AERATED HYDROCYCLONE APPARATUS AND METHOD FOR CYCLONIC FROTH SEPARATION
20230158515 ยท 2023-05-25
Inventors
- Hassan Elhady Hassan Mohamed Fayed (Blacksburg, VA, US)
- Heba Ahmed ELsaid Abdelrahman Elsewidy (Blacksburg, VA, US)
Cpc classification
B04C2009/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
B04C5/103
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatus and methods configured for cyclonic froth separation are disclosed. Exemplary implementations may: provide slurry into a first volute; provide fluid communication between the first volute and an interior of a porous barrier; receive pressurized gaseous fluid through a body wall to an exterior of the porous barrier; provide fluid communication between the exterior of the porous barrier and the interior of the porous barrier; facilitate flows of pressurized gas through the porous barrier; receive outputted froth and output froth to the exterior of the apparatus; provide fluid communication between the interior of the porous barrier and the second volute; retain froth within the interior of the porous barrier; receive slurry exhausted from the interior of the porous barrier; provide fluid communication of exhausted slurry to the exterior of the apparatus.
Claims
1. An aerated hydrocyclone apparatus configured to separate particles from a slurry, the apparatus comprising: a central body formed by a body wall, the body wall runs longitudinally from a first body opening at one end to a second body opening at another end opposite the first body opening; a pressurized fluid port configured to receive pressurized gaseous fluid through the body wall at a position longitudinally between the first body opening and the second body opening, the pressurized gaseous fluid being provided to generate a hydrocyclone within the apparatus; a porous barrier, the porous barrier runs longitudinally from a first primary barrier opening at one end of the porous barrier to a second primary barrier opening at another end opposite the first barrier opening, the porous barrier is housed inside the central body so that a longitudinal axis of the central body is generally parallel with a longitudinal axis of the porous barrier, the porous barrier forms secondary barrier openings that provide fluid communication between an exterior of the porous barrier and an interior of the porous barrier between the first primary opening and the second primary opening, wherein the secondary barrier openings are configured to facilitate flows of pressurized gas through the porous barrier; a first volute connected to the first body opening, the first volute includes a body interface that is attached to the first body opening to form a first cyclonic opening, the first cyclonic opening provides fluid communication of slurry between the first volute and the interior of the porous barrier, the first volute including a slurry input port for receiving slurry into the first volute and through the first cyclonic opening into the interior of the porous barrier to be separated by the hydrocyclone formed therein; a second volute connected to the second body opening, the second volute includes a body interface that is attached to the second body opening-to form a second cyclonic opening, the second cyclonic opening provides fluid communication of slurry between the interior of the porous barrier and the second volute, wherein an interior wall of the second volute forms an exhaust opening configured to receive matter exhausted from the hydrocyclone within the interior of the porous body, the second volute including an exhaust port, the exhaust port is configured to provide fluid communication of matter exhausted from the hydrocyclone between the exhaust opening and the exterior of the apparatus.
2. The system of claim 1, wherein the first volute includes a froth overflow port that is positioned along the longitudinal axis of the porous barrier, the froth overflow port is configured to receive froth outputted from the interior of the porous barrier by the hydrocyclone through the first cyclonic opening and to output the froth from the apparatus.
3. The system of claim 2, wherein the body interface of the first volute includes an attachment opening opposite from the froth overflow port on the longitudinal axis of the central body, the attachment opening has a generally circular shape and is surrounded by an annular plate.
4. The system of claim 3, wherein the annular plate of the first volute includes holes, wherein the holes are configured to house a mechanism to attach the first volute to the first body opening of the central body.
5. The system of claim 1, wherein the second volute includes an air column base that forms a base surface at the second cyclonic opening to retain froth within the hydrocyclone formed on the interior of the porous barrier.
6. The system of claim 1, wherein the misalignment of the longitudinal axis of the porous barrier and the longitudinal axis of the central body is within a range of 0 to 10 degrees, such that the longitudinal axis of the porous barrier and the longitudinal axis of the central body are generally parallel.
7. The system of claim 1, wherein the flows of pressurized gas through the secondary barrier openings flow in directions that have a common directional tangential component to the longitudinal axis of the porous barrier to enhance cyclonic motion of the gaseous material housed within the porous barrier, and wherein the secondary barrier openings of the porous barrier are formed by gaps between blades of a layer of cascading blades positioned on the interior wall of the porous barrier.
8. The system of claim 7, wherein the blades of the layer of cascading blades are positioned at an angle that is tangential to the movement of slurry on the interior of the porous barrier and the angle of the blades determines the common directional tangential component of the inflowing pressurized gas into the interior of the porous barrier.
9. The system of claim 1, wherein the body interface of the second volute includes an attachment opening opposite from the exhaust opening on the longitudinal axis of the central body, the attachment opening has a generally circular shape and is surrounded by an annular plate.
10. The system of claim 9, wherein the annular plate of the second volute includes holes, wherein the holes are configured to house a mechanism to attach the second volute to second body opening of the central body.
11. A method for separating particles from a slurry, the method comprising: providing slurry, via a slurry input port, into a first volute; providing fluid communication of slurry, via a first cyclonic opening, between the first volute and an interior of a porous barrier to be separated by a hydrocyclone formed therein, the first cyclonic opening being formed by a body interface of the first volute being connected to a first end of a central body; receiving pressurized gaseous fluid, via a pressurized fluid port, through a body wall to an exterior of the porous barrier, the body wall forming the central body, the body wall running longitudinally from a first body opening at one end to a second body opening at another end opposite the first body opening, wherein the pressurized gaseous fluid is provided to generate the hydrocyclone; providing fluid communication, via secondary barrier openings of the porous barrier, between the exterior of the porous barrier and the interior of the porous barrier, the porous barrier having a first primary barrier opening at one end of the porous barrier and a second primary barrier opening at the end opposite the first primary barrier opening, the porous barrier being housed inside the central body so that a longitudinal axis of the central body is generally parallel with a longitudinal axis of the porous barrier; facilitating, via the secondary barrier openings of the porous barrier, flows of pressurized gas through the porous barrier; providing fluid communication, via a second cyclonic opening, between the interior of the porous barrier and a second volute, the second cyclonic opening being formed by a body interface of the second volute connected to a second end of the central body; receiving, via an exhaust opening of the second volute, exhausted slurry from the interior of the porous body, the exhaust opening formed by the base surface and an interior wall of the second volute, the exhaust opening is generally annular in shape; and providing, via an exhaust port of the second volute, fluid communication of exhausted slurry from the exhaust opening to the exterior of the apparatus.
12. The method of claim 11, wherein method further comprises: receiving, via a froth overflow port, outputted froth from the hydrocyclone formed in the interior of the porous body and outputting the froth to the exterior of the hydrocyclone, the froth overflow port is positioned along the longitudinal axis of the porous barrier on the first volute.
13. The method of claim 12, wherein the body interface of the first volute includes an attachment opening opposite from the froth overflow port on the longitudinal axis of the central body, the attachment opening has a generally circular shape and is surrounded by an annular plate.
14. The method of claim 13, wherein the annular plate of the first volute includes holes, where in the holes are configured to house a mechanism to attach the first volute to the first body opening of the central body.
15. The method of claim 11, wherein the method further comprises: retaining, via an air column base of the second volute, froth within the interior of the porous barrier, the air column base forming a base surface at the second cyclonic opening.
16. The method of claim 11, wherein the misalignment of the longitudinal axis of the porous barrier and the longitudinal axis of the central body is within a range of 0 to 10 degrees, such that the longitudinal axis of the porous barrier and the longitudinal axis of the central body are generally parallel.
17. The method of claim 11, wherein the flows of pressurized gas through the secondary barrier openings flow in directions that have a common directional tangential component to the longitudinal axis of the porous barrier to enhance cyclonic motion of the gaseous material housed within the porous barrier, and wherein the secondary barrier openings of the porous barrier are formed by gaps between blades of a layer of cascading blades positioned on the interior wall of the porous barrier.
18. The method of claim 17, wherein the blades of the layer of cascading blades are positioned at an angle tangential to the movement of slurry on the interior of the porous barrier and the angle of the blades determines the common directional tangential component of the inflowing pressurized gas into the interior of the porous barrier.
19. The method of claim 11, wherein the body interface of the second volute includes an attachment opening opposite from the exhaust opening on the longitudinal axis of the central body, the attachment opening has a generally circular shape and is surrounded by an annular plate.
20. The method of claim 19, wherein the annular plate of the second volute includes holes, wherein the holes are configured to house a mechanism to attach the second volute to the second body opening of the central body.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
DETAILED DESCRIPTION
[0014]
[0015] In some implementations, body wall 104 may have a generally cylindrical shape. Body wall may run longitudinally from first body opening 106a to second body opening 106b. In some implementations, first body opening 106a may have one or more of a circular shape, an oval shape, and/or other shapes. In some implementations second body opening 106b may have one or more of a circular shape, an oval shape, and/or other shapes. The length of central body 102 may run from first body opening 106a to second body opening 106b and/or may be determined by the length of body wall 104. The diameter of central body 102 may be determined by the shape and/or size of first body opening 106a and/or second body opening 106b.
[0016] Referring to
[0017] In some implementations, pressurized fluid port 110 may be formed by one or more of a tube structure, a pipe structure, a channel structure and/or other structures. By way of non-limiting example, a tube structure forming pressurized fluid port 110 may run longitudinally from a first port opening 146a on one end of the tube structure to a second port opening 146b on an end opposite first port opening 146a. By way of non-limiting example,
[0018] In some implementations, the diameter of pressurized fluid port 110 may be smaller or larger, wherein the size of the diameter may determine the amount of pressurized gaseous fluid flowing into the interior side 144 of body wall 104. In some implementations, the diameter of pressurized fluid port 110 may be smaller or larger, wherein the size of the diameter may determine the pressure of flowing pressurized gaseous fluid. In some implementations, pressurized fluid port 110 may include one or more of a pressure gauge to indicate the pressure of the gaseous fluid within pressurized fluid port 110, and/or other components.
[0019] Referring to
[0020] Referring to
[0021] Referring to
[0022] In some implementations, pressurized gaseous fluid may be injected into the hydrocyclone through one or more of secondary openings 206a-d. Pressurized gaseous fluid may enter the interior side 142 of porous barrier 108 at a direction with a common directional tangential component. The common directional tangential component may be defined by an angle of injection 208a-b. The angle of injection 208a-b may be determined by the direction of the cyclonic motion of slurry of the hydrocyclone and/or the position of the individual blades 202a-d that form blade openings 104a-c. In some implementations, the angle of injection 208a-b may be the same for all points at which pressurized gaseous fluid enters the interior side 142 of porous barrier 108. The angle of injection 208a-b may be generally tangential to the cyclonic motion of slurry on the interior side 142 of porous barrier 108.
[0023] In some implementations, the pressurized gaseous fluid may flow from the secondary barrier openings and penetrate the outer layer of spiraling slurry of the hydrocyclone house on the interior side 142 of porous barrier 108. In some implementations, the injection of pressurized gaseous fluid may induce additional spiraling of the outer layer of slurry of the hydrocyclone on the interior side 142 of porous barrier 108.
[0024] In some implementations, the cascading direction of the set of blades 202 may prevent slurry from contacting the porous material forming porous barrier 108. By way of non-limiting example,
[0025] Referring to
[0026] Referring to
[0027] Referring to
[0028] In some implementations body interface 402 may have one or more of a circular shape, an oval shape, and/or other shapes. In some implementations, body interface 402 may have a generally similar shape to first body opening 106a. In some implementations body interface 402 may have a generally similar diameter to first body opening 106a. In some implementations, body interface 402 may include one or more of body interface bolt openings 404a-b. Body interface bolt openings 404a-b may be configured to house one or more components to attach body interface 402 to first body opening 106a. By way of non-limiting example, body interface bolt openings 404a-b may be configured to house one or more of a nut and bolt and/or other mechanisms for attachment.
[0029] Referring to
[0030] In some implementations, froth formed by the hydrocyclone may collect in the central air column of the hydrocyclone on the interior side 142 of porous barrier 108. In some implementations, froth in the central air column may flow in a direction toward froth overflow port 122. In some implementations, froth may flow from the interior side 142 of porous barrier 108 through first cyclonic opening 130a into first volute 112. The froth may flow from first volute 112 to the exterior of apparatus 100 via froth overflow port 122. In some implementations, the length of froth overflow port 122 may be smaller or larger and may determine the amount and/or speed of froth outputted by apparatus 100. In some implementations, the diameter of the tube structure forming froth overflow port 122 may be smaller or larger and may determine the amount and/or speed of froth outputted by apparatus 100.
[0031] Referring to
[0032] In some implementations body interface 502 may have one or more of a circular shape, an oval shape, and/or other shapes. In some implementations, body interface 502 may have a generally similar shape to second body opening 106b. In some implementations body interface 502 may have a generally similar diameter to first body opening 106b. In some implementations, body interface 502 may include one or more of body interface openings 504a-b. Body interface openings 504a-b may be configured to house one or more components to attach body interface 502 to first body opening 106b. By way of non-limiting example, body interface openings 504a-b may be configured to house one or more of a nut and bolt and/or other mechanisms for attachment.
[0033] Referring to
[0034] In some implementations, the base surface 148b of air base column 124 may contact the central air column formed on the interior side 142 of porous barrier 108 in the second cyclonic opening 130b. In some implementations, air base column 124 may prevent air from the central air column to be outputted through exhaust port 128. In some implementations, air column base 124 may decrease the loss of kinetic energy and/or increase the cyclonic force of the hydrocyclone on the interior side 142 of porous barrier 108.
[0035] Referring to
[0036] Referring to
[0037]
[0038] An operation 612 may include providing slurry, via a slurry input port, into a first volute. Operation 612 may be performed by one or more components that is the same or similar to slurry input port 120, in accordance with one or more implementations.
[0039] An operation 614 may include providing fluid communication between the first volute and the interior of a porous barrier to be separated by the hydrocyclone formed therein. Operation 614 may be performed by one or more components that is the same or similar to first cyclonic opening 130a, in accordance with one or more implementations.
[0040] An operation 616 may include receiving pressurized gaseous fluid through a body wall to an exterior of the porous barrier. The pressurized gaseous fluid being provided may generate the hydrocyclone on the interior of the porous barrier. Operation 616 may be performed by one or more components that is the same or similar to pressurized fluid port 110, in accordance with one or more implementations.
[0041] An operation 618 may include providing fluid communication between the exterior of a porous barrier and the interior of the porous barrier. Operation 618 may be performed by one or more components that is the same or similar to secondary barrier openings 206a-d, in accordance with one or more implementations.
[0042] An operation 620 may include facilitating flows of pressurized gas through the porous barrier in directions that have a common directional tangential component to the longitudinal axis of the porous barrier to enhance cyclonic motion of the hydrocyclone formed within the interior of the porous barrier. Operation 620 may be performed by one or more components that is the same or similar to secondary barrier openings 206a-d, in accordance with one or more implementations.
[0043] An operation 622 may include receiving outputted froth from the hydrocyclone formed in the interior of the porous barrier and outputting the froth to the exterior of the apparatus. Operation 622 may be performed by one or more components that is the same or similar to froth overflow port 122, in accordance with one or more implementations.
[0044] An operation 624 may include providing fluid communication between the interior of the porous barrier and the second volute. Operation 624 may be performed by one or more components that is the same or similar to second cyclonic opening 130b, in accordance with one or more implementations.
[0045] An operation 626 may include retaining froth within the interior of the porous barrier. Operation 626 may be performed by one or more components that is the same or similar to air base column 124, in accordance with one or more implementations.
[0046] An operation 628 may include retaining receiving exhausted slurry interior of the porous barrier. Operation 628 may be performed by one or more components that is the same or similar to exhaust opening 126, in accordance with one or more implementations.
[0047] An operation 630 may include providing fluid communication of exhausted slurry from the exhaust opening to the exterior of the apparatus. Operation 630 may be performed by one or more components that is the same or similar to exhaust port 128, in accordance with one or more implementations.
[0048] Although the apparatus(es) and/or method(s) of this disclosure have been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the disclosure is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present disclosure contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.