SYSTEM FOR GENERATING AN INERT GAS FOR AN AIRCRAFT USING LIQUID HYDROGEN
20230160631 · 2023-05-25
Inventors
Cpc classification
F25J2205/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2210/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04975
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/0426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25J3/04527
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A system for generating an inert fluid, the system being carried on board an aircraft, the generation system including a plurality of devices configured each, in succession, to execute a separation of components of a primary fluid initially collected in the form of compressed hot air, the system including at least one heat exchanger configured to execute a separation of components, by change of phase of a component of the primary fluid, executing a cooling of the primary fluid using liquid hydrogen, supplied with liquid hydrogen collected from a tank of the aircraft. It is thus possible to generate an inert gas without requiring membrane separation of the nitrogen and the oxygen, and while at the same time making it easier to warm the liquid hydrogen stored and used in the aircraft as a source of energy.
Claims
1. A method for generating an inert fluid, said method being performed in an inert-gas generation system of an aircraft, the inert fluid being obtained by successive separations of components of a primary fluid initially collected as compressed hot air, the method comprising at least a separation of components by change of phase of one component of said primary fluid, using a heat exchanger configured to execute a cooling of said primary fluid using liquid hydrogen, the heat exchanger being fed with liquid hydrogen collected from a tank of the aircraft, wherein the method comprises: a first step of separating components of said primary fluid, by cooling said primary fluid, suitable for extracting water from said primary fluid, in liquid form, and a second step of separating components of said primary fluid, by cooling said primary fluid, suitable for extracting carbon dioxide from said primary fluid, in liquid form.
2. The method for generating an inert fluid according to claim 1, the method comprising a third step of separating components of said primary fluid, by cooling said primary fluid, after said first step and second step and suitable for extracting dioxygen from said primary fluid, in liquid form.
3. The method for generating an inert fluid according to claim 2, the method comprising: a step of liquefying said primary fluid, after said first step, said second step and said third step of separating components, and followed by a step of pumping said primary fluid towards a tank, as liquid nitrogen.
4. The method for generating an inert fluid according to claim 1, further comprising: a step of liquefying said primary fluid, after said first step and said second step, and followed by a step of warming said liquefied primary fluid, suitable for extracting nitrogen in gaseous form.
5. The method for generating an inert fluid according to claim 1, wherein the successive steps of separating components of said primary fluid, by cooling said primary fluid, each use a heat exchanger, the heat exchangers used being fed in parallel, each via a motorized valve, from a liquid-hydrogen tank of the aircraft.
6. The method for generating an inert fluid according to claim 1, wherein the successive steps of separating components of said primary fluid, by cooling said primary fluid, each use a heat exchanger, the heat exchangers being arranged in series so that the liquid hydrogen used at an inlet of a heat exchanger for cooling said primary fluid during a component-separating step comes at least in part from an outlet of another heat exchanger used for cooling said primary fluid in another step of separating components of said primary fluid.
7. The method for generating an inert fluid according to claim 3, wherein the first step of separating components of said primary fluid comprises a cooling of the primary fluid in a heat exchanger using ambient air, wherein the second step of separating components of the primary fluid comprises a cooling of the primary fluid in a heat exchanger by means of said liquid-form dioxygen extracted during a third separation step, and wherein said third step, of extracting dioxygen in liquid form, comprises a cooling of the primary fluid using liquid nitrogen obtained from liquefaction step due to liquid hydrogen taken from said liquid-hydrogen tank.
8. The method for generating an inert fluid according to claim 1, further comprising: a step of liquefying said primary fluid, after said first step and second step, wherein the first step and second step of separating components of the primary fluid each comprise a cooling of the primary fluid in a heat exchanger by means of the liquefied primary fluid, and wherein said step of liquefying the primary fluid comprises a cooling of the primary fluid in a heat exchanger by means of said liquid hydrogen.
9. A system for generating an inert fluid, the system being carried on board an aircraft, the generation system comprising: a plurality of devices configured each, in succession, to execute a separation of components of a primary fluid initially collected as compressed hot air, and at least one heat exchanger configured to execute a separation of components, by change of phase of a component of said primary fluid, executing a cooling of said primary fluid using liquid hydrogen, supplied with liquid hydrogen collected from a tank of the aircraft, wherein said plurality of devices comprises a first purge device configured to separate water contained in the primary fluid, in liquid form, and a second purge device configured to separate carbon dioxide contained in the primary fluid, in liquid form.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The abovementioned features of the invention, together with others, will become more clearly apparent from reading the following description of one exemplary embodiment, the description being given in connection with the attached drawings, among which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033]
[0034] The inert-gas generation system 10 comprises a compressed-air inlet 100 via which compressed air at a pressure greater than or equal to 6 bar is introduced. The compressed air introduced into the inert-gas generation system 10 comes from one or more engines of the aircraft carrying the inert-gas generation system 10. The compressed-air inlet 100 is connected to an inlet filter 101 configured to hold back impurities in the air taken from the engine or engines and prevent these impurities from being able to enter the inert-gas generation system 10. The outlet of the inlet filter 101 is connected to a pipeline 102 which passes in succession through equipment for separating components of the fluid passing through it. In the present description, the term “primary fluid” is given to the fluid passing through the pipeline 102 and which is initially compressed air at the inlet 100 of the pipeline 102, and the term “primary pipeline” is given to the pipeline 102 or the portions of pipeline 102 associated with the various pieces of equipment through which it passes. The primary fluid therefore changes as it gradually passes along the pipeline 102 because components of this fluid are successively extracted therefrom during successive steps of fractional distillation, as the fluid gradually passes through the equipment. The pipeline 102 comprises, in succession, between the inlet filter 101 and an inert-gas outlet 139, a pipeline portion in a first heat exchanger 110, a pipeline portion in a first purge device 117, a pipeline portion in a second heat exchanger 120, a pipeline portion in a second purge device 127, a pipeline portion in a third heat exchanger 130 and a pipeline portion in a third purge device 137. These devices are configured to execute fractional distillation of the compressed air introduced via the inlet 100 of the inert-gas generation system 10. The pipeline 102 is therefore arranged in such a way that: [0035] the outlet of the inlet filter 101 is connected to the inlet of the portion of pipeline 102 associated with the heat exchanger 110, [0036] the outlet of the portion of pipeline 102 associated with the heat exchanger 110 is connected to the inlet of the purge device 117, or more specifically to the inlet of the portion of pipeline 102 associated with the purge device 117, [0037] the outlet of the portion of pipeline 102 associated with the purge device 117 is connected to the inlet of portion of pipeline 102 associated with the heat exchanger 120, [0038] the outlet of the heat exchanger 120 is connected to the inlet of the purge device 127, or more precisely to the inlet of the portion of pipeline 102 associated with the purge device 127, [0039] the outlet of the portion of pipeline 102 associated with the purge device 127 is connected to the inlet of the portion of pipeline 102 associated with the heat exchanger 130, [0040] the outlet of the portion of pipeline 102 associated with the heat exchanger 130 is connected to the inlet of the purge device 137, or more specifically to the inlet of the portion of pipeline 102 associated with the purge device 137, [0041] the outlet of the purge device 137 is connected to the outlet 139 of the inert-gas generation system 10.
[0042] Each of the heat exchangers 110, 120 and 130 comprises a portion of the pipeline 102, referred to as the primary pipeline, through which the primary fluid passes, and a portion of another pipeline, referred to as the secondary pipeline, used for executing an exchange of heat with the portion of pipeline 102 that passes through it. Thus, the heat exchanger 110 comprises a secondary pipeline, in the form of one or more chambers through which the portion of pipeline 102 it comprises passes through, so as to execute an exchange of heat. The same is true of the heat exchanger 120 which comprises a secondary pipeline, in the form of one or more chambers through which the portion of pipeline 102 that it comprises passes through with a view to executing an exchange of heat. The heat exchanger 130 again likewise comprises a secondary pipeline, in the form of one or more chambers through which the portion of pipeline 102 that it comprises passes through, with a view to executing an exchange of heat.
[0043] The secondary-pipeline inlet of each of the heat exchangers 110, 120 and 130 is connected to the outlet of a motorized valve, and the inlet of each of these motorized valves is connected to the pipeline 1001 used for distributing liquid hydrogen from a liquid-hydrogen tank 1000. The liquid hydrogen is kept at a storage temperature of around 20K in the liquid-hydrogen storage tank 1000. Thus, there is a motorized valve 115 between the pipeline 1001 and the secondary-pipeline inlet of the heat exchanger 110, to control the distribution of liquid hydrogen taken from the tank 1000 to the secondary pipeline of the exchanger 110 and to cool the portion of primary pipeline 102 in the heat exchanger 110. Similarly, there is a motorized valve 125 between the pipeline 1001 and the secondary-pipeline inlet of the heat exchanger 120, so as to control the distribution of liquid hydrogen taken from the tank 1000 into the secondary pipeline of the exchanger 120 and to cool the portion of primary pipeline 102, in the heat exchanger 120. Similarly again, there is a motorized valve 135 between the pipeline 1001 and the secondary-pipeline inlet of the heat exchanger 130, so as to control the distribution of liquid hydrogen taken from the tank 1000 into the secondary pipeline of the exchanger 130 and cool the portion of primary pipeline 102, in the heat exchanger 130. Each outlet of a portion of the primary pipeline 102 associated with a heat exchanger from among the heat exchangers 110, 120 and 130 is equipped with a device for measuring the temperature of the primary fluid at the outlet of the exchanger, so as to measure the temperature of the primary fluid at the outlet of the portion of primary pipeline 102 associated with that exchanger and so as to control the motorized valve situated at the inlet of the secondary pipeline of that same exchanger in order to achieve feedback control of the cooling executed in the heat exchanger using the liquid hydrogen stored in the liquid-hydrogen tank 1000. Thus, the outlet of the primary pipe 102 associated with the heat exchanger 110 comprises a device 116 for measuring the temperature of the primary fluid in the pipeline 102, the outlet of the primary pipe 102 associated with the heat exchanger 120 comprises a device 126 for measuring the temperature of the primary fluid in the pipeline 102, and the outlet of the primary pipe 102 associated with the heat exchanger 130 comprises a device 136 for measuring the temperature of the primary fluid in the pipeline 102. The opening of the motorized valve 115 is therefore controlled as a function of the primary-fluid temperature measured by the temperature-measurement device 116. The same is true of the openings of the motorized valves 125 and 135 which are respectively controlled as a function of the temperatures measured by the temperature-measuring devices 126 and 136. According to one embodiment, a control unit (not depicted in
[0044]
[0045] During a step S0, compressed air, taken from one or more engines of the aircraft carrying the inert-gas generation system 10 and at a pressure in excess of 6 bar, is received at the inlet 100 of the system 10. The compressed air is then filtered by the filter 101. A first cooling of this air, also referred to here as primary fluid, is executed during a step S1 in the heat exchanger 110 of which the inlet pipeline, a portion of the primary pipeline 102, is connected to the outlet of the filter 101. This cooling of the primary fluid is executed using liquid hydrogen which passes through the secondary pipeline of the heat exchanger 110. The flow rate of liquid hydrogen in this secondary pipeline is controlled by the motorized valve 115 so that, still during step S1, an extraction of water can be performed by the purge device 117. The water is condensed by keeping the temperature at the outlet of the primary pipeline 102 associated with the heat exchanger 110 at a temperature below 430K. The condensed water is extracted from the primary pipeline 102 via the outlet 118 of the purge device 117, after which the primary fluid, rid of water, is conveyed into the portion of primary pipeline 102 associated with the heat exchanger 120. A second cooling of the primary fluid is then executed during a step S2 using, once again, liquid hydrogen as coolant. In this heat exchanger, the primary fluid, which is to say, the compressed and filtered air introduced into the system 10, now rid of water, is cooled so that its temperature at the outlet of the portion of primary pipeline 102 associated with the heat exchanger 120 is comprised between 195K and 220K, making it possible to obtain the carbon dioxide contained in the primary fluid in liquid form. This carbon dioxide in liquid form is then extracted from the primary fluid via the outlet 128 of the purge device 127, still during step S2. The primary fluid at this stage is the rest of the compressed air introduced at the inlet of the system, following the extraction of the water and the carbon dioxide. It is conveyed in this form to the heat exchanger 130 where it is subjected, during a step S3, to a third cooling using liquid hydrogen, so that its temperature at the outlet of the portion of primary pipe 102 associated with the heat exchanger 130 is comprised between 77K and 96K. At this temperature, the oxygen (or more accurately the dioxygen) is present in the primary fluid in liquid form and is extracted, still during step S3, via the outlet 138 of the purge device 137. The primary fluid available in the primary pipeline 102 at the outlet 139 of the purge device 137 is then supplied, during a step S4, to the outlet of the inert-gas generation system 10, in the form of nitrogen in the gaseous state. Advantageously this can be used for its non-flammability properties in one or more hydrogen systems of an aircraft carrying the inert-gas generation system 10 or else can be put to use somewhere else in the aircraft where its inert-gas properties can be put to beneficial use.
[0046]
[0047]
[0048]
[0049] In this variant, the liquid hydrogen stored in the liquid-hydrogen tank 1000 passes through a secondary distribution pipeline 1002. The secondary hydrogen-distribution pipeline 1002 passes in succession through the motorized valve 145 (used for regulating the temperature of the primary fluid at the outlet of the primary pipeline 102 of the heat exchanger 140) and the portion of secondary pipeline 1002 associated with the heat exchanger 140, and then the motorized valve 135 (for regulating the temperature of the primary fluid at the outlet of the primary pipeline 102 associated with the heat exchanger 130), the portion of secondary pipeline 1002 associated with the heat exchanger 130, and then the motorized valve 125 (used for regulating the temperature of the primary fluid at the outlet of the primary pipeline 102 associated with the heat exchanger 120) and the portion of secondary pipeline 102 associated with the heat exchanger 120, and then finally the motorized valve 115 (for regulating the temperature of the primary fluid at the outlet of the primary pipeline 102 associated with the heat exchanger 110) and the portion of secondary pipeline 1002 associated with the heat exchanger 110. Each of these motorized valves 135, 125 and 115 is associated with a so-called “bypass” pipeline allowing the portion or portions of secondary pipeline 1002 downstream (and therefore the valve or valves arranged downstream on the secondary pipeline 1002) to be fed with fluid when the valve that it bypasses is configured to allow hydrogen to pass only at a limited flow rate with a view to regulating the temperature at the outlet of the primary pipeline of an exchanger. Thus, a “bypass” portion 1002a of the secondary pipeline is designed to bypass the heat exchanger 140 when the motorized valve 145 is configured to limit the flow rate of hydrogen distributed in the secondary pipeline 1002, a “bypass” portion 1002b of secondary pipeline is designed to bypass the heat exchanger 130 when the motorized valve 135 is configured to limit the flow rate of hydrogen distributed in the secondary pipeline 1002, a “bypass” portion 1002c of secondary pipeline is designed to bypass the heat exchanger 120 when the motorized valve 125 is configured to limit the flow rate of hydrogen distributed to the secondary pipeline 1002, and a “bypass” portion 1002d of secondary pipeline is designed to bypass the heat exchanger 110 when the motorized valve 115 is configured to limit the flow rate of hydrogen distributed in the secondary pipeline 1002.
[0050] Such an arrangement of the exchangers 140, 130, 120 and 110, arranged in series on the hydrogen distribution pipeline 1002, so as to sequentially execute successive cooling operations in these exchangers, advantageously allows the hydrogen initially stored at a temperature of 20K to be warmed up progressively as it successively passes through the various portions of the secondary pipeline 1002 so that it can be used later on board the aircraft, for example in a fuel cell. Advantageously, the exchanger positioned furthest upstream on the distribution pipeline 1002 is the one at which the lowest temperature is required to execute cooling of the primary fluid, and so on.
[0051]
[0052]
[0053] Furthermore, the portion of secondary pipeline associated with the heat exchanger 130 is connected to the outlet 168 of a pump 167 configured to pump the primary fluid in the form of liquid nitrogen (identified as “LN2” in
[0054] A motorized and controlled two-outlet valve 162 allows the nitrogen still in the gaseous state before being completely cooled to be directed from an outlet 131 of the portion of secondary pipeline associated with the heat exchanger 130 towards an outlet 164 when the system is started up, and then allows nitrogen in the liquid state to be directed towards the liquid-nitrogen tank 169 when the system is operating under nominal conditions. The directional valve 162 is controlled by a controller which has not been depicted in the figure, which is suitable for determining the state of the primary fluid at various points of the system 10, by temperatures taken by temperature-measuring devices. Thus, the successive operations of separating components of the primary fluid can be carried out by obtaining suitable temperatures in the various portions of the primary pipeline 102 and fluids, the proximity of which could be detrimental to safety if an element of the system should leak or break, are advantageously kept away from one another. Advantageously, the liquid oxygen extracted at the outlet 138 of the purge device 137 could be used to operate one or more fuel cells used in the aircraft.
[0055]
[0056]
[0057] According to this variant embodiment, the inlet of the portion of secondary pipeline associated with the heat exchanger 120, used for cooling the primary fluid with a view to extracting the carbon dioxide, is connected to the outlet of the primary pipeline associated with the heat exchanger 130, which is used here for obtaining liquid air by cooling the primary fluid, after the successive extraction of the water and of the carbon dioxide, which extraction operations are executed respectively in the purge devices 117 and 127. The cooling executed in the exchanger 130 is executed using liquid hydrogen, taken from the liquid-hydrogen tank 1000 via a pipeline 1004 and then via the motorized valve 135 which passes into the portion of secondary pipeline associated with the heat exchanger 130. The motorized valve 135 that regulates the flow rate of the liquid hydrogen in the portion of secondary pipe associated with the heat exchanger 130 is controlled on the basis of a temperature measured by the primary-fluid temperature-measuring device 136 arranged at the outlet of the portion of primary pipeline 102 associated with the heat exchanger 130. The flow of liquid air is transmitted between the outlet of the primary pipeline associated with the heat exchanger 130 and the inlet of the secondary pipeline associated with the heat exchanger 120 through a pipeline 139″.
[0058]
[0059] The step S0 of receiving compressed air in the system 10 and of filtering this air is still identical to the step S0 executed in the other variants. Then, in this variant, the first cooling of the primary fluid is executed in a step S100 using gaseous nitrogen obtained by the extraction of liquid oxygen during a step S400 from liquid air used as a coolant in the second cooling of the primary fluid, which is executed in a step S200. This liquid air is itself obtained after a third cooling of the primary fluid, in the heat exchanger 130 and during a step S300, using liquid nitrogen. After the water and the carbon dioxide have been extracted, liquid air has been obtained and liquid oxygen has been extracted from the primary fluid, the nitrogen in the gaseous state is then available at the outlet 111 of the heat exchanger 110.
[0060]
[0061] While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.