VESSEL SCREEN RETAINING SYSTEM AND METHOD
20250248438 ยท 2025-08-07
Assignee
Inventors
- Nathaniel HULL (Richmond, VA, US)
- Adam LISBETH (Richmond, VA, US)
- William SAMMLER (Richmond, VA, US)
- John TILLEY (Richmond, VA, US)
Cpc classification
B01D2201/0423
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/4023
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/4084
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/40
PERFORMING OPERATIONS; TRANSPORTING
A24B3/185
HUMAN NECESSITIES
B01D24/12
PERFORMING OPERATIONS; TRANSPORTING
B01D29/94
PERFORMING OPERATIONS; TRANSPORTING
B01D24/4876
PERFORMING OPERATIONS; TRANSPORTING
B01D24/44
PERFORMING OPERATIONS; TRANSPORTING
A24B13/00
HUMAN NECESSITIES
B01D29/96
PERFORMING OPERATIONS; TRANSPORTING
International classification
A24B3/18
HUMAN NECESSITIES
B01D29/96
PERFORMING OPERATIONS; TRANSPORTING
B01D29/94
PERFORMING OPERATIONS; TRANSPORTING
B01D24/12
PERFORMING OPERATIONS; TRANSPORTING
B01D24/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Certain embodiments include a screen assembly of a vessel, where the screen assembly includes a plurality of fixed elements and a retainer, and the retainer includes a ring, a plurality of wedges disposed about the ring, and a plurality of keyholes at spaced locations about the ring. Each keyhole includes a bore and a slot extending from the bore into an adjacent wedge of the plurality of wedges, the slots have a width less than the bores, and the retainer may receive the fixed elements through the bores and may be rotated in a relation with the plurality of fixed elements to bring the plurality of fixed elements into simultaneous engagement with the wedges.
Claims
1. A screen assembly of a vessel, comprising: a screen including, an outer ring section, an inner ring section, and a plurality of apertures along the outer ring section and the inner ring section; a grate affixable to the vessel; a plurality of lugs configured to cooperate with the plurality of apertures of the screen; and a retainer including, a plurality of apertures consistent with the plurality of apertures of the screen, the plurality of lugs configured to cooperate with the plurality of apertures of the retainer such that the screen and the retainer are releasably attachable to and alignable with the grate, and one or more wedges adjacent to one or more of the plurality of apertures of the retainer, the one or more wedges configured to engage one or more of the plurality of lugs.
2. The screen assembly of claim 1, wherein each wedge of the one or more wedges comprises an inclined portion and a plateau portion.
3. The screen assembly of claim 1, wherein each lug includes a lug head and a stem portion, and the lug head has a diameter greater than a diameter of the stem portion.
4. The screen assembly of claim 1, further comprising: an arrangement configured to secure the screen to the grate during rotation of the retainer.
5. The screen assembly of claim 8, wherein the arrangement comprises: a removable key.
6. The screen assembly of claim 1, wherein the retainer further comprises: a handle configured to facilitate manual rotation of the retainer.
7. The screen assembly of claim 1, further comprising: an anti-rotational assembly configured to lock the retainer against counter rotation.
8. The screen assembly of claim 7, wherein the anti-rotational assembly comprises a pin that is configured to be inserted in the at least one of the lugs so as to lock the retainer against counter rotation.
9. The screen assembly of claim 8, wherein the anti-rotational assembly further comprises: a retainer clip configured to secure the pin within the at least one of the lugs after the pin is inserted.
10. The screen assembly of claim 1, wherein the plurality of lugs include a master lug with a shape different from the other lugs.
11. The screen assembly of claim 10, wherein the plurality of apertures of the screen include a master aperture with a shape different than the other apertures of the screen, and the master lug cooperates with the master aperture so as to register placement of a first side of the screen adjacent the grate.
12. The screen assembly of claim 10, wherein the plurality of apertures of the retainer include a master aperture with a shape different than the other apertures of the retainer, and the master lug cooperates with the master aperture so as to register placement of the retainer adjacent a second side of the screen.
13. The screen assembly of claim 1, wherein the arrangement of plurality of apertures of the screen coincides with one or more rings in the grate.
14. The screen assembly of claim 1, wherein the arrangement of plurality of apertures of the screen coincides with one or more rings in the retainer.
15. The screen assembly of claim 1, wherein the screen comprises a disc of mesh sandwiched between plates, and the plates comprise perforated sections.
16. The screen assembly of claim 15, wherein the plates further comprise the outer ring section and the inner ring section.
17. The screen assembly of claim 1, wherein the grate comprises a crosshatched structure and one or more rings.
18. The screen assembly of claim 17, wherein the retainer comprises an inner ring and an outer ring and radial supports extending therebetween, the rings of the retainer coincide with rings in the grate and the outer ring section and the inner ring section in the screen.
19. The screen assembly of claim 18, wherein the retainer further comprises a pair of handles disposed in a mutually opposing relation about the inner ring.
20. The screen assembly of claim 1, wherein each of the plurality of apertures of the screen has a circular portion and a slot portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The forms disclosed herein are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawing and in which like reference numerals refer to similar elements and in which:
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION
[0060] Each of the following terms written in singular grammatical form: a, an, and the, as used herein, may also refer to, and encompass, a plurality of the stated entity or object, unless otherwise specifically defined or stated herein, or, unless the context clearly dictates otherwise. For example, the phrases a device, an assembly, a mechanism, a component, and an element, as used herein, may also refer to, and encompass, a plurality of devices, a plurality of assemblies, a plurality of mechanisms, a plurality of components, and a plurality of elements, respectively.
[0061] Each of the following terms: includes, including, has, having, comprises, and comprising, and, their linguistic or grammatical variants, derivatives, and/or conjugates, as used herein, means including, but not limited to.
[0062] Throughout the illustrative description, the examples, and the appended claims, a numerical value of a parameter, feature, object, or dimension, may be stated or described in terms of a numerical range format. It is to be fully understood that the stated numerical range format is provided for illustrating implementation of the forms disclosed herein, and is not to be understood or construed as inflexibly limiting the scope of the forms disclosed herein.
[0063] Moreover, for stating or describing a numerical range, the phrase in a range of between about a first numerical value and about a second numerical value, is considered equivalent to, and means the same as, the phrase in a range of from about a first numerical value to about a second numerical value, and, thus, the two equivalently meaning phrases may be used interchangeably.
[0064] It is to be understood that the various forms disclosed herein are not limited in their application to the details of the order or sequence, and number, of steps or procedures, and sub-steps or sub-procedures, of operation or implementation of forms of the method or to the details of type, composition, construction, arrangement, order and number of the system, system sub-units, devices, assemblies, sub-assemblies, mechanisms, structures, components, elements, and configurations, and, peripheral equipment, utilities, accessories, and materials of forms of the system, set forth in the following illustrative description, accompanying drawings, and examples, unless otherwise specifically stated herein. The apparatus, systems and methods disclosed herein can be practiced or implemented according to various other alternative forms and in various other alternative ways.
[0065] It is also to be understood that all technical and scientific words, terms, and/or phrases, used herein throughout the present disclosure have either the identical or similar meaning as commonly understood by one of ordinary skill in the art, unless otherwise specifically defined or stated herein. Phraseology, terminology, and, notation, employed herein throughout the present disclosure are for the purpose of description and should not be regarded as limiting.
[0066] Referring to
[0067] In some embodiments of the present disclosure, the pressure vessel 10 may include a chamber 12 that may be fitted with an upper lid 14 that may pivot about a hinge 16 such that the lid 14 can be opened to permit supply of product to be processed, such as by, for example, a gravity feed from a conveyor (not shown) or the like. The treatment chamber 12 may be sized to accept, for example, a load of tobacco. The weight of the load of tobacco may vary in various embodiments. For example, a load of about 500 pounds may be used, or a load of about 750 pounds of tobacco may be used, or a load of about 800 pounds of tobacco may be used, etc. Smaller or larger loads may be used in various embodiments. The tobacco is known to have pores into which a liquid carbon dioxide can penetrate. Upon placement of the tobacco within the chamber 12, the upper lid may be closed and clamped shut to provide a pressure-tight enclosure within which treatment may proceed.
[0068] Referring now to
[0069] In certain embodiments, the vessel 10 may be further provided with ported connections 4 and 6 near the top and bottom of the chamber 12, respectively, as well as lines 8 and 9 through the lid 14 and the bottom door 18, respectively. These connections and lines may allow for purging the interior of the chamber 12 with a gaseous medium, such as gaseous carbon dioxide and introducing and removing liquid carbon dioxide. The liquid carbon dioxide may be introduced and/or withdrawn, for example, through line 9 that may pass through the bottom door 18. All of the connections and outlets may be suitably closed to permit the pressure in the chamber 10 to be brought up to desired processing levels.
[0070] Referring now to
[0071] The chamber 12 of the pressure vessel 10 may be cylindrical, and the hinged lid 14 and door 18 each may have a circular surface at the interface with the walls of the chamber 12. In such embodiments, the grate 36, filter screen 40 and the retainer 42 are generally in the form of circular discs. It is contemplated that the teachings herein may be applied to other cross-sectional forms of the chamber 12, in which case the lids and the components of the screen assembly 19 disclosed herein may be provided with a different, conforming form.
[0072] In certain embodiments, the door 18 may comprise a dome shaped outer wall 32 that defines an inner space 34 within the door 18. Traversing this space 34 is the grating (grate) 36 of metal or other suitable materials capable of supporting loads of tobacco. The grating 36 may be mounted on an inwardly extending shoulder 38 of the door 18, which may be integrally formed with the wall 32 (as shown) or formed as a discrete ring-shaped piece that is attached to the wall 32. The shoulder 38 may extend completely around the door 18 or may be a number of pedestals disposed intermittently, and possibly equidistantly, around the inner periphery of the wall 32. Bolts 39 or other suitable connectors may fixedly secure the grating 36 to the shoulder 38. The bolts 39 may comprise an extended form of a lug 44.
[0073] Referring now to
[0074] Still referring to
[0075] Referring now to
[0076] Locking and alignment lugs 44, 44 may comprise a lug head 54 and a stem 56 fixedly attached to the grating 36 by a threaded connection or other suitable arrangement such as a brazed joint, weld or the like (including, for example, being integrally formed as part of the grating 36), such that the lugs 44, 44 remain in place even after repeated changes of screen 40. Differently shaped lugs 44 and 44 may also be used. In an embodiment, the outer ring section 50 may include eight (8) locking and alignment lugs 44 at spaced locations symmetrically about the outer ring section 50 and the inner ring section 52 may include four (4) locking and alignment lugs 44 at spaced locations symmetrically about the inner ring section 52. The number of locking and alignment lugs 44,44 may be of a lesser number or greater number as deemed necessary for achieving the purposes disclosed herein, or as may be desired, and different symmetrical or asymmetrical arrangements may be used.
[0077] In an example embodiment as shown, the inner ring section 52 may be provided with locking and alignment lugs 44 at its 12 o'clock, 3 o'clock, 6 o'clock and 9 o'clock positions and the outer ring section 50 may be provided with locking and alignment lugs 44 at those same respective positions (and additional ones in between). Other arrangements may be used, including arrangements where lugs 44 are not placed in any of the same respective positions as alignment lugs 44.
[0078] In certain embodiments, the overall diameter of the grating 36 may be about 1.13 meter, and the width of the outer ring sections 50 may be selected such that it may cover the shoulder 38 of the lid 18. Other dimensions may be used.
[0079] Referring now to
[0080] In certain embodiments, said one or more plates may include an outer ring section 66 and an inner ring section 68, which may correspond in radial location and radial extent as with the outer and inner ring sections 50, 52 of the grating 36, respectively, such that upon positioning of the screen 40 within the screen assembly 19, the outer and inner ring sections 66, 68 of the screen 40 may bear against and slide against the outer and inner rings sections 50, 52 of the grating 36, respectively. In order to facilitate such bearing and sliding action, the outer and inner ring sections 66,68 of the filter 40 may be provided with smooth and/or polished surfaces, which arrangement also promotes establishment of a tobacco tight seal between the grating 36 and the screen 40 along the outer and inner ring sections 66,68 and 50,52, respectively, once the retainer 42 has been fully rotated into place.
[0081] In some embodiments, said one or more plates of a screen 40 may be perforated with a plurality of circular holes 70 (other shapes may be used), which may be sized to allow the plate or plates to enclose and support a mesh material 64 and yet allow fluids to pass through the screen 40. The circular holes 70 may have a diameter, for example, of about one-half inch or greater (smaller sizes may also be used). The size, placement and the number of the circular holes 70 may assist with support from the grating 36 and establishment of fluid passages through both the filter 40 and the grating 36. In some embodiments, the outer and inner ring sections 66, 68 of the filter 40 may be without perforations other than the apertures (keyholes) 46,46 as shown, but in other embodiments perforations 70 may also exist in said outer and/or inner rings.
[0082] The outer and inner ring sections 66, 68 may be provided with a plurality of keyholes 46, 46, respectfully, which may include in certain embodiments a larger, circular portion 74 and a narrower slot portion 76. In various embodiments, at least some or all of the larger, circular portion 74 may be sized to receive with clearance the lug heads 54 disposed about the outer andinner ring sections 50, 52 of the grating 36, and at least some or all of the narrower slot portions 76 may be sized to slidingly receive the stems 56 of the lugs 44,44 of the grating 36 (in certain embodiments, noncircular shapes may be used for portion 74, which would correspond to a non-circular-shaped lug head 54). In some embodiments, the keyholes 46, 46 extend entirely through the inner and outer plates 62,60 and portions of the body of screen material 64. In certain embodiments, some or all of the slot portions 76 of the keyholes 46 that may be disposed about the outer ring 66 of the screen 40 may be longer than the corresponding slot portions 76 that may be disposed about the inner ring 68 thereof. In any event, the slotted portions 76 may be straight or instead, arcuate in conformity with the arcuate nature of the rings 66, 68.
[0083] In some embodiments, the keyholes 46, 46 may be arranged along the respective outer and inner ring sections 66, 68 of the screen 40 in a pattern which may correspond with the pattern of the locking and retaining lugs 44, 44 of the grating 36, respectively, such that upon placement of the screen 40 against the grating 36, the various lug heads 54 may be passed through the corresponding circular (or differently shaped) portions 74 of the screen 40 and thereupon the screen 40 may be rotated in the direction of arrow 78 in
[0084] It is contemplated that the teachings herein may be practiced with the apertures 46, 46 of the screen 40 to include only the portions 74 without a narrower slot portion 76, in which case the screen 40 may be aligned and retained upon the alignment locking lugs 44, 44* without rotation, and the retention may still allow the operator to release his/her grip upon the screen 40.
[0085] Referring now to
[0086] Referring now to
[0087] The aforementioned biasing action may be releasable by rotation of the retainer 42 in a reverse direction opposite of the direction of arrow 94 in
[0088] Likewise with the guidance of the slot portions 76 of the keyholes slots 46, 46 of the screen 40 allow the screen 42 to be rotated into a position relative to the circular portions 74 of the keyholes 46, 46 such that the screen may be lifted away from the grate 36 and a fresh screen 40 put in its place (the same screen 40 may also be used again after cleaning). In certain embodiments, screen 40 may be rotated at the same time that the retainer 42 is rotated, in which case both the retainer and the screen may be removed at the same time.
[0089] In reference to
[0090] Referring now to
[0091] Referring now to
[0092] In describing certain embodiments, the various slots of the screen 40 and the retainer 42 were configured to allow rotation of those components in the same rotational direction. In certain arrangements, solid portions of the ring sections 50,52 of the grating 36 may cover the otherwise exposed portions of the keyholes 47, 47 of the retainer and the keyholes 46, 46 of the screen 40. It may be desired in some embodiments to configure the keyholes and slots of the screen 40 and those of the retainer 42 such that the screen 40 and the retainer 42 may be rotatable in opposite directions. In the latter configuration, the exposed portions of the keyholes 47,47 of the retainer 42 may be covered by solid portions (free of holes) of the ring sections 66, 68 of the screen 40. In essence, slots of the screen 40 and the retainer 42 may be pointed (directed) opposite of one another so that upon full engagement of the screen assembly 19, unslotted portions of one component cover the slots of the other.
[0093] Referring back to
[0094] Referring now to
[0095] Likewise, in some embodiments, one of the slots of the retainer 42 may be provided with a truncated circular portion 86 (for example, at its 12 o'clock location such as shown in
[0096] Although the example embodiments have been described with regard to the lower lid (door) 18 of the vessel 12, the teachings are equally applicable to the upper lid 14 thereof and to other forms of vessels other than the one specifically disclosed herein.
[0097] It is also envisioned that the screen 40 and the retainer 42 may be constructed and configured in an integrated form.
[0098] With practices of the above teachings, changing of the screen 40 may be facilitated by the engagement of the lugs 44,44 with the wedges 48, 48. In certain embodiments, separate loosening and tightening of a plurality of discrete, threaded connectors may be avoided. Machine downtime during each change may be reduced and operational efficiency of the vessel may be enhanced.
PCT
[0099] Illustrative, non-exclusive examples of some embodiments of apparatus and methods are presented in the following enumerated paragraphs. It is within the scope of the present disclosure that an individual step of a method recited herein, including in the following enumerated paragraphs, may additionally or alternatively be referred to as a step for performing the recited action.
[0100] PCT 1. A screen assembly of a treatment vessel, comprising: a screen provided with an arrangement of keyholes; a grate affixable to a lid of a treatment vessel; a plurality of axially extending lugs in a fixed relation with the grate and mutually arranged consistent with the arrangement of key holes of the screen, whereby the plurality of axially extending lugs cooperate with the keyholes of the screen to register placement of a first side of the screen adjacent the grate; a retainer provided with a pattern of keyholes consistent with the arrangement of key holes of the screen, whereby the plurality of axially extending lugs cooperate with the keyholes of the retainer to register placement of the retainer adjacent a second side of the screen; the retainer provided further with a plurality of wedges disposed about the retainer consistent with the arrangement of key holes of the screen and a plurality of slots extending from each of the keyholes of the retainer into an adjacent one of each of the plurality of wedges, the lugs and the slots mutually arranged such that the retainer is rotatable to engage the plurality of wedges with the plurality lugs; whereby the screen: s clamped between the retainer and the grate when the plurality of lugs are engaged; and whereby the screen and the retainer are removable from the grate upon simultaneous disengagement of the plurality of lugs from the plurality wedges by counter rotation of the retainer.
[0101] PCT 2. The screen assembly of PCT 1, wherein the rotation of the retaine-includes rotationally displacing the plurality of wedges into engagement with the plurality of lugs and guiding the rotation by sliding a stem portion of each of the plurality lugs along a respective one of the slots.
[0102] PCT 3. The screen assembly of PCT 1 or 2, wherein each wedge comprises an inclined portion and a plateau portion, the engagement of the plurality of lugs with the plurality of wedges including a sliding engagement of the inclined portion of the respective wedge with a leading edge portion of a lug head of the respective lug.
[0103] PCT 4. The screen assembly of PCT 3, wherein the engagement further comprises contacting an underside of each lug head with the plateau portion of the respective engaged wedge.
[0104] PCT 5. The screen assembly of PCT 4, wherein upon a full rotation of the retainer at least one of the stem portions engages an end portion of a respective slot of the retainer to register position of the plurality of lug heads with the plateau portions of the plurality of wedges.
[0105] PCT 6. The screen assembly of any of PCT of 1-5, wherein the keyholes of the screen are each provided with a circumferentially directed slot, whereby the screen is rotatable relative to the respective lugs.
[0106] PCT 7. The screen assembly of any of PCT 1-7, wherein the plurality of lugs are fixedly supported from the grate.
[0107] PCT 8. The screen assembly of PCT 6, wherein the rotational direction of the screen is opposite of a direction of the rotation of the retainer, whereby the keyholes of the screen are superposed by hole-free portions of the retainer.
[0108] PCT 9. The screen assembly of PCT 6, further comprising an arrangement to arrest rotation of the screen during rotation of the retainer.
[0109] PCT 10. The screen assembly of PCT 9, wherein the arresting arrangement comprises a removable key.
[0110] PCT 11. The screen assembly of any of PCT 1-10, wherein the retainer further comprises a handle arranged to facilitate manual rotation of the retainer.
[0111] PCT 12. The screen assembly of PCT 1, further comprising an anti-rotational assembly operative with at least one of the lugs to lock the retainer against rotation.
[0112] PCT 13. The screen assembly of any of PCT 1-12, wherein the arrangement of the lugs coincides with mutually concentric first and second rings provided on the grate; the arrangement of keyholes of the screen coincides with mutually concentric first and second rings provided on the screen; and the pattern of keyholes and wedges of the retainer coincides with mutually concentric first and second rings of the retainer.
[0113] PCT 14. The screen assembly of any of PCT 13, wherein the screen comprises a disc of mesh sandwiched between plates, the plates including first and second ring sections and perforated sections discrete from the first and second ring sections of the screen.
[0114] PCT 15. The screen assembly of any of PCT 1-14, wherein the plurality of axially extending lugs include a truncated master lug and at least one of the screen and the retainer includes a truncated master slot having a corresponding relation with the truncated master lug.
[0115] PCT 16. The screen assembly of any of PCT 1-15, wherein the retainer comprises an inner ring and an outer ring and radial supports extending therebetween.
[0116] PCT 17. A method of improving operational efficiency of an impregnator vessel, comprising: modifying the impregnator vessel to include a screen assembly comprising a retainer, a screen and a grate, whereby a replacement of the screen comprises: opening an end portion of the impregnator vessel to expose the screen assembly; removing the retainer from the exposed screen assembly by: rotating the retainer in a first direction relative to a plurality of fixed elements such that the rotation of the retainer releases the fixed elements from a plurality of biasing catches, the rotation including moving the retainer into a position where the plurality of fixed elements are aligned with a first plurality of keyholes; the rotation further including guiding the rotation by slidingly engaging the plurality of elongate elements along a first plurality of slots which extend from the plurality of biasing catches to the first plurality of keyholes; and freeing the retainer from the fixed elements and a remainder of the exposed screen assembly by withdrawing the retainer axially while the fixed elements are aligned with the first plurality of keyholes; and releasing the screen of the exposed screen assembly by aligning a second plurality of keyholes with the fixed elements and withdrawing the screen axially away from the grate while the fixed elements are aligned with the second plurality of keyholes.
[0117] PCT 18. The method of PCT 17, further comprising: replacing the released screen with a fresh screen, the replacement including axially moving the fresh screen into a position adjacent the grate while aligning the fixed elements with a plurality of keyholes of the replacement screen; reattaching the retainer by aligning the first plurality of keyholes of the retainer with the fixed elements; axially moving the retainer into a superposing relation with the replacement screen; and engaging the plurality of fixed elements with the plurality of biasing catches by rotating the retainer.
[0118] PCT 19. The method of PCT 18, wherein the engagement of the biasing catches comprises rotationally displacing a plurality of wedges disposed about the retainer into engagement with a plurality of lugs of fixed relation to the grate, whereby the screen is clamped between the retainer and the grate when the plurality of lugs are engaged.
[0119] PCT 20. The method of PCT 19, wherein replacing the first screen includes rotating the fresh screen in a first direction the rotation opposite of the rotation of the retainer during the reattachment of the retainer, whereby the first plurality of keyholes and the first plurality of slots of the retainer are closed by portions of the screen.
[0120] While the present invention has been described and illustrated by reference to particular embodiments, those of ordinary skill in the art will appreciate that the invention lends itself to variations not necessarily illustrated herein. For this reason, then, reference should be made solely to the appended claims for purposes of determining the true scope of the present invention.