least one point on the chassis portion relative to at least one reference.
30. The suspension system as in claim 29 wherein each sensor is configured to provide at least one respective output signal indicative of a force in the respective damper ram; and wherein a force in the respective damper ram is calculated based upon the at least one respective output signal.
31. The suspension system as in claim 29 wherein each sensor is configured to provide at least one respective output signal indicative of a displacement of the respective damper ram.
32. The suspension system as in claim 29 wherein the at least one reference comprises one of a point on an object, an absolute point in space, and an absolute orientation.
33. The suspension system as in claim 29 wherein each damper ram comprises an electro-mechanical ram.
34. The suspension system as in claim 29 wherein each respective actuator arrangement includes a respective motor.
35. The suspension system as in claim 33 wherein each respective actuator arrangement includes a respective motor, the motor comprising one of a linear motor, and an electromagnetic actuator, the motor being at least in part adjacent the damper ram.
36. The suspension system as in claim 29 wherein each damper ram comprises a fluid ram including a respective compression chamber and a respective rebound chamber, the respective actuator arrangement configured to adjust pressures in the respective compression chamber and the respective rebound chamber of the at least two longitudinal or lateral damper rams.
37. The suspension system as in claim 36 wherein each actuator arrangement for the at least two longitudinal or lateral damper rams includes at least one respective valve.
38. The suspension system as in claim 36 wherein at least two of the respective actuator arrangements each includes a respective pump.
39. The suspension system as in claim 37 wherein the at least one respective valve includes: a respective damper compression chamber control valve in fluid communication with the respective damper compression chamber; and a respective damper rebound chamber control valve in fluid communication with the respective damper rebound chamber.
40. The suspension system as in claim 39 wherein the respective damper compression chamber control valve is configured to adjust pressure in the respective damper compression chamber.
41. The suspension system as in claim 39 wherein the respective damper compression chamber control valve selectively is configured to communicate the respective damper compression chamber with a pressure source.
42. The suspension system as in claim 41 wherein the respective damper compression chamber control valve is configured to selectively communicate the respective damper compression chamber with a fluid reservoir.
43. The suspension system as in claim 41 wherein each damper ram includes a lower threshold pressure arrangement including non-return valves and a fluid pressure accumulator; wherein an upper threshold pressure in the fluid pressure accumulator is regulated by a pressure relief valve which relieves excess pressure; and wherein the respective damper compression chamber control valve is configured to selectively communicate the respective damper compression chamber with the fluid pressure accumulator.
44. The suspension system as in claim 37 wherein the at least one respective valve includes a variable damper valve configured to provide a controllable variable restriction between at least the respective compression chamber and the respective rebound chamber.
45. The suspension system as in claim 44 wherein the variable damper valve is varied by the controller to provide a force in the damper ram that corresponds to a force required by the controller; wherein after the force is provide, the variable damper valve is restricted and a pressure in the respective compression chamber and the respective rebound chambers is controlled using a pump, a pressure source, and a reservoir.
46. The suspension system as in claim 29 wherein each respective damper ram is controlled by the controller to provide a damping force based upon an limit damping force; and wherein beyond the limit damping force, power is supplied to a respective damper ram by the respective actuator arrangement to provide a motive force.
47. The suspension system as in claim 29 wherein each of the plurality of supports varies in pressure by less than 25% through a range of at least 50% of a travel of each support.
48. The suspension system as in claim 29 wherein the plurality of supports is independent.
49. The suspension system as in claim 29 wherein the plurality of supports is at least partially interconnected.
50. The suspension system as in claim 29 wherein the plurality of supports is selectively interconnected during a deck attitude control system operation.
51. The suspension system as in claim 29 wherein the plurality of supports includes a front left support ram, a front right support ram, a back left support ram, and a back right support ram; and wherein each respective support ram has at least a respective support compression chamber, the respective support compression chamber being at least part of a respective support compression volume.
52. The suspension system as in claim 51 wherein the front left support ram and the front right support ram are respectively interconnected by lateral cross connections; wherein each respective lateral cross-connection is between the respective support compression chamber of a front support ram on one side of the vessel and a support rebound chamber of a laterally spaced front support ram on an opposite side of the vessel; wherein the back left support ram and the back right support ram are respectively interconnected by lateral cross connections; and wherein each respective lateral cross-connection is between the respective support compression chamber of a back support ram on one side of the vessel and a back rebound chamber of a laterally spaced back support ram on an opposite side of the vessel.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0027] In the drawings:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DESCRIPTION OF PREFERRED EMBODIMENT
[0037] Referring initially to
[0038] The term chassis portion is intended to include the chassis or body of the vessel. The chassis portion 10 is located relative to the left hull and the right hull 12 by locating arrangements 14 such as the front leading arm shown in
[0039]
[0040] The front and back suspension rams 16, 17 preferably each include supports 20 and damping arrangements 30, which together with a controller and actuator arrangements for the damper rams, form a deck attitude control system. So as shown in
[0041] If using the damper rams to control the attitude of the chassis portion, as in the present invention, it can be beneficial to use supports that provide less roll and/or pitch stiffness than conventional independent coil springs for example. This can be through using supports such as independent air springs with a low variation in stiffness through the centre of the stroke, or using additional gas volumes for fluid pressure accumulators of hydraulic rams. For example, the supports can vary in static, or non-dynamic pressure by less than 25%, preferably less than 20% more preferably less than 15% and most preferably less than 10%, through a range of at least 50%, preferably at least 60%, more preferably at least 70% and most preferably at least 80% of a travel of the support. Alternatively, when the damper rams of the deck attitude control system are being used to control the attitude of the chassis portion of the vessel, the supports 20 can be interconnected to reduce or substantially remove their roll and/or pitch stiffness.
[0042]
[0043] Such a laterally cross-connected arrangement of double-acting rams front and back will inherently provide a higher roll stiffness than the pitch and heave stiffness. However, by providing a first diagonal support interconnection valve 59 in a first diagonal conduit 61 between the front left and back right support compression volumes 55, 58 and providing a second diagonal support interconnection valve 60 in a second diagonal conduit 62 between the front right and back left support compression volumes 56, 57, the roll and pitch stiffness of the supports can be reduced or removed, whilst maintaining the heave stiffness. While the suspension system of the vessel is in passive operation, the diagonal support interconnection valves are normally closed, so the supports provide a common heave and pitch stiffness with a higher roll stiffness. However, when the deck attitude control system is in operation, i.e., when the attitude of the chassis portion is being controlled through the damper rams, the first and second diagonal support interconnection valves 59, 60 can be opened (and are preferably opened) to allow flow along the first diagonal conduit 61 between the front left and back right support compression volumes and to allow flow along the second diagonal conduit 62 between the front right and back left support compression volumes. Flow through these two diagonal conduits 61, 62 interconnecting diagonally opposite support compression volumes will reduce or remove the roll and pitch stiffness provided by the supports 20.
[0044]
[0045] As noted in relation to
[0046] The lockout valves 59, 69, 75, 71a, 72a, 73a, 74a in
[0047]
[0048] In each of the front left, front right, back left and back right actuator arrangements, a respective variable damper valve 121, 122, 123, 124 is located within an H-bridge type arrangement of non-return valves 163. This arrangement allows a single variable damper valve to be used to control the damping flows in both the compression and rebound directions and permits the respective damper accumulator 145, 146, 147, 148 to absorb and replenish fluid volume as required with displacement of the damper ram rod in and out of the cylinder of the damper ram. Also provided within the centre of the H-bridge type arrangement, in parallel with the respective damper valve 121, 122, 123, 124, is a respective orifice 125, 126, 127, 128 which is optional but can improve smoothness through the zero flow position. To prevent unwanted flow through the respective orifice 125, 126, 127, 128 when the respective variable damper valve is closed, a respective orifice lockout valve 129, 130, 131, 132 can optionally be provided in series with the respective orifice 125, 126, 127, 128. Also in parallel with the respective variable damper valve 121, 122, 123, 124 and the respective orifice 125, 126, 127, 128 is a respective damper pressure relief valve 141, 142, 143, 144 to prevent excessively high pressures in the respective damper compression and rebound chambers.
[0049] When the damper arrangement is controlled to drive the attitude of the chassis portion, only two orthogonally spaced damper rams need to be driven to control the roll and pitch attitude of the chassis portion. For example the two left damper rams 31 and 33 could be driven, or the two right damper rams 32, 34 or the two back damper rams 33, 34. However in the example shown in
[0050] The pressure within the front left, front right, back left and back right damper accumulators 145, 146, 147, 148 is typically low, such as a static pressure of 12 bar for example, as the accumulators are used to compensate for the variation in net cylinder fluid volume at different positions throughout the cylinders stroke during normal damper operation as explained above. However, over time, for example, with temperature changes and the repeated operation of the front left and front right damper compression chamber control valves 133, 134 and the respective damper rebound chamber control valves 137, 138, the front left, front right, back left and back right damper accumulators 145, 146, 147, 148 can gradually empty or fill. So in
[0051] The pressure in the respective front left, front right, back left and back right damper accumulators 145, 146, 147, 148 can be measured using respective damper accumulator pressure sensors 157, 158, 159, 160 which can be beneficial both for control of the front left and front right damper accumulator control valves 149, 150 and for other calculations by the controller such as calculating the pressure differential over the respective variable damper valve 121, 122, 123, 124 to determine if the pressure differential is sufficient and if so, how to adjust the restriction of the respective variable damper valve to continue to allow the required flow. If the pressure differential is insufficient to enable the required damper force to be generated, the respective variable damper valve can be closed (along with the respective orifice lockout valve 129, 130 if present) and the respective damper compression chamber control valve 133, 134 or the respective damper rebound chamber control valve 137, 138 operated to control the pressures in the respective chambers and generate the required damper force and/or displacement, velocity or acceleration.
[0052]
[0053]
[0054] When the front left or front right damper pump 181, 182 is being driven to extend the respective damper ram 31, 32, fluid from the respective damper rebound chamber 87, 88, plus additional volume-compensation fluid from the respective damper accumulator 145, 146 which is supplied through one of the non-return valves 163, is drawn through the respective pump 181 or 182 and into the respective damper compression chamber 83, 84. Conversely, when the front left or front right damper pump 181, 182 is being driven to compress the respective damper ram 31, 32, a respective pilot conduit 185, 186 is provided to allow pressure from the respective damper rebound chamber 87, 88 to unseat one of the non-return valves 163 to allow excess fluid flowing from the respective damper compression chamber 83, 84 to flow into the respective damper accumulator 145, 146, with the remainder flowing through the respective pump 181 or 182 and into the respective damper rebound chamber 87, 88.
[0055] While all four damper rams can be driven using the pressure source as in
[0056] A maintenance control arrangement may be provided to maintain the pressure and fluid volumes in the various damper compression and rebound chambers and the damper accumulators, especially in damping arrangements where there are no control valves to control supply of fluid from a pressure source or to a tank for each damper ram, i.e. as in the examples in
[0057] Referring to
[0058] Pilot pressure conduit 205 and a pilot tank conduit 206 are shown for each variable damper valve 121, 122, 123, 124 as these valves can be solenoid pilot operated valves. Respective damper accumulator fluid temperature sensors 207, 208, 209, 210 are also shown. As the viscosity of fluid can change with temperature, it can be beneficial to know the temperature of the fluid in the respective damper accumulator or elsewhere in the respective actuator arrangement. Cooling can be provided and can be controlled to assist heat exchange in dependence on the measured temperatures.
[0059] The operation of the driven back left and back right actuator arrangements 103, 104 is very similar to that described for the driven front left and front right actuator arrangements of
[0060] The individual front left or front right damper compression chamber control valves 133, 134 and rebound chamber control valves 137, 138 of the driven front actuator arrangements 101 103 of
[0061] While the directional control valves 221, 222 essentially control the driving of the back actuator arrangements 103, 104, the damper accumulator pressure relief valves 155, 156, damper accumulator out valves 201, 202 and damper accumulator control valves 151, 152 maintain the pressure in the driven back left and back right actuator arrangements within a desired range.
[0062] In
[0063] The respective damper accumulator pressure sensors 157, 158, 159 160 are also in communication with the controller to enable the accumulator pressure to be maintained. Although this function could be performed by a separate controller, it is preferable to include it in the main deck attitude system controller 252. A respective front left, front right, back left and back right hull accelerometer 269, 270, 271, 272 can be mounted on or near the respective support or actuator arrangement on the hull portion of the ram or on the hull itself to provide signals to the controller indicative of acceleration in or about one or more axis.
[0064] One or more accelerometers can be provided on the chassis portion of the vessel. In this example shown in
[0065] A mode switch 281 or other input means such as a selection on a touch screen or a voice control can be used to change the mode of the controller. The controller 252 is connected to the support accumulator lockout valves 71a, 72a, 73a, 74a and the first and second diagonal support interconnection valves 59, 60 and the third support interconnection valve 75 to control the resilience and the stiffness modes of the supports, primarily in dependence on the mode of the controller. For example, if the active deck attitude control or transfer mode is selected and at least two of the damper rams are being driven to adjust the pitch and roll attitude of the chassis portion, then the support accumulator lockout valves 71a, 72a, 73a, 74a can be closed to remove their resilience from the supports and the support interconnection valves 59, 60, 75 can be opened to remove the pitch, roll and warp stiffness of the supports.
[0066] The controller 252 is also connected to the respective variable damper valve 121, 122, 123, 124, the back left and back right orifice lockout valves 131, 132, the respective front left, front right, back left or back right damper accumulator control valve 149, 150, 151, 152, the respective damper out valve 201, 202, 203, 204 and the back left and back right directional control valves 221, 222. The controller is connected to the above valves in order to control them in response to the inputs from the sensors and the mode switch. Status and/or warnings and other information can be displayed on a display 282 which can be specific to the deck attitude control system or part of a user interface used by other systems on the vessel.
[0067] For example, when the mode switch 281 is in a normal or transit mode, the deck attitude control system 250 can be inactive and the supports operating in a passive mode of higher roll stiffness than the heave and pitch stiffness. In this passive mode the variable damper valves can be controlled for variable damping without any of the damper rams being driven in position.
[0068] When the mode switch is in the active or transfer mode, the deck attitude control system 250 is active and the controller is processing inputs from the sensors, including a bow sensor 283 which can sense load on the bow when in contact with a pylon, or additionally or alternatively can include an optical or relative proximity sensor able to detect the position of a reference point on the pylon relative to the bow of the vessel.
[0069] When the mode switch is in the normal or transit position there can still be some control of the attitude of the chassis portion, but preferably not both pitch and roll control of the chassis portion attitude. For example, the mode switch can include three positions: the active or transfer position described above where the deck attitude control system is operational; a roll adjusting or transit mode; and a passive position. For example, a roll displacer can be connected between the front left, front right, back left and back right support compression volumes. Alternatively, a roll displacer can be connected to the front left, front right, back left and back right actuator arrangements to allow the damper rams to be used impart a roll moment into the chassis portion. Other forms of fluid control than the roll displacer can also be used to roll the chassis portion into a turn. It can be beneficial during transit to control the roll attitude of the chassis portion to roll the vessel into turns, such as described in the Applicant’s U.S. Pat. No. 10,286,980.
[0070] Modifications and variations as would be apparent to a skilled addressee are deemed to be within the scope of the present invention. For example, the damper rams can be electro-mechanical and be controlled to damp motions of the rams and therefore the vessel by extracting energy through inductance for example, and to similarly supply energy to drive the damper rams as required by the controller when the force and direction cannot be achieved by damping (extracting energy).