HORIZONTAL FORMING DEVICE
20230159194 ยท 2023-05-25
Inventors
Cpc classification
B65B9/06
PERFORMING OPERATIONS; TRANSPORTING
B65B9/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B9/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A horizontal forming device, in particular for horizontal flow pack machines, comprises at least one, in particular roller-free, forming unit, in particular a forming shoulder, and comprises at least one support unit, which are configured for forming a packaging material web into a packaging material tube, wherein the forming unit and the support unit together delimit a guiding gap which the packaging material web can be guided through, the horizontal forming device further comprising at least one compensation unit, which is configured to movably support the forming unit and/or the support unit in such a way that, at least during a forming of the packaging material tube, the forming unit and the support unit are movable relative to each other, in particular in order to enable a compensation movement of the forming unit and/or the support unit relative to each other during a forming of the packaging material tube.
Claims
1. A horizontal forming device with at least oneforming unit (12), and with at least one support unit (78), which are configured for forming a packaging material web (14) into a packaging material tube (16), wherein the forming unit (12) and the support unit (78) together delimit a guiding gap (122, 124) which the packaging material web (14) can be guided through, and with at least one compensation unit (126), which is configured to movably support the forming unit (12) and/or the support unit (78) in such a way that, at least during a forming of the packaging material tube (16), the forming unit (12) and the support unit (78) are movable relative to each otherin order to enable a compensation movement of the forming unit (12) and/or the support unit (78) relative to each other during a forming of the packaging material tube (16).
2. The horizontal forming device according to claim 1, wherein the compensation unit (126) is configured to movably support at least one forming element (34, 36) of the forming unit (12) and/or at least one support element (128, 130) of the support unit (78) by at least one spring-preloaded compensation element (132, 134) of the compensation unit (126).
3. The horizontal forming device according to claim 1, wherein the compensation unit (126) comprises at least one gear (136, 138) for an implementation of a compensation movement of the forming unit (12) and/or the support unit (78).
4. The horizontal forming device according to claim 3, wherein the gear (136, 138) is configured for an implementation of a compensation movement along at least two directions (140, 142) which run transversely to each other.
5. The horizontal forming device according to claim 1, wherein the compensation unit (126) comprises at least one preload element (144, 146), which creates a preload force acting against a compensation movement of the forming unit (12) and/or of the support unit (78).
6. The horizontal forming device according to claim 1, further comprising at least one adjusting unit (30, 32) and at least one support surface (22), on which products (24) that are to be packaged can be transported, the adjusting unit (30, 32) being configured to support the forming unit (12), the support unit (78) and the compensation unit (126) such that they are together adjustable relative to the support surface (22).
7. The horizontal forming device according to claim 1, wherein the support unit (78) is arranged at the forming unit (12) and is supported by the compensation unit (126) so as to be movable relative to the forming unit (12).
8. The horizontal forming device according to claim 1, wherein the compensation unit (126) comprises at least one carrier element (148, 150), which is fastened to at least one forming element (34, 36) of the forming unit (12), wherein at least one support element (128, 130) of the support unit (78) is supported movably at the carrier element (148, 150).
9. The horizontal forming device according to claim 1, wherein the compensation unit (126) comprises at least one actuator (152, 154), which is configured to actively move the forming unit (12) and/or the support unit (78) during a forming of the packaging material tube (16) in order to facilitate a compensation movement of the forming unit (12) and/or the support unit (78) relative to each other during a forming of the packaging material tube (16).
10. The horizontal forming device according to claim 9, wherein the compensation unit (126) comprises at least one sensor element (104) for a detection of a packaging material web parameter, the actuator (152, 154) being actuatable depending on the detected packaging material web parameter.
11. A packaging machine with at least one horizontal forming device according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Further advantages will become apparent from the following description of the drawings. In the drawings an exemplary embodiment of the invention is illustrated. The drawings, the description and the claims contain a plurality of features in combination. Someone skilled in the art will purposefully also consider the features individually and will find further expedient combinations.
[0027] It is shown in:
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032]
[0033] Preferably the packaging machine 50 comprises at least one packaging material wind-off unit 54 and/or an auxiliary wind-off unit (not shown here in detail), which are/is configured to accommodate the packaging material web 14, in particular as a packaging material reel 56. Preferably the packaging material wind-off unit 54 is configured to wind the packaging material web 14 off, in particular to convey the packaging material web 14 to a packaging material feeding unit 58 of the packaging machine 50. The packaging material feeding unit 58 is preferably configured for feeding the packaging material web 14 to the horizontal forming device 10, in particular to the forming unit 12. The packaging material feeding unit 58 may have a plurality of components, which are in particular known to someone skilled in the art, like for example at least one oscillating lever, at least one centering feeler, at least one web-edge control and/or at least one printing unit for a printing of the packaging material web 14.
[0034] In particular, the packaging material tube 16 is configured for enveloping products 24 that are to be packaged. In particular, the packaging machine 50 comprises at least one product feeding unit 60, in particular a conveyor belt, a driver chain, or the like, which is configured to transport the products 24 that are to be packaged, for an enveloping by the packaging material tube 16, into a region of the horizontal forming device 10, in particular of the forming unit 12. Preferably the products 24 can be transported along the transport direction 38 by means of the product feeding unit 60.
[0035] Preferably the packaging machine 50 comprises at least one longitudinal sealing unit 64, which is configured to create, in particular by pressure onto the material of the packaging material tube 16 and/or by heat input into the material of the packaging material tube 16, a longitudinal sealing seam of the packaging material tube 16, which in particular extends at least substantially parallel to the transport direction 38. The longitudinal sealing unit 64 is arranged along the transport direction 38 downstream of the horizontal forming device 10, in particular downstream of a form-guiding unit 18 (cf.
[0036]
[0037] The form-guiding unit 18 is preferentially configured for further guiding the packaging material web 16 at least substantially perpendicularly to the run-in direction 20 of the packaging material web 14 at the forming unit 12, in particular along the transport direction 38, while maintaining the homogeneous material tension generated by the folding edge 72 and/or by the further folding edge 110. In particular, the form-guiding unit 18 is arranged along the transport direction 38 downstream of the forming unit 12 and in particular upstream of the longitudinal sealing unit 64. Preferably the form-guiding unit 18 is implemented free of rollers for a deflection of the packaging material tube 16, and is in particular implemented as a further forming shoulder.
[0038] Preferentially the form-guiding unit 18 is realized, in particular arranged, separately from the forming unit 12. Preferably the form-guiding unit 18 is realized as a discrete component or as a discrete sub-assembly, in particular consisting of two symmetrical components. In particular, the form-guiding unit 18 is arranged spaced apart from the forming unit 12, along a direction that runs at least substantially perpendicularly to the transport direction 38, in particular along the run-in direction 20 of the packaging material web 14, and/or along the transport direction 38. Alternatively, it is conceivable that the form-guiding unit 18 is realized in a one-part implementation with the forming unit 12, in particular as a form-guiding protrusion of the forming unit 12.
[0039] Preferentially the horizontal forming device 10 comprises at least one support surface 22, in particular a work plate, on which products 24 that are to be packaged can be transported. The form-guiding unit 18 is preferably arranged at least largely on a side 26 of the support surface 22 that faces toward the forming unit 12 (cf.
[0040]
[0041] The forming unit 12 preferably comprises at least two form-contour edges 80 which extend, starting from the folding edge 72, transversely to the folding edge 72, in particular in a V-shape. In particular, the packaging material web 14 is re-formable into the packaging material tube 16 around the form-contour edges 80 and around the further folding edge 110. Preferably the form-contour edges 80 extend along a running direction of the packaging material web 14 and/or along an outer contour of the fed-in products 24, from the folding edge 72 to the further folding edge 110, in particular as far as the forming tunnel 82 of the forming unit 12a and/or to the support unit 78. Preferably the form-guiding unit 18 comprises an, in particular three-dimensional, form-guiding contour 86, which is configured to support the guided packaging material tube 16, in particular at least an outer edge of the packaging material tube 16, in particular so as to implement a maintaining of the homogeneous material tension. Preferably the form-guiding unit 18 comprises at least two form-guiding contours 86, which are in particular arranged mirror-symmetrically with respect to an imaginary symmetry plane which extends at least substantially parallel to the transport direction 38, in which in particular the transport direction 38 runs, and which extends at least substantially perpendicularly to the folding edge 72 of the forming unit 12. Preferably the form-guiding unit 18 is realized mirror-symmetrically, in particular with respect to the imaginary symmetry plane. Alternatively it is conceivable that the form-guiding unit 18 and/or the forming unit 12 are/is realized in an asymmetric fashion.
[0042] Preferentially the horizontal forming device 10 comprises at least one adjusting unit 30, 32 (cf.
[0043] In particular, the adjusting unit 30 comprises at least one linear guiding 90, which is configured to support the forming unit 12, the support unit 78 and/or the form-guiding unit 18 so as to be linearly movable along the adjustment direction 88. Preferably the further adjusting unit 32 comprises at least one further linear guiding 112, which is configured to support the forming unit 12, the support unit 78 and/or the form-guiding unit 18 so as to be linearly movable along a further adjustment direction 114 that runs at least substantially perpendicularly to the adjustment direction 88 and at least substantially parallel to the transport direction 38 (cf.
[0044] Preferentially the forming unit 12 comprises at least two forming elements 34, 36, in particular forming shoulder legs, which are supported so as to be adjustable relative to each other, in particular in order to enable an adaption of the forming unit 12 to a maximum width of the products 24. Preferably the forming elements 34, 36 of the forming unit 12 are supported so as to be linearly movable relative to each other, in particular adjustably along a direction that runs at least substantially parallel to the folding edge 72, in particular to a folding edge running surface. In particular, the further adjusting unit 32 comprises at least one transversal bearing element 94, which is configured to support the forming elements 34, 36 of the forming unit 12 so as to be at least linearly movable relative to each other. In particular, the forming elements 34, 36 of the forming unit 12 together form the folding edge 72, in particular the folding edge running surface. In particular, the forming elements 34, 36 of the forming unit 12 are supported so as to be movable toward each other and away from each other, in particular along the direction that runs at least substantially parallel to the folding edge 72. Preferably the forming elements 34, 36 of the forming unit 12 together form the forming tunnel 82 of the forming unit 12. In particular, respectively one forming element of the forming elements 34, 36 of the forming unit 12 in each case forms at least one forming-contour edge 80 of the forming unit 12. The further adjusting unit 32 preferably comprises at least one intermediate element 96, in particular a plurality of intermediate elements 96, for filling a space between two forming elements 34, 36 of the forming unit 12 which have been moved away from each other, in particular in order to ensure different product widths. It is however also conceivable that the adjusting unit 32 is implemented free of the intermediate element 96, in particular free of the intermediate elements 96, and the forming elements 34, 36 are arrangeable spaced apart from each other free of the intermediate element 96, in particular free of the intermediate elements 96, in order to realize an adjustment of a position of the forming elements 34, 36.
[0045] Preferably the form-guiding unit 18 comprises at least two forming elements 118, 120, which are supported so as to be adjustable relative to each other, in particular in a linearly movable and/or pivotably movable manner. Preferably the forming elements 118, 120 of the form-guiding unit 18 are supported so as to be adjustable relative to each other at least in a linearly movable manner. Alternatively or additionally, the forming elements 118, 120 of the form-guiding unit 18 may be supported so as to be adjustable relative to each other at least in a pivotable manner, in particular in a pivoting plane that extends at least substantially parallel to the support surface 22, in particular for an adjustment of the width of the packaging material tube 16. In particular, in an alternative implementation, the forming elements 118, 120 of the form-guiding unit 18 may be supported so as to be pivotably movable at an end region 98 of the forming elements 118, 120 of the form-guiding unit 18 that faces away from the forming unit 12 along the transport direction 38. Preferably the end region 98 of the forming elements 118, 120 of the form-guiding unit 18 may in an alternative implementation be realized, in particular mounted, separately from a remaining region of the form-guiding unit 18. In particular, respectively one forming element of the forming elements 118, 120 of the form-guiding unit 18 in each case forms at least one form-guiding contour 86 of the form-guiding unit 18. Preferably the forming elements 118, 120 of the form-guiding unit 18 are arranged, in particular supported, mirror-symmetrically to each other with respect to the imaginary symmetry plane.
[0046] Preferentially the forming elements 118, 120 of the form-guiding unit 18 form a guiding region 40 which tapers in the transport direction 38 in a V-shape and which is configured to bring seam regions of the packaging material tube 16 together which are to be sealed with each other. In particular, the guiding region 40 is configured to bring longitudinal-sealing seam regions of the packaging material tube 16 together. In particular, the forming elements 118, 120 of the form-guiding unit 18 have a greater distance from each other in an end region 100 facing toward the forming unit 12 along a direction that runs at least substantially parallel to the support surface 22 and at least substantially perpendicularly to the transport direction 38 than in the end region 98 that faces away from the forming unit 12. The seam regions of the packaging material tube 16 are in particular regions in which the packaging material web 14, in particular the packaging paper, is sealed, in particular in order to create a sealing seam. In particular, the guiding region 40 is configured to bring the seam regions together in such a way that for a sealing the seam regions can be transported, adjacent to each other, between respectively two sealing rollers 66, 68 of the pairs of sealing rollers 66, 68. Preferably the guiding region 40 ends, in the end region 98 that faces away from the forming unit 12, in a support contour 102 that is formed by the forming elements 118, 120 of the form-guiding unit 18 and is configured to support the packaging material tube 16, in particular the brought-together seam regions, in particular during a further transport to the longitudinal sealing unit 64.
[0047] The horizontal forming device 10 comprises at least one compensation unit 126 (cf.
[0048] The compensation unit 126 preferably comprises an adjusting function for an adjustment of a gap width of the guiding gap 122, 124, in particular the guiding gaps 122, 124. The compensation unit 126 is preferentially configured to support the support unit 78 movably in such a way that the support unit 78 is movable relative to the forming unit 12 during a running operation of the packaging machine 50 that comprises the horizontal forming device 10. The compensation unit 126 is preferentially configured to support the support unit 78 movably in such a way that while the packaging material web 14 is running through the guiding gap 122, 124, in particular the guiding gaps 122, 124, the support unit 78 is movable relative to the forming unit 12, in particular in the case of a variation of a maximum thickness of the packaging material web 14, due for example to a connection element, in particular an adhesive splice tape, arranged at the packaging material web 14, due to an at least temporarily double-layer packaging material web 14, or something like that, after an exchange of the packaging material web 14 or something like that, while the packaging material web 14 is running through the guiding gap 122, 124, in particular the guiding gaps 122, 124. The support unit 78 is actively movable by means of the compensation unit 126, or the support unit 78 may be supported movably by means of the compensation unit 126 in such a way that the support unit 78 is moved passively relative to the forming unit 12, as a consequence of the packaging material web 14 running through the guiding gap 122, 124, in particular the guiding gaps 122, 124, in particular in the case of a variation of a maximum thickness of the packaging material web 14, like for example due to a connection element, in particular an adhesive splice tape or something like that, arranged on the packaging material web 14, after an exchange of the packaging material web 14 or something like that. Due to the movable support by the compensation unit 126, the support unit 78 is capable of executing an evasive movement, in particular in the case of a variation of a maximum thickness of the packaging material web 14. The compensation unit 126 may be configured, in order to enable a compensation movement during a forming of the packaging material tube 16, to movably support the entire support unit 78 or may be configured to movably support only individual elements of the support unit 78.
[0049] The compensation unit 126 is configured to movably support at least one of the support elements 128, 130, in particular respectively one of the support elements 128, 130, of the support unit 78 by means of at least one spring-preloaded compensation element 132, 134 of the compensation unit 126 (cf.
[0050] The compensation unit 126 comprises at least one gear 136, 138, in particular at least one guiding gear, for an implementation of a compensation movement of the support unit 78 relative to the forming unit 12. The gear 136, 138 may for example be realized as an eccentric gear allowing a compensation movement of the support unit 78 relative to the forming unit 12, wherein at least one eccentric element of the eccentric gear may be embodied as a spring-preloaded compensation element 132, 134. The gear 136, 138 may be realized as a coupling gear allowing a compensation movement of the support unit 78 relative to the forming unit 12, wherein at least one coupling element of the coupling gear may be realized as a spring-preloaded compensation element 132, 134. It is however also conceivable that the gear 136, 138 has a different implementation, deemed expedient by someone skilled in the art. Preferably the support element/s 128, 130 of the support unit 78 is/are arranged, in particular fixed, on at least one gear element, in particular on the, preferably respective, spring-preloaded compensation element 132, 134. In particular, the support element/s 128, 130 of the support unit 78 is/are movably supported by the gear 136, 138 of the compensation unit 126. Preferably the compensation unit 126 comprises at least two gears 136, 138, wherein respectively one of the gears 136, 138 is allocated to one of the support elements 128, 130.
[0051] The gear/s 136, 138 is/are configured to realize a compensation movement along at least two directions 140, 142 which run transversely to each other. Preferably the gear/s 136, 138 is/are configured to realize a compensation movement along a direction running at least substantially parallel to the transport direction 38 and along a direction running at least substantially perpendicularly to the transport direction 38. Preferentially the gear/s 136, 138 is/are configured for an implementation of a superimposition of a translation and a rotation. Preferentially the gear/s 136, 138 is/are embodied as a guiding gear, in particular a parallelogram guiding. It is however also conceivable that the gear/s 136, 138 has/have a different design that is deemed expedient by someone skilled in the art and is suitable to enable an implementation of a compensation movement along at least two directions 140, 142 which run transversely with respect to each other. Preferentially respectively one of the gears 136, 138 is configured for a compensation movement of respectively one of the support elements 128, 130 of the support unit 78 relative to the forming unit 12. Preferably, for an implementation of a compensation movement of the respective support element 128, 130 relative to the forming unit 12, the respective support element 128, 130 can be moved by means of the respective gear 136, 138 away from the forming unit 12 and along the transport direction 38.
[0052] The compensation unit 126 comprises at least one preload element 144, 146, in particular at least two preload elements 144, 146, which generate/s a preload force acting against a compensation movement of the support unit 78. Preferably the, in particular respective, preload element 144, 146 is configured to generate a preload force toward a starting position out of which the respective support element 128, 130 of the support unit 78 can be moved for executing a compensation movement. The preload element/s 144, 146 may be embodied as a helical tension spring, as a helical pressure spring, as a plate spring, as an elastomer, as a gas compression spring, as an oil compression spring, as a spring steel, or as a different spring element that is deemed expedient by someone skilled in the art. Preferably the, in particular respective, preload element 144, 146 acts directly or indirectly onto the, in particular respective, compensation element 132, 134, which is arranged at the, in particular respective, support element 128, 130 of the support unit 78.
[0053] The support unit 78 is arranged at the forming unit 12 and is supported by the compensation unit 126 so as to be movable relative to the forming unit 12. The support elements 128, 130 are preferably realized and/or arranged at the forming unit 12 mirror-symmetrically to each other. Preferentially the support unit 78 is arranged at the forming unit 12 via the compensation unit 126 (cf.
[0054] The compensation unit 126 preferably comprises at least one carrier element 148, 150, which is fastened to at least one of the forming elements 34, 36 of the forming unit 12, wherein at least one of the support elements 128, 130 of the support unit 78 is movably supported at the carrier element 148, 150, in particular by means of a spring-preloaded parallelogram guiding of the compensation unit 126. Preferably the spring-preloaded compensation element/s 132, 134 is/are a component of the parallelogram guiding. In particular, the carrier element 148, 150 has a main extension axis that runs at least substantially parallel to the support surface 22 and/or to the transport direction 38. Respectively one of the support elements 128, 130 is connected to respectively one carrier element 148, 150 via respectively one of the gears 136, 138, wherein in each case one of the carrier elements 148, 150 is fastened to one of the forming elements 34, 36. The support elements 128, 130 are preferably movably supported at the respective carrier element 148, 150 via respectively one of the spring-preloaded compensation elements 132, 134, the respective carrier element 148, 150 being fastened to one of the forming elements 34, 36.
[0055] Alternatively or additionally, the compensation unit 126 comprises at least one actuator 152, 154 (indicated by dashed lines in
[0056] The adjusting unit 30 and/or the further adjusting unit 32 are/is configured to support the forming unit 12, the support unit 78 and the compensation unit 126 such that they are together adjustable with respect to the support surface 22. Preferably the forming unit 12, the support unit 78 and the compensation unit 126 are supported so as to be adjustable in at least one adjustment plane that extends on a side 26 of the support surface 22 that faces toward the forming unit 12. In particular, the forming unit 12, the support unit 78 and the compensation unit 126 are supported so as to be adjustable as an entire sub-assembly. Preferably the adjusting unit 30 and/or the further adjusting unit 32 are/is configured to support the forming unit 12, the support unit 78 and the compensation unit 126 such that they are translationally and/or rotationally movable. Preferably the adjusting unit 30 is configured, in particular for an adjustment of a height of the packaging material tube 16, to support the forming unit 12, the support unit 78 and the compensation unit 126 such that they are together translationally movable along the adjustment direction 88 that runs at least substantially perpendicularly to the support surface 22. Preferably the further adjusting unit 32 is configured to support the forming unit 12, the support unit 78 and the compensation unit 126 such that they are together translationally movable along the further adjustment direction 114 that runs at least substantially perpendicularly to the adjustment direction 88 and at least substantially parallel to the transport direction 38.