PIPE LAYING PLOW
20230160175 · 2023-05-25
Inventors
Cpc classification
E02F5/102
FIXED CONSTRUCTIONS
E02F5/14
FIXED CONSTRUCTIONS
International classification
E02F5/10
FIXED CONSTRUCTIONS
Abstract
A pipe laying plow (100), for operating by moving it forward while pipe (201) is fed therethrough to be laid at a pipe laying depth (D). The plow has a boom (15) held by an above-ground structure (16), and includes a substantially linear pipe feeding tube (3) defining a longitudinal axis (33) in a vertical plane; and a plurality of substantially identically shaped, planar blades (2) attached at regular intervals (BSp) along the tube; a blade length (BL) line intersecting the longitudinal axis (33) at an attachment angle (B), and blade width (BW) lines extending laterally perpendicular to the longitudinal vertical plane; wherein, when the boom is held in operating position, the tube (3) extends longitudinally downward and rearward at a boom angle (C) relative to ground level, and the blades extend lengthwise downward and forward at a plowing angle (A) relative to ground level.
Claims
1-3. (canceled)
4. A pipe laying plow (100), for operating use by moving it forward while pipe (201) is fed therethrough from above ground to be laid at a pipe laying depth (D), the pipe laying plow characterized by: a boom (15) held by an above-ground structure (16) having a forward, front end (14); the boom characterized by a substantially linear pipe feeding tube (3) defining a longitudinal axis (33) in a vertical plane; and a plurality of substantially identically shaped, planar blades (2) attached at regular intervals (BSp) along the tube; a blade length (BL) line intersecting the longitudinal axis (33) at an attachment angle (B), and blade width (BW) lines extending laterally perpendicular to the longitudinal vertical plane; wherein, when the boom is held in operating position, the tube (3) extends longitudinally downward and rearward at a boom angle (C) relative to ground level, and the blades extend lengthwise downward and forward at a plowing angle (A) relative to ground level; the pipe laying plow further characterized by: a pivot joint (51) between the support structure (16) and the tube (3) near a tube front end (31); and a depth adjustment mechanism (9) attached to the tube for raising or lowering a rear end (32) of the tube thereby pivotingly adjusting the pipe laying depth (D); and the pipe laying plow being constructed to pivotingly adjust pipe laying depths D in a depth adjustment range equal to a design center depth (Do) plus or minus a depth adjustment increment (DI), wherein: blade lengths (BL) from bottom edge (21) to top edge (22) are predetermined such that for all depths in the depth adjustment range (Do plus or minus DI): no blades extend below the pivotingly adjusted depth, and a blade lift distance (BLD) is greater than or equal to a lifting depth (LD), where blade lift distance is the vertical component of blade length, and lifting depth is the vertical depth difference between subsequent blade bottom edges.
5. The pipe laying plow of claim 4, further characterized by: a cleanup blade (35) at the rear end (32) of the tube for lifting soil (301) missed by the plurality of blades (2).
6. The pipe laying plow of claim 4, further characterized by: plow component dimensions designed such that the lifting depth (LD) is less than 10 inches, the boom angle (C) is less than 30 degrees, and the plowing angle (A) is between 33 degrees and 22 degrees when the boom (15) is pivotingly adjusted to pipe laying depths (D) in a range of plus or minus a one-foot depth adjustment increment (DI) about a design center depth (Do).
7. The pipe laying plow of claim 6, further characterized by: for a first design center depth (Do) of 3 feet, the plowing angle (A) is about 27.5° at design center, the boom angle (C) is about 11°+/−4°, the blade lift depth (LD) is about 6 inches +/−2 inches, the blade attachment angle (B) is about 38°, and a boom length (L) is about 16 feet.
8. The pipe laying plow of claim 6, further characterized by: for a second design center depth (Do) of 6 feet, the plowing angle (A) is about 27.5° at design center, the boom angle (C) is about 22°+/−4°, the blade lift depth (LD) is about 6 inches +/−1 inches, the blade attachment angle (B) is about 50°, and a boom length (L) is about 16 feet.
9-10. (canceled)
11. A pipe laying plow (100), for operating use by moving it forward while pipe (201) is fed therethrough from above ground to be laid at a pipe laying depth (D), the pipe laying plow characterized by: a boom (15) held by an above-ground structure (16) having a forward, front end (14); the boom characterized by a substantially linear pipe feeding tube (3) defining a longitudinal axis (33) in a vertical plane; and a plurality of substantially identically shaped, planar blades (2) attached at regular intervals (BSp) along the tube; a blade length (BL) line intersecting the longitudinal axis (33) at an attachment angle (B), and blade width (BW) lines extending laterally perpendicular to the longitudinal vertical plane; wherein, when the boom is held in operating position, the tube (3) extends longitudinally downward and rearward at a boom angle (C) relative to ground level, and the blades extend lengthwise downward and forward at a plowing angle (A) relative to ground level; the pipe laying plow further characterized by: a baffle (29) extending rearward from a top end (22) of the blade (2) for preventing soil (301) lifted by the blade from falling down into a tunnel (20) formed behind the blade.
12. A pipe laying plow (100), for operating use by moving it forward while pipe (201) is fed therethrough from above ground to be laid at a pipe laying depth (D), the pipe laying plow characterized by: a boom (15) held by an above-ground structure (16) having a forward, front end (14); the boom characterized by a substantially linear pipe feeding tube (3) defining a longitudinal axis (33) in a vertical plane; and a plurality of substantially identically shaped, planar blades (2) attached at regular intervals (BSp) along the tube; a blade length (BL) line intersecting the longitudinal axis (33) at an attachment angle (B), and blade width (BW) lines extending laterally perpendicular to the longitudinal vertical plane; wherein, when the boom is held in operating position, the tube (3) extends longitudinally downward and rearward at a boom angle (C) relative to ground level, and the blades extend lengthwise downward and forward at a plowing angle (A) relative to ground level; the pipe laying plow further characterized by: a planar spine (1) in a longitudinal vertical plane extending downward from the tube (3) between the blades (2).
13. The pipe laying plow of claim 12, wherein the spine is characterized by: a sharpened bottom edge (72) extending between blades (2) near a bottom edge (21) of the blades.
14. The pipe laying plow of claim 12, further characterized by: a tooth (7) extending beyond a bottom edge (72) of the spine.
15-16. (canceled)
17. A pipe laying plow (100), for operating use by moving it forward while pipe (201) is fed therethrough from above ground to be laid at a pipe laying depth (D), the pipe laying plow characterized by: a boom (15) held by an above-ground structure (16) having a forward, front end (14); the boom characterized by a substantially linear pipe feeding tube (3) defining a longitudinal axis (33) in a vertical plane; and a plurality of substantially identically shaped, planar blades (2) attached at regular intervals (BSp) along the tube; a blade length (BL) line intersecting the longitudinal axis (33) at an attachment angle (B), and blade width (BW) lines extending laterally perpendicular to the longitudinal vertical plane; wherein, when the boom is held in operating position, the tube (3) extends longitudinally downward and rearward at a boom angle (C) relative to ground level, and the blades extend lengthwise downward and forward at a plowing angle (A) relative to ground level; the pipe laying plow further characterized by: a longitudinally extended deflector (6) attached under the tube (3) to establish a wedge for deflecting soil (301) around the tube as the soil is lifted by the blade.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Reference will be made in detail to preferred embodiments of the invention, examples of which are illustrated in the accompanying drawing figures. The figures are intended to be illustrative, not limiting. Although the invention is generally described in the context of these preferred embodiments, it should be understood that it is not intended to limit the spirit and scope of the invention to these particular embodiments.
[0020] Certain elements in selected ones of the drawings may be illustrated not-to-scale, for illustrative clarity. The cross-sectional views, if any, presented herein may be in the form of “slices”, or “near-sighted” cross-sectional views, omitting certain background lines which would otherwise be visible in a true cross-sectional view, for illustrative clarity.
[0021] Elements of the figures can be numbered such that similar (including identical) elements may be referred to with similar numbers in a single drawing. For example, each of a plurality of elements collectively referred to as 199 may be referred to individually as 199a, 199b, 199c, etc. Or, related but modified elements may have the same number but are distinguished by primes. For example, 299, 299′, and 299″ are three different versions of an element 299 which are similar or related in some way but are separately referenced for the purpose of describing modifications to the parent element (299). Such relationships, if any, between similar elements in the same or different figures will become apparent throughout the specification, including, if applicable, in the claims and abstract.
[0022] The structure, operation, and advantages of the present preferred embodiment of the invention will become further apparent upon consideration of the following description taken in conjunction with the accompanying drawings, wherein:
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[0024]
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[0027]
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[0029]
[0030]
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[0036]
DETAILED DESCRIPTION OF THE INVENTION
[0037] The reference numbers and symbols used in the drawings and description are briefly described in the following listing. More details and relationships may be found in the description that follows.
[0038] When dimensions are shown, unless stated otherwise, they should be considered as approximate values associated with example embodiment(s) implementing the described inventive principles. For example, an experimental prototype of the inventive plow 100 (first embodiment 100a) generally illustrated in
[0039] The first embodiment 100a (which was assembled for preliminary testing and experimental refining of the design) and the second embodiment 100b exemplify two of many possible ways to implement the primary design criteria/parameters such as nominal (design center) values for boom angle C, plowing angle A, blade length BL and lifting depth LD, and secondarily the tradeoff choices of boom length L versus boom angle C at different nominal laying depths Do. Dimensions for the primary design criteria will be held within a relatively narrow range, while others will vary according to judgments about the relative importance in a given application. For example, somewhat larger boom angles C would be acceptable for laying very flexible pipe. For example, soft dirt versus hard packed versus rocky ground may affect the choice of blade shape (e.g., see
[0040] It may be noted that some plow component dimensions (e.g., those illustrated in
Glossary Listing
[0041] The following list is a glossary of terms and definitions, particularly listing drawing reference numbers or symbols and associated names of elements, dimensions, features and aspects of the invention(s) disclosed herein.
[0042] 1 . . . Spine; optional longitudinal stiffener/support web for tube 3, blades 2 and deflectors 6 of the boom 15 (which is the digging part of the inventive pipe laying plow 100). May be continuous plate (e.g., 1″×12.5″×L). May be intermittent (serrated) as braces on back side of blades. May have a sharpened lower edge 72.
[0043] 2 . . . Blade (e.g., plow blade); plurality of blades (2a, 2b . . . ) affixed at intervals (BSp) along boom 15 for progressively tunneling down to pipe laying depth D, each successive blade breaking up and lifting an incrementally deeper portion (LD) of the soil/ground/dirt. The plurality of blades are substantially planar, preferably identically shaped (profile) and dimensioned unless length modification is needed, for example changing the blade length for the last blade before back end of the boom. (e.g., blades made of ½″ thick plate cut to blade shape and welded onto the tube and the spine, if present)
[0044] 20 . . . Tunnel (segments 20a, 20b . . . ) that is temporarily created behind each blade (2a, 2b . . . ) as it is pulled forward (e.g., see
[0045] 21 . . . Bottom edge/end of blade 2. May be beveled to knife edge (as shown in
[0046] 22 . . . Top edge/end of blade 2. Located at or above the tube's maximum lateral dimension (e.g., diameter TOD), preferably at the maximum as shown in
[0047] 23 . . . Lateral blade edges. Shape versus blade length determines blade width profile.
[0048] 29 . . . Baffle extending rearward from top 22 of a blade 2 for preventing soil lifted by the blade from falling down into tunnel 20 formed behind that blade.
[0049] 3 . . . Tube; linear pipe feeding tube that protectively surrounds the pipe 201 being laid, and guides it from an aboveground inlet opening end 31 to an outlet opening end 32 at the laying depth D. Round cross-section, preferably circular. Heavy wall steel tube sized to fit around OD of pipe 201. (e.g., ¼″ wall tube with 5″ ID for feeding nominal 4″ pipe ˜4.5″ OD).
[0050] 31 . . . Aboveground front inlet opening end of the tube 3. Preferably includes forward extended cowling to keep out dirt and/or to funnel pipe into the tube.
[0051] 32 . . . Outlet opening at bottom/back end of the tube. May include a small cleanup blade 35.
[0052] 33 . . . Longitudinal axis of the generally linear tube 3; boom axis.
[0053] 35 . . . Cleanup blade at outlet/rear end of the tube. Used to clear soil that may be left by the last plow blade (e.g., 2f). See
[0054] 4 . . . Rear Post; holds the rear end of boom 15 (outlet 32 of tube 3) at pipe laying depth D. Rear post is raised or lowered to adjust the depth of the tube outlet end 32. (e.g., 1″×12″ bar)
[0055] 5 . . . Front Post; holds the front end of boom 15 with inlet 31 of tube 3 at ground level. Hydraulics 10 are used to adjust fore-aft position as needed to compensate for fore-aft movement of boom due to pivotingly raising-lowering, respectively, of the rear end of fixed length boom. (e.g., 1″×12″ bar)
[0056] 51 . . . pivot joint on front post 5 for pivoting boom 15 to raise/lower the rear end while keeping the front end at a fixed elevation (e.g., near ground level). Pivot axis is horizontal-lateral.
[0057] 6 . . . Deflector(s); longitudinally extended plate(s) attached under the tube 3 below the maximum lateral width (e.g., at diameter TOD) to deflect dirt around the tube as dirt is lifted by the blade 2. (e.g., ¼″×3.5″×L) If no spine 1, then plates are formed together into a downward pointed wedge. Otherwise they are welded to the spine, and preferably to the blade.
[0058] 7 . . . Tooth; spike-like extension of the blade 2, preferably hardened and chisel-pointed. (see
[0059] 71 . . . Breaker. Optional protrusion (e.g., round bar) on front of blade to help break up hard or rocky soil as it slides up the flat (planar) blade surface.
[0060] 72 . . . Bottom edge of spine, generally extending between blades near their bottom edge 21. May be beveled to sharp knife edge (see
[0061] 8 . . . Mounting Bracket(s); used to pivotingly attach the front and rear posts to the boom.
[0062] 9 . . . Depth adjustment mechanism, lift cylinder, e.g., hydraulic cylinder. Attached between frame 12 (main support beam) and rear post 4. Used to adjust the pipe laying depth D by raising or lowering the rear end 32 of the tube.
[0063] 91 . . . Articulating Elements for raising/lowering frame of support structure (optional). See
[0064] 10 . . . Fore-aft compensation mechanism, e.g., hydraulic cylinder. Attached between frame 12 and a post 4, 5 (shown on front post 5). Operates as a slave to the Lift Cylinder 9, moving fore-aft to compensate for effect of pivoting the boom as the lift cylinder adjusts laying depth D of boom's rear end. Could be simplified as a passive sliding track. Alternatively could be made into combined mechanism operating on rear post to leave front post fixedly attached to frame.
[0065] 11 . . . Depth Controller, optionally automated, e.g., using GPS or a laser level to determine absolute elevation of laid pipe in order to maintain a constant slope/gradient independently of ground level or surface unevenness.
[0066] 12 . . . Frame; Main Support Beam for device 100. Extends between pull hitch 14 and wheel truck/carriage(s) 13 in back. (e.g., 8″ I-beam and/or boxed beam). May include articulating elements 91 (e.g., see
[0067] 13 . . . Wheel Truck/Carriage(s); rolling ground support, preferably using a walking beam or other structures for averaging out uneven ground, and preferably the wheels are spaced apart left-right to straddle the trench-tunnel and starting trench.
[0068] 14 . . . Front end Pull Hitch for hitching the device to a tractor(s) or other suitable pulling vehicle. May include a clevis or other suitable hitching/connection means. Optionally add a front wheel truck (not illustrated) at the hitch end of frame such that apparatus is self-supporting and can be pulled like a wagon.
[0069] 15 . . . Boom (assembly) that is angled down into ground to plow/dig the trench-tunnel. Primarily defined by the pipe feed tube 3 with attached blades 2. Typically also includes spine 1, deflectors 6 and mounting brackets 8. Blades 2 are attached in a layout specific to a plow designed for a nominal design center laying depth Do of, for example, 3 feet (
[0070] 16 . . . Support Structure; above-ground components that support and control actions of the boom 15. May include frame 12 with wheel truck(s) 13 and hitch 14, plus front 5 and rear 4 posts with associated brackets 8, mechanisms 9 and 10, pivot 51, and optional articulating elements 91 and controls 11.
[0071] 100 . . . Pipe Laying Plow. The inventive device overall.
100a=nominal 3 ft. design center depth embodiment (particularly see
100b=nominal 6 ft. design center depth embodiment (particularly see
[0072] 201 . . . Pipe being laid (e.g., 3″ to 12″ diameter for drain tile). (e.g., as little as half inch diameter for electrical conduit, gas or water pipes). Pipe may be flexible or rigid conduit, drain “tile”, gas or water lines, wire or cable, and the like. Pipe may be laid out on the ground along the planned trench line for simple feeding.
[0073] 301 . . . Pushed Up Dirt/Soil; underground soil that has been broken up and lifted by the wedging action of a plow blade 2 being pulled forward in operation of the plow 100.
[0074] A . . . Plow(ing) Angle; slope of blade 2 relative to ground level (theoretical horizontal) when boom is deployed in ground for pipe laying. Optimum value is 27.5° (degrees) according to the invention. Preferably no more than +/−5° range of variation as pipe laying depth D is changed about the design center/nominal depth Do (e.g., +/−1 ft. depth adjustment increment DI) by varying boom angle C. (Is a Primary Design Parameter.)
[0075] B . . . Blade Attachment Angle; Construction parameter specifying angle in the vertical plane between the blade 2 and the longitudinal axis 33 of the boom (tube). Each blade is attached (e.g., welded) to the tube at this angle (e.g., 38.3°) which is calculated to place the blade at an optimum plowing angle A (e.g., 27.5°) when the boom is angled (e.g., C=10.8° or 22°) down to position the bottom outlet end 32 at the nominal (design center) laying depth Do (e.g., 3′ or 6′).
[0076] C . . . Boom Angle; slope of boom 15 longitudinal axis (particularly slope of the pipe feed tube 3) relative to ground level/horizontal. Should be an acute angle, generally less than 45° (degrees), preferably minimized (e.g., less than 30 degrees). It is constrained by practical limits of boom length L, given that sin(C)=D/L. Design center value of angle C occurs when boom is tilted to achieve the design-center (nominal) pipe laying depth Do. The importance of this design parameter is related to rigidity of the pipe 201 being laid (e.g., C=10.8° for rigid and/or large diameter pipe). (Is a Primary Design Parameter.)
[0077] D . . . Pipe Laying Depth, set within a range for a given boom design by raising or lowering the rear post 4, while pivoting to maintain a fixed elevation of the front post 5, thereby changing the depth of the outlet end 32 of the pipe feed tube 3 but not the front end 31.
[0078] Do . . . Nominal/Design-Center amount of depth D. (e.g., 3 feet or 6 feet). Preferably the plow is designed and constructed for pivotal depth adjustments in a depth adjustment range of +/− a predetermined increment (DI) about the design center depth Do.
[0079] DI . . . Depth Adjustment Increment (e.g., +/−1 foot).
[0080] L . . . Boom Length (longitudinal); theoretical design length along the bottom of the pipe feed tube 3 from ground level back down to bottom of trench at pipe laying depth D (e.g., see
[0081] BL . . . Blade Length; construction parameter specifying length of the blade 2 from bottom end 21 to top end 22 (at top of tube overlap), e.g., see
[0082] BLD . . . Blade Lift Distance; vertical component of the blade length BL when boom is in operating position at boom angle C. Equals lift depth LD plus blade overlap BO if any. Equals height of the tunnel 20 behind the blade (e.g., see
[0083] BO . . . Blade Overlap; elevation change from a leading blade (e.g., 2a) bottom edge 21 up to the top end 22 of the next following blade (e.g., 2b). Varies with boom angle C.
[0084] BSp . . . Blade Spacing (longitudinal). Construction parameter specifying separation of blades being attached to boom. Preferably determined by LD/sin(C) where LD is the desired lift depth magnitude when the boom is tilted down to a design-center boom angle C.
[0085] BW . . . Blade Width. Measured between lateral blade edges 23. The blades 2 are planar and have substantially the same BW dimension(s) and shape (blade width profile). For example, may be constant BW versus length along the blade (e.g.,
[0086] BWo . . . Minimum blade width
[0087] BWt . . . Maximum blade width
[0088] FL . . . First Lift depth, amount of soil broken and lifted by first/leading plow blade (e.g., 2a). Determined by elevation change up from bottom 21 of the leading blade to ground level. Note that the bottom of the pipe feed tube 3 should be nominally at ground level at its leading/inlet end 31, (which is preferably shrouded by forward extended housing of the inlet 31 to keep dirt out.) Preferably the first blade 2a is positioned to make the first lift depth FL approximately equal to the lift depth LD.
[0089] LD . . . Lifting Depth; incremental depth of soil broken and lifted by each subsequent blade (2b, . . . 2c) after the first blade 2a; elevation change from a leading blade's bottom edge 21 down to a following blade's bottom edge 21. (Blades are spaced apart along boom 15 such that each blade will provide a predetermined design center lift depth LD (e.g., about 6″) when boom is tilted to place its bottom end 32 at a design center (nominal) pipe laying depth Do (e.g., 3′ or 6′). Preferably less than about +/−2″ range of variation in LD as depth D is changed (e.g., +/−1 foot) about the design center/nominal depth Do that has been predetermined for a specific boom design (e.g., for plow embodiments 100a and 100b). (Is a Primary Design Parameter.)
[0090] SW . . . Spine Width, measured perpendicular to the tube's longitudinal axis 33. Should be enough to adequately support/hold/stiffen the blade extending below the tube. (e.g., 12.5″ as in
[0091] TOD . . . Tube Outside Diameter; OD of the pipe feeding tube 3. Preferably minimized to have an ID slightly larger than the OD of pipe being fed (e.g., TOD˜5.5″ for ½″ wall tube around a 4.5″ OD pipe/drain tile). For non-circular tube profile, TOD represents the maximum lateral width overlapped by the blade (e.g., at edge line 22 as shown in
[0092] TO . . . Tube Overlap; amount of the tube 3 that is overlapped by the blade 2 (measured vertically, perpendicular to the tube's longitudinal axis (see
[0093] Embodiments and aspects of the invention will now be described with reference to the drawings using the reference numbers and symbols listed in the above table.
[0094] In general, the invention provides a reverse-inclined, multi-bladed pipe-laying plow 100 (e.g.,
[0095] Referring to
[0096] Referring particularly to
[0097] In preferred embodiments, the plow 100 is designed and constructed to adjust pipe laying depth D by pivoting the boom 15 (changing boom angle C), instead of vertically moving the entire boom without intentionally changing the boom angle (which is the method utilized by prior art tiling plows). Thus, the front post 5 is attached near the front end 31 of the boom 15 by a bracket 8 having a pivot joint 51 with a horizontal-lateral axis, and the post 5 is attached at a fixed elevation to the frame 12 of the aboveground supporting structure 16; and the rear post 4, attached to the boom behind the front post, is attached to the supporting structure 16 in a way that uses a depth adjustment mechanism 9 (e.g., hydraulic cylinder) to adjust the pipe laying depth D by raising or lowering the outlet/rear end 32 of the boom's pipe feed tube 3 while the front post 5 holds the inlet/front end 31 of tube 3 at ground level. Hydraulics 10 may be used to adjust fore-aft position of the front post 5 as needed to compensate for fore-aft movement of boom 15 due to vertically raising-lowering, respectively, the rear end of a fixed length boom.
[0098] Note that the hereindisclosed pivoting depth adjustment refers to intentional setting of the depth D at which a run of pipe is being laid, wherein the depth D magnitude corresponds to a specific boom angle C. This is not the same as allowing the boom angle to change as the plow digs down to a preset depth.
[0099]
[0100] This inventive plow compares to prior art trenching plows that have one main blade with a leading bottom blade tip located at the full laying depth (D) such that the entire depth of the trench must be broken up and lifted and/or pushed aside all at once, potentially making a lifting depth of 7 feet. According to research reported in U.S. Pat. No. 4,053,998 (Ezoe, Oct. 18, 1977) the “ditching resistance” (required pulling force) is proportional to the blade width (e.g., BW) times the square of the height of soil (e.g., LD) that is to be simultaneously broken and lifted by a single blade (BW×LD squared). Ezoe addresses this problem by using a plurality of shorter lift depth blades that are progressively more narrow as they are located more deeply. Unlike the present invention, each blade plows out a laterally extending shelf which can be refilled by the dirt lifted then spread laterally by the following deeper and more narrow blade. In addition to a plowing angle, Ezoe's blade lateral sides are generally angled rearward (swept back) for the purpose of pushing dirt laterally outward as it is lifted (therefore his entire blade is not planar, i.e., not in a single plane). Ezoe describes an underwater trencher so the results may not exactly correspond to land based trenching, but they should generally inform. The present invention is better because of the single blade width (or width vs. length profile) that we use for all n blades in the sum for i=1 to n of ((BWi)LD.sup.2) resistances vs. Ezoe's greater sum of n different resistances due to a series of different blade widths (BWi being the width of i-th blade) many if not all of which are wider than our blades. Also, Ezoe's trencher leaves an open trench in a wide row of raised broken soil, whereas our tunneling method leaves a filled narrow trench without raising very much subsoil to the surface. It should be noted that the soil height referenced as LD in the above calculation is “height of soil that is to be simultaneously broken and lifted by a blade”, which does not count any additional distance that the dirt may be lifted above its original depth (e.g., blade overlap distance BO as illustrated in
[0101]
[0102] As shown in
[0103]
[0104] Regarding ditching resistance, the blade length BL is also a factor, for example due to friction. It may be noted that the example embodiments illustrated in
[0105] Compared to the essentially single bladed prior art plows with a substantially vertical pipe feed tube, the invention provides a multi-bladed plow 100 that extends the pipe feed tube 3 at a relatively small acute angle (boom angle C) back and down to the pipe laying depth D, where each subsequent blade 2 is incrementally deeper than the preceding blade, and are sloped at an optimum plowing angle A relative to the horizontal.
[0106] The inventive design enables utilizing a small angle of bending curvature (e.g., 10 or 20 degree bends) for the pipe 201 being laid, the pipe bending angle being equivalent to the boom angle C.
[0107] The incremental lifting is accomplished by spacing apart (BSp) a plurality of blades 2 along an inclined boom 15 such that each blade lifts a predetermined incremental portion of the total laying depth, the portion being a lifting depth LD amount of dirt below that which is lifted by the preceding blade. According to the invention, a good value for lifting depth LD is about 6″ (inches). This significantly reduces the tractor power needed to pull the pipe laying plow 100 (compared to a prior art vertical plowshare that must break up and lift the entire depth D of dirt all at once.)
[0108] Another design parameter affecting required tractor power (pulling force) is the plowing angle A of the blades 2, which determines how much lifting must be done per inch of forward plow movement. It should be noted that increasing the angle A increases the vertical acceleration of soil movement in proportion to the tangent of the angle A, an exponentially increasing function, and acceleration requires proportional force supplied by the pulling tractor. According to the inventor's research and experimentation, an optimum plowing angle (A) is about 27.5 degrees from the horizontal. (Note that tan(27.5°)=0.5, that tan(45°)=1.0 and tan(65°)=2.1) By using a plurality of spaced apart blades 2, the desired plowing angle can be attained without needing an excessively long single blade which would need an extended support structure, and which would also need to extend ahead of the feed tube to completely excavate the trench before the feed tube passes through it. (To avoid this the prior art typically lifts dirt only part way up then wedges it laterally while forcing the tube through the broken up dirt remaining in the top part of the trench.)
[0109] The small pipe bending angle is accomplished by angling the pipe feed tube 3 down into the ground at the desired small bending angle (which equates to the boom angle/slope C). For example, the embodiment 100a (see
[0110] Since the plowing angle A of 12.4° would be too far off from optimum 27.5° anyway, our solution is to use a different design for deeper pipe laying. Therefore a second embodiment 100b (see
[0111] For example, if the same boom length L (e.g., 16 feet) is used at a design center laying depth Do of 6 feet, then mathematically the boom angle C increases to about 22° at D=6 feet and about 25.9° at D=7 feet. If this is too much of a bend, then it could be adjusted by varying an appropriate combination of L, A, and LD, plus BL if a longer blade is needed to attain the new lift depth LD.
[0112] To summarize, due to the inventive method of changing pipe laying depth D by vertically pivoting the boom 15 about a front end pivot joint 51 that holds the top end at ground level we only need two versions/constructions 100a and 100b of the pipe laying device 100 to handle a range of pipe laying depths D from 1 foot to 7 feet deep.
Design For Pivoting Depth Adjustment
[0113] As mentioned hereinabove with reference to
[0114]
[0115] An example of this inventive design process is now described with particular reference to
[0116]
[0117] The starting point for these drawings is as noted above where the construction parameters have been set such that at design center depth Do, the boom angle C, plowing angle A, and lift depth LD will be at preferred values (design center). The elements labeled with (i) are the result of an initial blade design shown in the Do design center drawing, where the initial design blades 2a(i)-2f(i), shown in dashed outline, are given a minimum blade length BL(i) such that the blade lift distance BLD(i) is equal to the (optimum valued) lift depth LD(i) and the set of blades are moved as a group along the axis 33 to position the last blade 2f(i) with its blade tip 21 exactly at the desired depth Do.
[0118] For the next design step we go to the D″ deepest drawing (
[0119] Next we need to look at the D′ shallowest drawing (
[0120] Next,
[0121] Finally, the last blade tunnel outlines 20f show how the (trimmed) last blade 2f cannot excavate to the desired depth below the shallowest depth D′, therefor a cleanup blade 35 is included at the rear, outlet end of the tube for assuring an outlet tunnel 20(C) is cleared of dirt to leave space for the pipe 201 being laid.
Other Components
[0122] As noted above, and as shown in
[0123]
[0124] The plow embodiments illustrated in
[0125] A spine 1 made of, for example 1″×12″ steel plate, provides rigidity and ruggedness as well as a great deal of weight that might be needed to hold the plow boom 15 down at the set depth. For example, the first embodiment 100a prototype weighed about 7,000 pounds (including the boom 15 plus the upper support structure 16). Experimentation and design engineering will likely fine tune the weight required and part materials and dimensions such as spine width SW, as needed to implement the design criteria of relatively small LD and an optimum plowing angle A, preferably while minimizing the boom angle C.
[0126] Referring particularly to
[0127] As shown in
[0128]
[0129] As noted above, the first lift depth FL is the amount of soil lifted by the first/leading blade 2a. Comparing
[0130]
[0131] Although the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character—it being understood that the embodiments shown and described have been selected as representative examples including presently preferred embodiments plus others indicative of the nature of changes and modifications that come within the spirit of the invention(s) being disclosed and within the scope of invention(s) as claimed in this and any other applications that incorporate relevant portions of the present disclosure for support of those claims.