RECTIFYING MEMBER AND NOZZLE PROVIDED WITH THE SAME
20230158519 · 2023-05-25
Assignee
Inventors
Cpc classification
B05B1/048
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3402
PERFORMING OPERATIONS; TRANSPORTING
B05B1/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B1/34
PERFORMING OPERATIONS; TRANSPORTING
B05B1/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rectifying member capable of improving a collision force of a jet fluid, and a nozzle. A rectifying member includes rectifying elements each having a tubular casing and a division wall structure formed in the casing; the division wall structure includes partition walls, and has a circumferential division wall group being adjacent in a circumferential direction of an inner wall of the casing and having an extending partition wall, and an inside division wall group in an inside region of the fluid flow path.
Claims
1. A rectifying member which is disposed in a fluid flow path extending in an axial direction of a nozzle body and divides the fluid flow path into a plurality of flow path units, wherein the rectifying member comprises a plurality of rectifying elements capable of being disposed or installed adjacently in an axial direction of the fluid flow path, the rectifying elements each comprise a tubular casing capable of being installed in the nozzle body and a division wall structure being formed in the casing and having an axially extending division wall, the division wall structure comprises a circumferential division wall group being adjacent in a circumferential direction of an inner wall of the casing, to configure a circumferential flow path unit group at a circumferential region of the fluid flow path and an inside division wall group being adjacent to the circumferential division wall group, to configure an inside flow path unit group at an inside region of the fluid flow path, the circumferential division wall group and the inside division wall group have the following configuration (1) and/or (2): (1) as viewed from the axial direction, in the axially adjacent rectifying elements, an intersection of division wall units of an inside division wall group of one rectifying element is positioned within a flow path unit defined with a division wall unit of an inside division wall group of another rectifying element, (2) the inside division wall group contains regularly arranged or disposed division wall units, and the circumferential division wall group has no narrow flow path in association with the inner wall of the casing.
2. The rectifying member according to claim 1, wherein the circumferential division wall group and the inside division wall group comprise (a) a division wall group comprising a plurality of polygonal-shaped division wall units being adjacent to each other; (b) a division wall group comprising a plurality of polygonal-shaped division walls being adjacent to each other to form a polygonal-shaped inside flow path unit group and a plurality of extending partition walls traversing the plurality of polygonal-shaped division walls in a radial direction or extending from circumferential walls of the polygonal-shaped division walls in the radial direction to reach the inner wall of the casing; or (c) a division wall group comprising one or more concentric polygonal-shaped or concentric ring-shaped annular walls, provided that, for a division wall structure comprising one annular wall, the inner wall of the casing is regarded as an annular wall, a plurality of intermediate radial walls which radially extend from circumferentially different positions, to connect the annular walls radially adjacent to each other, and a plurality of extending partition walls radially extending from an outermost annular wall, at positions circumferentially different from the intermediate radial walls, to reach the inner wall of the casing.
3. The rectifying member according to claim 1, wherein the plurality of rectifying elements each have a lattice division wall structure comprising a plurality of horizontal partition walls extending in an X-axis direction as a horizontal direction to divide the fluid flow path with a predetermined pitch in a Y-axis direction as a vertical direction and a plurality of vertical partition walls extending in the Y-axis direction as the vertical direction to divide the fluid flow path with a predetermined pitch in the X-axis direction as the horizontal direction, (a-1) the horizontal partition walls and the vertical partition walls have a different number of partition walls from each other and are disposed with the same or a different pitch from each other, or (a-2) densities of the horizontal partition walls and the vertical partition walls are higher in a central region of the fluid flow path, and the horizontal partition walls and the vertical partition walls have the same or a different number of partition walls, and the division wall structure is symmetrical with respect to the X-axis or the Y-axis as a central axis.
4. The rectifying member according to claim 1, wherein the division wall structures of the rectifying elements each have a lattice division wall structure comprising a plurality of horizontal partition walls extending in an X-axis direction as a horizontal direction to divide the fluid flow path with a predetermined pitch in a Y-axis direction as a vertical direction and a plurality of vertical partition walls extending in the Y-axis direction as the vertical direction to divide the fluid flow path with a predetermined pitch in the X-axis direction as the horizontal direction, the horizontal partition walls and the vertical partition walls are formed in a relation that the number of either one of these partition walls is n and the number of the other partition walls is n+1, where n denotes an integer of 2 to 8; of the horizontal partition walls and the vertical partition walls, the partition walls with an even number of partition walls are arranged to avoid a central portion of a cylindrical fluid flow path; and a central partition wall of the partition walls with an odd number of partition walls is arranged to traverse a central portion of the casing.
5. The rectifying member according to claim 1, wherein the circumferential division wall group comprises a peripheral division wall group which comprises a plurality of circumferentially adjacent division wall units contacting with the inner wall of the casing; the inside division wall group contains a plurality of division wall units being adjacent to each other and being regularly arranged or disposed with a predetermined pitch; the peripheral division wall group comprises a plurality of extending partition walls extending from the plurality of division wall units of the inside division wall group to reach the inner wall of the casing to form division wall units in association with the inner wall of the casing; (5-1) among the plurality of horizontal partition walls and vertical partition walls in the peripheral division wall group, at least one end of at least one partition wall close to or facing the inner wall of the casing is connected or joined to the other partition wall without reaching the inner wall of the casing, and/or (5-2) among the plurality of extending partition walls, an extending partition wall having a short length to the inner wall of the casing is absent.
6. The rectifying member according to claim 1, wherein the rectifying elements each have a lattice division wall structure which comprises a plurality of vertical partition walls and a plurality of horizontal partition walls to divide the fluid flow path with a predetermined pitch in a horizontal direction and a vertical direction, respectively; the horizontal partition walls and the vertical partition walls are formed in a relation that the number of either one of these partition walls is n and the number of the other partition walls is n+1, where n denotes an integer of 3 to 6; the partition walls with an even number of partition walls are arranged to avoid a central portion of a cylindrical fluid flow path; and a central partition wall of the partition walls with an odd number of partition walls is arranged to traverse a central portion of the casing; among the partition walls with an even number of partition walls and/or the partition walls with an odd number of partition walls, a partition wall at least positioned in a central region reaches the inner wall of the casing, and a partition wall positioned in a side or peripheral region has both ends each connected or joined to an intersecting partition wall without reaching the inner wall of the casing.
7. The rectifying member according to claim 1, wherein the circumferential division wall group comprises a plurality of circumferentially adjacent peripheral division walls contacting with the inner wall of the casing; the inside division wall group comprises a plurality of division wall units being adjacent to each other with a predetermined pitch, and the division wall units are regularly arranged or disposed symmetrically with an X-axis of a horizontal direction or a Y-axis of a vertical direction as a central axis; the plurality of rectifying elements is capable of being disposed in the fluid flow path in the following configuration (7-1) or (7-2): (7-1) the rectifying elements are capable of being disposed in the fluid flow path with circumferential displacement from each other, (7-2) when the X-axis or the Y-axis is defined as a reference axis, the rectifying elements are capable of being disposed in the fluid flow path with circumferential displacement of the reference axis of one rectifying element at an angle of 15 to 180° with respect to the reference axis of another rectifying element.
8. The rectifying member according to claim 1, wherein the inside division wall group of each of the rectifying elements has a lattice division wall structure formed with division walls extending in vertical and horizontal directions with a predetermined pitch, as viewed from the axial direction of the nozzle body, in the adjacent rectifying elements, the rectifying elements are capable of being disposed in a configuration in which an intersection of division walls of one rectifying element is positioned within a central region of a flow path unit defined with a division wall of another rectifying element.
9. The rectifying member according to claim 1, which has at least one characteristic selected from the following (9-1), (9-2), and (9-3): (9-1) a minimum flow path diameter of flow path diameters defined with the division walls of the circumferential division wall group is 50% or more with respect to a minimum flow path diameter of flow path diameters defined with the division walls of the inside division wall group, (9-2) the rectifying elements have an opening area ratio R of 60 to 93%, (9-3) the equation L/P=3 to 15 is satisfied, wherein P represents a pitch of partition walls being adjacent to each other in an X-axis direction and a Y-axis direction of the fluid flow path, and L represents a total axial length of axially adjacent partition walls.
10. The rectifying member according to claim 1, wherein the rectifying elements, which are capable of being axially adjacently disposed, are capable of being circumferentially positioned to each other.
11. A rectifying element which is capable of being disposed or installed in each of sites adjacent to each other in an axial direction of a fluid flow path of a nozzle body, the rectifying elements being adjacent to each other and being circumferentially displaced from each other, and wherein the rectifying element comprises a cylindrical casing and a division wall structure, recited in claim 1, disposed in the casing.
12. A nozzle comprising a nozzle body having a fluid flow path and a rectifying member, recited in claim 1, disposed in the fluid flow path of the nozzle body.
13. The nozzle according to claim 12, wherein the nozzle body forms a nozzle body of a descaling nozzle, and the descaling nozzle body comprises an entering flow path capable of entering a fluid into the nozzle body through a filter, a rectifying flow path which is positioned downstream of the entering flow path and in which the rectifying member is capable of being disposed, an intermediate flow path extending in a downstream direction from the rectifying flow path, and a jet flow path jettable the fluid, which passed through the intermediate flow path, from an orifice having a long and narrow or oval shape.
14. The nozzle according to claim 12, wherein the nozzle body comprises one or more tubes comprising a tube in which the rectifying member is capable of being disposed and which has a filter element attached thereto, and the filter element has at least a circumferential wall having scattered inflow holes and/or a plurality of axially extending slit-shaped inflow holes at intervals in a circumferential direction.
15. The nozzle according to claim 12, wherein a rectifying element positioned at the most downstream comprises partition walls extending in vertical and horizontal directions, a circumferential direction, and/or radial directions, and the rectifying element positioned at the most downstream is disposed in a rectifying flow path in a configuration in which the partition walls are oriented at an angle of 0 to 90° with respect to a long axis direction of an orifice having a long and narrow or oval shape.
16. The rectifying member according to claim 1, wherein the inside division wall group comprises a plurality of hexagonal division walls adjacent in the circumferential direction and the radial direction, and the circumferential division wall group comprises a plurality of extending partition walls extending from circumferential walls of the hexagonal division walls in the radial direction to reach the inner wall of the casing.
17. The rectifying member according to claim 1, wherein the circumferential division wall group and the inside division wall group comprise a division wall group comprising one or more concentric ring-shaped annular walls, provided that, for a division wall structure comprising one annular wall, the inner wall of the casing is regarded as an annular wall, a plurality of intermediate radial walls which radially extend from circumferentially different positions, to connect the annular walls radially adjacent to each other, and a plurality of extending partition walls radially extending from an outermost annular wall, at positions circumferentially different from the intermediate radial walls, to reach the inner wall of the casing, and the partition walls of the division wall group each have a thickness of 0.1 to 0.4 mm.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0060] Hereinafter, the present invention will be described in detail with reference to the drawings if necessary. In the following description, the same members or elements, or members or elements having a common function may be denoted by the same reference numerals. In the following embodiments illustrated, only one rectifying element of two rectifying elements is shown except for
[0061] [Rectifying Member Having Lattice Division Wall Structure (Rectifying Lattice)]
[0062]
[0063] The cylindrical flow path of the nozzle body 5 includes: a cylindrical rectifying flow path 6 which is formed with a first pipe body (casing) 7 being attachable to the filter element 3 and having a hollow cylindrical cross section and extends from the entering flow path 2 in the downstream direction, and in which the rectifying member 11 can be disposed or installed; and an intermediate flow path 20 which is formed with a second pipe body (casing) 23 being attachable to the first pipe body 7 and having a hollow cylindrical cross section and extends from the rectifying flow path 6 in the downstream direction. The intermediate flow path 20 includes: a first cylindrical intermediate flow path 21 narrowed at a predetermined gentle taper angle from the rectifying flow path 6 toward the downstream direction; and a second cylindrical intermediate flow path 22 extending with the same inner diameter from the first intermediate flow path in the downstream direction. In this example, the rectifying flow path 6 formed with the first pipe body (casing) 7 has an inner diameter of 15 to 19 mmϕ by a casing 12 of the rectifying member 11 which is installed in the rectifying flow path 6. A screwing portion formed at an upstream end portion of the first pipe body (casing) 7 can be screwed to a screwing portion formed at a downstream end portion of the perforated filter element 3. A screwing portion formed at an upstream end portion of the second pipe body (casing) 23 can be screwed to a screwing portion formed at a downstream end portion of the first pipe body (casing) 7. An offset flow path having a predetermined length L1 is formed between the most downstream hole 4 of a large number of holes 4 formed in the filter element 3 and a downstream end of the filter element 3 (an upstream end of the rectifying member 11). In this example, the length L1 of the offset flow path is about 5 to 20 mm, and preferably 10 to 15 mm.
[0064] Further, in this example, an angle (or gradient) θ1 of the inner wall of the first intermediate flow path 21 with respect to an axis line (Z-axis) is 3 to 4.5° (taper angle 6 to 9°).
[0065] A screwing portion formed at an upstream end portion of the nozzle case 30 can be screwed to a screwing portion formed at a downstream end portion of the second pipe body (casing) 23. The nozzle is, in the nozzle case 30, provided with a bush (or annular wall member) 25, and a nozzle tip 27 made of cemented carbide attached to the tip or end portion; the bush 25 has a cylindrical flow path 24 extending from upstream toward downstream with an inner diameter substantially the same as that of the second intermediate flow path 22. The nozzle tip 27 is inhibited or prevented from falling out in the tip direction by a hooking shoulder portion 29. The nozzle tip 27 has a jet flow path 26 narrowing a flow path in a tapered form, that is, a jet flow path 26 narrowed at a predetermined taper angle θ2 from the cylindrical flow path 24 toward the downstream direction. The jet flow path is opened at the tip or end portion to form an orifice 28. In this example, the taper angle 82 of the jet flow path 26 is about 40 to 60° (for example, about 45 to 55°). The nozzle tip 27 has a tip surface in the form of a curved recessed surface by a curved groove extending in the radial direction and having a U-shaped cross section, and the jet flow path 26 is opened at a central portion of the curved recessed surface to form the orifice 28 having an oval or elliptical form.
[0066] The rectifying member 11 is provided with a first rectifying element (rectifier element) 11a and a second rectifying element (rectifier element) 11b which can be adjacently disposed or installed to each other in the rectifying flow path 6 at a predetermined interval L2 (in this example, an interval of about 4 to 6 mm) in the axial direction (Z-axis direction).
[0067] Each of the rectifying elements 11a and 11b has a lattice division or dividing wall structure (a partition wall structure, a lattice structure) 13 in the same configuration. That is, each of the rectifying elements 11a and 11b is provided with a cylindrical casing 12 and a lattice structure (a partition wall structure) 13 integrally formed with the casing. In order to position the second rectifying element 11b in the circumferential direction with respect to the first rectifying element 11a, each of the casings 12 adjacent to (facing) each other have an open end portion with an engaging projection (or protrusion) 12a and an engaging cutout (or notch) 12b, wherein the projection 12a and the cutout 12b have shapes that can be engaged with each other, and the projection 12a and the cutout 12b are disposed along the circumferential direction of the open end portion. In this example, the casings 12 of the first rectifying element 11a and the second rectifying element 11b are disposed with the engaging projections 12a and the engaging cutouts 12b, which are engageable with each other, facing each other in the axial direction, so that the rectifying elements 11a and 11b can be positioned by engaging with each other at an angle position of 90° in the circumferential direction. In this example, the casing 12 of the first rectifying element 11a and the casing 12 of the second rectifying element 11b have the engaging projections 12a and the engaging cutouts 12b, respectively, facing each other in the Y-axis direction; and the engaging cutouts 12b and the engaging projections 12a, respectively, facing each other in the X-axis direction.
[0068] The division wall structure 13 is formed with a plurality of vertical partition walls (vertical division walls) 14 and a plurality of horizontal partition walls (horizontal division walls) 15; the vertical partition walls extend in the axial direction (Z-axis direction) to divide the fluid flow path 1 with a predetermined pitch P in the horizontal direction (X-axis direction) with respect to the axial direction (Z-axis direction) of the casing 12, and the horizontal partition walls 15 extend in the axial direction (Z-axis direction) to divide the fluid flow path with a predetermined pitch P in the vertical direction (Y-axis direction). The lattice structure (partition wall structure) 13 is formed in the relationship: when either one of the vertical partition walls 14 and the horizontal partition walls 15 (in
[0069] The division wall structure 13 includes or comprises, as shown in
[0070] Further, as shown in
[0071] The lattice structure 13 having such a peripheral division wall group 18 and inside division wall group 19 can prevent overlapping of the division walls even if the second rectifying element 11b is circumferentially displaced (or is displaced in the circumferential direction) with respect to the first rectifying element 11a. That is, as shown in
[0072] Further, in the lattice structure 13, (2) the inside division wall group 19 is formed by regularly arranging or disposing a plurality of lattice division wall units 14 and 15, whereas the peripheral division walls 18 are formed in a non-lattice form without forming a narrow flow path (narrowed flow path) in association with the inner wall of the casing 12. For example, the smallest division wall unit having the smallest flow path area of division wall units 16a of the peripheral division wall group 18 has an opening area of 70% or more (for example, 75 to 200%) of an opening area of the smallest division wall unit having the smallest flow path area of the division wall units 16b of the inside division wall group 19. Thus, it is possible to prevent the turbulent flow of the fluid near the inner wall of the first cylinder (casing) 7 and the casing 12, to reduce an anisotropy of a flow rate distribution, and to further rectify the flow. Since the peripheral division wall group 18 has no narrow flow path (or narrow division wall), even in a case where the directions of the vertical and horizontal partition walls 14 and 15 of the second rectifying element 11b positioned on the most downstream side with respect to the long axis of the orifice 28 of the nozzle are different, the rectifying function can effectively be expressed to reduce the anisotropy of the flow rate distribution accompanying the direction (oriented direction) of the vertical and horizontal partition walls 14 and 15. Thus, the installation of the second rectifying element 11b in the rectifying flow path 6 can reduce the directivity of the flow. Further, since an opening area of the peripheral division wall group (partition wall group) 18 can be increased, clogging of foreign matters in the fluid flowing along the inner wall of the casing 12 can be effectively prevented.
[0073] [Example of Another Lattice Structure]
[0074] In a preferred embodiment of the lattice structure, at least the circumferential division wall group (or peripheral division wall group), particularly the whole division wall structure (the circumferential division wall group and the inside division wall group), preferably has no narrow flow path, particularly no narrow flow path defined with circumferentially adjacent extending partition walls, the inner wall of the casing, and the circumferential division wall. The division wall structure having no narrow flow path reduces an anisotropy of a flow rate distribution due to a direction of a partition wall of a rectifying lattice to jet a fluid with a uniform distribution and also prevents the elements from clogging.
[0075] The rectifying element having the lattice structure with no narrow division wall is not limited to the lattice structures as examples shown in
[0076] An example shown in
[0077] Moreover, as shown in
[0078] Further, the structure of the circumferential division wall is not particularly limited to a specific one, and the end portions of the vertical and horizontal partition walls may be absent or open (or removed) in order to form a circumferential division wall group having no narrow flow path. For example, as shown in
[0079] Similarly to the examples mentioned above, in
[0080] The division wall structures (the same or similar division wall structures) of the adjacent rectifying elements may be overlapped with each other when viewed from an axial direction of a nozzle body in a state where the division wall structures are circumferentially displaced (in particular, circumferentially displaced at an angle of 90°). In order to improve the rectifying action or function on the fluid, it is preferred to have division walls (partition walls) or division wall structures which do not overlap each other. The vertical partition walls and the horizontal partition walls (for example, an even number of partition walls and an odd number of partition walls) may have a wall crossing or traversing the central portion of the fluid flow path (casing). The partition walls with an even number of partition walls may be formed with the same or different pitch (in particular, the same pitch), avoiding the central portion without crossing the central portion of the fluid flow path or casing (in particular, a cylindrical casing). Further, the central partition wall among the partition walls having an odd number of partition walls may be formed traversing or crossing the central portion of the fluid flow path (or casing).
[0081] In a preferred embodiment, in the vertical partition walls and/or the horizontal partition walls (preferably, partition walls with the number n of partition walls and/or partition walls with the number n+1 of partition walls, or an even number of partition walls and/or an odd number of partition walls), a partition wall (one or more partition walls) at least positioned at the central region (or inside region) is connected and bonded to the inner wall of the casing; among the vertical partition walls and the horizontal partition walls, both end portions of at least one partition wall (for example, a partition wall which is positioned near the inner wall of the casing and is at least close to or faces the inner wall of the casing) positioned at the side region (in particular, both side regions) may be connected or joined to the intersecting partition wall or division wall without reaching the inner wall of the casing.
[0082] In order to avoid the formation of a narrow flow path, a preferred lattice structure may have the following configuration (a-1) or (a-2): (a-1) as described above, the horizontal partition walls and the vertical partition walls are different in the number of partition walls (the number of partition walls in the horizontal partition walls and that in the vertical partition walls) from each other at the same pitch; (a-2) the horizontal partition walls and the vertical partition walls have a large density near the center portion of the fluid flow path (for example, the horizontal partition walls and the vertical partition walls are formed so as to have a smaller pitch toward the center portion), and have the same or different number of partition walls (the number of partition walls in the horizontal partition walls and that in the vertical partition walls are the same or different from each other). In the embodiment (a-2), the density of the division unit (or flow path unit) of the circumferential division wall may be made sparse as compared with the division unit (or flow path unit) of the inside division wall by the following configuration: a configuration in which the vertical and horizontal partition walls formed at the same pitch are positioned in the central region (or inside region) of the casing (in a configuration in which the vertical and horizontal partition walls are concentrated or shifted in the central region (or inside region) of the casing); a configuration in which the vertical and horizontal partition walls are placed at a pitch P that is sequentially smaller toward the center portion of the casing; or other configurations. For example, the partition walls with an even number of partition walls may be connected (bonded or joined) to the inner wall of the casing without crossing the central portion of the fluid flow path (or casing); and in the partition walls with an odd number of partition walls, the central partition wall may traverse or cross the central portion of the fluid flow path (or casing) and be connected (joined or bonded) to the inner wall of the casing. Moreover, the embodiment (a-2) may be as follows: assuming that the horizontal partition walls and the vertical partition walls equally dividing the inner diameter (fluid flow path) D of the casing are formed with reference to the axial center (center) of the casing, both side portions or both side regions in the horizontal partition walls and/or the vertical partition walls are absent; and/or the horizontal partition walls and the vertical partition walls have a smaller pitch near the central portion of the casing (or fluid flow path) (or a pitch that is sequentially smaller toward the center). As the embodiment (a-2), when the horizontal partition walls and the vertical partition walls are different in the number of partition walls, the respective division walls can be prevented from overlapping as viewed from an axial direction of a nozzle body to improve the rectifying function.
[0083] For example, in an example shown in
[0084] In an example shown in
[0085] Even in such a lattice structure, the formation of a narrow flow path can be avoided. In addition, as viewed from an axial direction of a nozzle body, the adjacent rectifying elements can sequentially subdivide a fluid from upstream without overlapping of the division walls and achieve a high rectifying function, and clogging of the circumferential division wall group can be prevented.
[0086] In a configuration in which the vertical and horizontal partition walls are each displaced or biased to the central region (or inside region) of the casing, the vertical and horizontal partition walls may not necessarily need to be each formed with the same pitch, and may be arranged or formed with a pitch sequentially smaller toward the central portion of the casing.
[0087] [Lattice Structure Having Narrow Flow Path]
[0088] The above-mentioned examples show one or adjacent rectifying elements having a division wall structure with no narrow division wall (or narrow flow path). Even if the rectifying element(s) has a narrow division wall, a high rectifying function is achieved when the rectifying elements are adjacent to each other with no overlap of the division walls (or partition walls) of one rectifying element with those of the other rectifying element as viewed from the axial direction.
[0089] For example, a lattice structure shown in
[0090] Even if the adjacent rectifying elements have such narrow division walls, the displacement of the adjacent rectifying elements in a circumferential direction (in this example, the displacement at an angle of 90° in the circumferential direction) eliminates overlapping of the division walls (or partition walls) in the adjacent rectifying elements as viewed from an axial direction of a nozzle body, and an intersection of division wall units of one rectifying element is positioned within a flow path unit formed by a division wall unit of the other rectifying element. Thus, a fluid from upstream can be subdivided or split sequentially into four flows per division wall unit of the inside division wall group and three or more flows per division wall unit of the circumferential division wall group, which achieves an improved rectifying function.
[0091] In the above-mentioned examples, the rectifying lattices having the same lattice structure are installed adjacently in the axial direction of the fluid flow path in a state in which these rectifying lattices are circumferentially displaced from each other. The adjacent rectifying lattices may have a lattice structure different from each other regardless of the presence or absence of a narrow flow path, or the adjacent rectifying lattices may be installed in the fluid flow path with or without circumferential displacement from each other. For example, by forming horizontal partition walls and vertical partition walls of one of two adjacent rectification lattices at different positions alternately in X-axis direction and Y-axis direction from those of the other rectification lattice, an intersection of the division walls of one rectifying element may be positioned within a flow path unit formed by the division walls of the other rectifying lattice (in particular, in a central region of a quadrilateral flow path unit) without circumferentially displacing the two adjacent rectifying lattices from each other. Moreover, the adjacent rectifying lattices may have a lattice structure similar to each other, for example, a lattice structure having division walls in a quadrilateral form different in size (a square form different in size, a rectangular form different in length of short axis and/or long axis). Even in a case where the rectifying lattices having such a form are disposed in the fluid flow path in a state in which the rectifying lattices are adjacent to each other and if necessary are circumferentially displaced from each other, a fluid from upstream can effectively be subdivided and rectified.
[0092] Regardless of the presence or absence of a narrow flow path, in the lattice structure, partition walls having a larger number of partition walls may have a pitch P substantially equally dividing an inner diameter (fluid flow path) D of a casing [P=D/(n+2)], and the partition walls having a smaller number of partition walls may have a pitch substantially the same as the pitch P with an axial center of the casing (fluid flow path) as a center; except for the configuration in which the density of the horizontal partition walls and that of the vertical partition walls are larger near the center of the fluid flow path and the horizontal partition walls and the vertical partition walls have the same or different number of partition walls (e.g., embodiments shown in
[0093] When the rectifying element having a lattice structure is disposed or installed in a rectifying flow path of a nozzle body and a fluid is jetted from an orifice having an anisotropic form (for example, an orifice having a long and narrow or elliptical form (an oval form), a jet performance (for example, collision force performance) may be reduced depending on the direction (or the rotational position) of the partition walls of the rectifying lattice relative to the long axis of the orifice. That is, a flow rate distribution may be anisotropic. In such a case, the fluid is subdivided into a plurality of flows (for example, four or more flows) by upstream division walls and the subdivided fluid is further subdivided into a plurality of flows (for example, four or more flows) by downstream division walls, so that the flow rate distribution can be made uniform, the anisotropy can be reduced, and the collision force performance can be improved, while preventing the adverse effect due to the positional relationship with the orifice. In particular, a rectifying lattice having no narrow flow path, especially a rectifying lattice having no narrow flow path in a peripheral division wall group, allows further reduction of the anisotropy and improvement of the collision force performance. Moreover, the rectifying lattice is advantageous for improving the collision force at an opening area ratio in a wide range in comparison with a rectifying element having a non-lattice division wall structure.
[0094] [Non-Lattice Structure]
[0095] The division wall structure is not limited to a lattice division wall structure, and may be a non-lattice (or non-latticed) division wall structure (non-lattice structure). A plurality of rectifying elements having a non-lattice structure may also be circumferentially displaced from each other if necessary, and can be disposed or installed adjacently in an axial direction in a fluid flow path. In the adjacent rectifying elements, the non-lattice structure may be the same or similar or different.
[0096] The rectifying element having a non-lattice structure may be formed with (b) a division wall group which comprises: a plurality of polygonal-shaped division walls adjacent to each other to form an inside division wall group (inside flow path unit group) (e.g., a honeycomb-shaped inside division wall group), and extending partition walls (or radial walls) traversing the polygonal-shaped division walls in the radial directions or extending from the circumferential walls of the polygonal-shaped division walls in the radial directions to reach the inner wall of the casing. Each radial wall may traverse a polygonal-shaped division wall in a radial direction, for example, may diagonally cross a lattice or quadrilateral division wall. The radial walls usually radially extend from the circumferential walls (or outer circumferential walls) of the polygonal-shaped division walls, for example, may radially extend from corner portions (or corners) of the circumferential walls of the polygonal-shaped division walls.
[0097] For example, as shown in
[0098] The extending partition walls do not need to extend alternately from a middle portion of a partition wall of one of adjacent hexagonal division walls and a vertex portion of a partition wall of the other hexagonal division wall; in the circumferential direction of the honeycomb-shaped inside division wall group, the extending partition walls may extend from middle portions and/or vertex portions of the partition walls of the hexagonal division walls.
[0099] Moreover, it is preferred that the inside division wall group be formed with regularly arranged division walls. As described above, the configuration of the inside division wall group is not limited to the honeycomb-shaped configuration (hexagonal or other division walls forming the honeycomb-shaped division wall group), and may be the configuration of the polygonal-shaped inside division wall group of the embodiment (a), for example, the configuration of quadrilateral division walls forming a lattice division wall group.
[0100] The division wall structure may be formed asymmetrically with respect to the X-axis and/or the Y-axis as a central axis. In order to make the rectifying function on the fluid uniform, it is preferred to form the division wall structure in a symmetrical shape (line-symmetric shape).
[0101] The division wall structure can also be formed with plural partition walls (radial walls) radially extending in the radial directions of the casing. However, one radial partition wall can only divide or split a fluid from upstream into two flows. Thus, it is difficult to improve the rectifying function. In contrast, combining one or more annular walls with radial partition walls (radial walls) extending in the radial directions at circumferentially different positions can divide or subdivide the fluid from upstream into three or more flows and can greatly improve the rectifying function. Thus, compared with the above-mentioned (b) honeycomb-shaped division wall structure, a division wall structure of the following embodiment (c) is preferred.
[0102] The division wall structure of the embodiment (c) may be formed with a division wall group containing: one or more concentric polygonal-shaped (for example, a polygonal-shaped such as triangular, quadrilateral, pentagonal, hexagonal, octagonal) or concentric ring-shaped (or circular) annular walls; plural intermediate radial walls which radially extend at circumferentially different positions to connect the annular walls adjacent to each other in at least the radial direction; and plural extending partition walls radially extending from the outermost annular wall to reach the inner wall of the casing at positions different from the intermediate radial walls in the circumferential direction. For a division wall structure including one annular wall, an inner wall of a casing can be regarded as an annular wall, and one annular wall and the inner wall of the casing can form two adjacent annular walls. In such a division wall structure, the radial walls may be formed in various configurations at circumferentially different positions in association with the annular wall, and the radial walls may have innermost radial walls radially spreading and extending from the central portion of the innermost annular wall in the radial directions to reach the innermost annular wall, and/or radial walls radially extending at the same positions in the circumferential direction. From the outermost annular wall, extending partition walls radially extending to reach the inner wall of the casing may be formed with intervals in the circumferential direction, and the extending partition walls may form outer radial walls. The intermediate radial walls may be formed with equal intervals in the circumferential direction in each annular wall with the axial center of the casing as a center. The intermediate radial walls of the adjacent annular walls may alternately extend in the radial directions with equal intervals in the circumferential direction.
[0103] A division wall structure shown in
[0104] As described above, the inside division wall group may be formed with polygonal-shaped annular walls, for example, triangular, quadrilateral, pentagonal, hexagonal, or other annular walls (for example, hexagonal- to dodecagonal annular walls) instead of the octagonal annular walls. Moreover, the intermediate radial walls and the extending partition walls may radially extend from the partition walls forming the annular wall without limitation to the corners of the polygonal-shaped annular wall.
[0105] A division wall structure shown in
[0106] According to the division wall structure having such a configuration, the radial walls arranged at different positions in the circumferential direction can subdivide and divide a fluid to improve the rectifying function. Further, since the circumferential division wall group has no narrow division wall, the generation of the turbulent flow due to the inner wall of the casing can be prevented, and clogging due to foreign matters can be prevented.
[0107] In a division wall structure as shown in
[0108] In a preferred embodiment, a plurality of annular walls is concentrically formed in a casing. In a division wall structure shown in
[0109] In a division wall structure shown in
[0110] A division wall structure shown in
[0111] A division wall structure shown in
[0112] The plural rectifying elements having such a non-lattice structure can also be disposed or installed adjacently in an axial direction of a fluid flow path with or without the displacement in the circumferential direction. In the examples shown in the
[0113] In a preferred embodiment, a non-lattice division wall structure may comprise plural intermediate radial walls (plural intermediate radial walls which divide an annular flow path at intervals in a circumferential direction) and plural outer radial walls (extending partition walls); the intermediate radial walls radially extend to connect plural annular walls adjacent to each other in the radial direction with different positions in the circumferential direction sequentially (in particular, at equal intervals or at equal angles in the circumferential direction) outwardly in the radial directions from the center of the innermost annular wall as an axial center, and the outer radial walls extend from the outermost annular wall to reach the inner wall of the casing at different positions in the circumferential direction from the intermediate radial walls extending from the adjacent annular walls (in particular, at equal intervals or at equal angles in the circumferential direction). The non-lattice division wall structure may further comprise plural innermost radial walls (plural innermost radial walls extending toward the center of the innermost annular wall to converge at the center) radially spreading from the center of the innermost annular wall (in particular, at equal intervals or at equal angles in the circumferential direction) to reach the innermost annular wall at different positions in the circumferential direction from the extending positions of the intermediate radial walls in the innermost annular wall.
[0114] [Division Wall Structure]
[0115] The division walls in the embodiments (a) to (c) can be variously modified, and the division wall structure (circumferential division wall group and inside division wall group) may be formed with a partition wall (a partition wall of which face extends in an axial direction) extending vertically and horizontally, circumferentially, and/or radially. The division wall structure can be formed by a division wall unit extending in the axial direction of the casing and forming a flow path unit, and each division wall unit can be formed with a division wall and a partition wall of various forms, for example, a basic division wall unit in a polygonal shape, a partition wall extending in the circumferential direction (a partition wall in an annular shape such as a polygonal ring, a circular ring, and an oval or elliptical ring), and a radially extending partition wall (for example, a radial wall). The configuration of the division wall unit formed by these basic division wall units and partition walls is not particularly limited to a specific one. For example, the frame shape of the division wall unit may include a polygonal shape such as a triangular shape, a quadrilateral shape (a rectangular shape including a square shape, an oblong shape, and a rhombus shape), and a hexagonal shape; an annular shape such as a polygonal ring, a circular ring, and an oval or elliptical ring; a shape in which a ring such as a polygonal ring and a circular ring is divided in the radial directions; a shape in which rings adjacent to each other in the radial direction are divided in the radial direction. The peripheral division wall group may have a curved wall corresponding to the cylindrical inner wall of the casing.
[0116] The division wall structure may comprise a circumferential division wall group (a plurality of circumferential division wall units) which is adjacent to the inner wall of the casing in the circumferential direction to form a circumferential flow path unit group (a plurality of circumferential flow path units) of the circumferential region of the fluid flow path, and an inside division wall group (a plurality of inside division wall units) which is adjacent to the circumferential flow path unit group to form an inside flow path unit group (a plurality of inside flow path units) of the inside region of the fluid flow path.
[0117] The circumferential division wall group comprises at least a peripheral division wall group, and may be provided with a division wall group in which the peripheral division wall group is adjacent in an inward direction (radial direction) in the form of double, triple, or other annular shapes (such as a concentric polygonal shape and concentric circular shape). A preferred circumferential division wall group can comprise a peripheral division wall group (or division wall unit group) formed with a plurality of peripheral division walls (for example, non-lattice division wall units formed in association with the inner wall of the casing) which contact with the inner wall of the casing and are positioned adjacently in the circumferential direction.
[0118] Moreover, in the rectifying lattice, among the horizontal and vertical partition walls forming the peripheral division wall, at least one partition wall close to or facing the inner wall of the casing may have at least one end (preferably both ends) which does not reach the inner wall of the casing and which is connected or joined to the other partition wall or division wall; said at least one partition wall close to or facing the inner wall of the casing preferably includes partition walls of left and right portions (both sides) and/or upper and lower portions (or partition walls in both side regions), or a partition wall forming a non-lattice division wall in relation to the inner wall of the casing. The peripheral division wall group may comprise plural extending partition walls (extending division walls) which extend from plural division wall units of the inside division wall group to reach the inner wall of the casing and form division wall units (non-lattice division wall units) in association with the inner wall of the casing. The division wall structure of each rectifying element may have a configuration in which, among the extending partition walls (extending division walls), an extending partition wall having a short length to the inner wall of the casing (preferably at least an extending partition wall having the shortest length) is absent or open. At least the longest extending partition wall is bonded to the inner wall of the casing without absence.
[0119] The circumferential division wall group and the inside division wall group may be formed of division walls disposed irregularly or randomly. It is preferred that at least the inside division wall group be usually formed of regularly arranged or disposed division walls (in particular, division walls having a similar or the same shape, for example, division walls having the same shape).
[0120] The division wall structure (the circumferential division wall group and the inside division wall group), in particular, at least the inside division wall group, may be formed of division walls having a similar or the same shape, for example, (a) a plurality of polygonal-shaped division wall units (or basic division wall unit group) adjacent to each other. For example, the division walls may have a form such as a polygonal form or pattern in which triangular division walls are adjacent to each other, a lattice or grid form, a honeycomb form. Without limitation to the same-shaped division walls, the division walls may have a similar shape or pattern, for example, a shape of a combination of a triangle with a quadrangle, and a rhombus shape. Moreover, the inside division wall group may be formed of plural division wall units (division wall unit group) regularly arranged or disposed with a predetermined pitch adjacently to each other, and the inside division wall group may be formed of division wall units having the same or identical flow path diameter.
[0121] In the embodiment (a), preferably, in each of the rectifying elements, at least the inside division wall group (in particular, the whole division wall structure also containing a peripheral division wall group) has division walls having a similar or the same shape or pattern (for example, lattice or grid division walls formed of partition walls extending in vertical and horizontal directions). For example, the lattice or grid structure has a lattice division wall structure (lattice structure) which includes plural vertical partition walls extending in the vertical direction (Y-axis direction) to divide a fluid flow path with a predetermined pitch in the X-axis direction as the horizontal direction, and plural horizontal partition walls extending in the horizontal direction (X-axis direction) to divide the fluid flow path with a predetermined pitch in the Y-axis direction as the vertical direction. In such a division wall structure, the number of horizontal partition walls and the number of vertical partition walls may be the same or different from each other. The number of horizontal partition walls and the number of vertical partition walls may be each selected from a range of, for example, about 2 to 10, preferably about 3 to 6, and more preferably about 4 to 6. An excessive small number of partition walls easily decrease a rectifying function. An excessive large number of partition walls increase a pressure loss and reduce an opening area, easily lowering an impact force of a fluid.
[0122] The horizontal partition walls and the vertical partition walls may have the same number of partition walls as long as a narrow division wall is not formed between the inner wall of the casing and the vertical and horizontal partition walls (extending partition walls), that is, as long as a narrow flow path in which a flow path is narrowed is formed by a narrow division wall. Moreover, even if a rectifying element having a narrow flow path in which a flow path is narrowed by a narrow division wall is used, the horizontal partition walls and the vertical partition walls may have the same number of partition walls as long as the plural rectifying elements can be disposed in a configuration in which the division walls (or partition walls) of one rectifying element are not overlapped with the division walls (or partition walls) of the other rectifying element as viewed from the axial direction.
[0123] The horizontal partition walls and the vertical partition walls which have a different number of partition walls may have division walls (partition walls) with a relationship of an odd number and an odd number or a relationship of an even number and an even number, and particularly, may have division walls (partition walls) with a relationship of an odd number and an even number. For example, the number n of partition walls in either one of the horizontal partition walls and the vertical partition walls is an odd number (for example, 3, 5, 7), and the number m of partition walls in the other partition walls may be an even number (for example, 2, 4, 6, 8). Specifically, when the number of partition walls in either one of the partition walls is n, the number of partition walls in the other partition walls is m, and a combination of these numbers is represented by n×m, the lattice structure may be formed in a relationship of n×m=2×3, 2×5, 3×4, 3×5, 4×5, 5×6, particularly, a relationship in which n is 3 to 5 and m is 4 to 6.
[0124] In a preferred embodiment, when the number of partition walls in either one of the horizontal partition walls and the vertical partition walls is n and the number of partition walls in the other partition walls is m, the lattice structure may be formed in a relationship m=n+1. The number n may be selected from a range of about 2 to 10 (for example, about 3 to 8) and may be preferably about 3 to 7, more preferably about 3 to 6, particularly about 3 to 5, and especially about 4 or 5.
[0125] Also in the lattice structure, the circumferential division wall group may be formed of a peripheral division wall group including plural division wall units (division wall unit group) contacting with the inner wall of the casing and being adjacent in the circumferential direction. The peripheral division wall group may include plural extending partition walls extending from plural partition walls of the inside division wall group to reach the inner wall of the casing. The extending partition walls may form a division wall unit (non-lattice division wall unit) in association with the inner wall of the casing.
[0126] Further, in the non-lattice division wall structure having the radial partition walls (radial walls) of the embodiments (b) and (c), at least an inside division wall group (in particular, a whole division wall structure further containing a peripheral division wall group) has division walls which have a similar or the same shape and are formed of substantially trapezoidal or annular sector partition walls adjacent at least in the circumferential direction, preferably in the circumferential and the radial directions, or division walls having a similar or the same shape, such as lattice division walls or honeycomb-shaped division walls. In the embodiment (c), the number of annular walls is preferably 1 or more, particularly preferably two or more, and may for example be 2 to 7, preferably 2 to 5, more preferably 2 to 4, and particularly 2 or 3. The plural annular walls may be formed with the same interval (pitch) in the radial direction, or the interval (pitch in the radial direction) of the annular walls may be smaller or larger from the central portion toward the radial direction. The radial walls (or hypothetical lines of the radially extending radial walls) may be formed to extend in the radial directions with or without traversing the center of the innermost annular wall. The number of intermediate radial walls (radial walls radially spreading from the center of the annular walls) which divide one annular flow path formed with the annular walls adjacent to each other is 2 or more (particularly 3 or more) depending on the number of annular walls or others, and may be selected from a range of about 4 to 20, preferably about 5 to 16, and more preferably about 6 to 12. For example, the number of radial walls which forms an inside division wall group may be 0 to 10 (preferably 3 to 8, more preferably 4 to 6) in the innermost annular wall (tubular flow path). In a form in which a plurality of annular walls is adjacent, the number of radial walls may be 4 to 14 (preferably 5 to 12, more preferably 6 to 10) in annular walls (annular flow paths) adjacent to each other. The number of extending partition walls forming a peripheral division wall group may be 5 to 18 (preferably 6 to 14, more preferably 8 to 12). In one or more annular walls, it is preferred that the number of radial walls be sequentially increased outwardly in the radial directions of an inner wall of a casing from the center (the axial center portion). The radial walls may be formed radially with intervals at an angle of about 15 to 1800 (for example, about 18 to 120°), preferably about 20 to 90° (for example, about 30 to 60°) in the circumferential direction.
[0127] The number of radial walls in either one of annular walls adjacent to each other in the radial direction and the number of radial walls in the other annular wall may be the same or different; the number of extending partition walls (or outer radial walls) forming the peripheral division wall group may be larger than the number of radial walls forming the inside division wall group; the number of radial walls may be increased in the direction (outwardly in the radial direction) from the innermost annular wall toward the outermost annular wall or the inner wall of casing. From annular walls adjacent in the radial direction, the radial walls extend in the radial direction at different positions in the circumferential direction. In the adjacent annular walls, the pitch (or angle) in the circumferential direction of the radial walls may be different, and is preferably the same. In a preferred embodiment, within a range in which a narrow flow path is not formed without impairing a collision performance, the density of the division unit of the circumferential division walls (in particular, the peripheral division walls) may be sparse as compared with the division unit of the inside division walls. For example, in a division wall structure having one or more annular walls, in order to prevent an excessive increase in a flow path diameter near an inner wall of a casing, the number of radial walls extending outwardly in the radial direction from the central portion or annual wall in the plural annular walls, including radial walls extending from the center to divide the innermost annular wall, may be sequentially increased outwardly in the radial direction from the central portion or innermost annual wall. In one or more annular walls, preferred radial walls include plural inside radial walls (including the innermost radial walls) and plural outer radial walls; the inside radial walls are adjacent to each other at the same angle pitch (or interval) in the circumferential direction and extend from an annular wall toward the central portion, and the outer radial walls outwardly extend from the annular wall at the same angle pitch (or interval) in the circumferential direction at circumferentially different positions from the extending sites of the inside radial walls; the number of outer radial walls is larger than that of inside radial walls.
[0128] In a preferred rectifying lattice in the embodiment (a), the inside division wall group is formed with rectangular (rectangular such as square and oblong) division walls adjacent in the vertical and horizontal directions, and the circumferential division wall group (in particular, the peripheral division wall group) may be formed with a division wall group which includes at least a first circumferential division wall (a division wall having a configuration in which an open end of U-shaped partition wall is bonded to the curved inner wall of the casing) and which may include a second circumferential division wall (a division wall in a configuration of a divided circular ring such as a semicircular form and a fan-shaped form) formed with a partition wall close to the curved inner wall of the casing. The division wall of the inside division wall group, the division wall of the first circumferential division wall, and/or the division wall of the second circumferential division wall may have a similar (or analogous) or the same shape.
[0129] In a preferred non-lattice rectifying element in the embodiments (b) and (c), the inside division wall group includes hexagonal division walls forming a honeycomb structure, or a division wall group as follows: the division wall group at least includes a first inside division wall adjacent in at least the circumferential direction (preferably the circumferential and the radial directions) and may include a second inside division wall formed with at least the innermost annular wall; the first inside division wall is a substantially trapezoidal, annular sector, or another shaped division wall formed with polygonal- or ring-shaped annular walls adjacent in the radial direction and radially extending intermediate radial walls to connect the adjacent annular walls; the second inside division wall is a division wall of the innermost annular wall which is not divided by the innermost radial walls, or a division wall of the innermost annular wall divided to be adjacent in the circumferential direction by the innermost radial walls radially extending from the center, for example, a division wall having a semicircular form, a fan-shaped form, and other forms. The circumferential division wall group (in particular, the peripheral division wall group) is formed with the annular walls, the inner wall of the casing, and the radial walls, and may include a division wall (a substantially trapezoidal, annular sector, or another shaped division wall) adjacent in the circumferential direction. The first inside division wall, the second inside division wall, and/or the division wall of the circumferential division wall group may have a similar (or analogous) or the same shape.
[0130] [Extending Partition Wall]
[0131] As described above, among the circumferential division walls (or peripheral division walls), a partition wall connected or bonded to the inner wall of the casing forms the extending partition wall. In order to avoid the formation of a narrow division wall (or narrow flow path) in one or adjacent rectifying elements, the division wall structure may have a configuration in which an extending partition wall having a short length to the inner wall of the casing (preferably, at least an extending partition wall having the shortest length) among plural extending partition walls is absent or open. For example, relative to the length of the partition wall of the inside division wall, an extending partition wall having a length of less than 70%, preferably less than 50%, more preferably less than 40%, and particularly less than 30% may be absent. Among the extending partition walls, at least the longest extending partition wall is usually connected or bonded to the inner wall of the casing with no absence.
[0132] Among the extending partition walls, relative to an opening area of a division wall unit of an inside division wall group, an extending partition wall forming a circumferential division wall unit (in particular, a peripheral division wall unit or a narrow division wall) having a small opening area [for example, a small opening area of less than 80% (for example, 5 to 70%), preferably less than 60% (for example, 10 to 50%), and more preferably less than 40% (for example, 15 to 30%) relative to the opening area of the division wall unit of the inside division wall group] in association with the inner wall of the casing may be absent or open; an extending partition wall forming a division wall unit having an opening area smaller than the opening area of the division wall unit of the inside division wall group may be absent or open. By absent or opening of such an extending partition wall, no narrow division wall (narrow flow path) is formed; a fluid can smoothly flow even near the inner wall of the casing; a collision force can be improved; an anisotropy of a flow rate distribution can be reduced; and clogging of a rectification element due to impurities can be prevented.
[0133] For example, in order to prevent the formation of the narrow flow path in association with the inner wall of the casing, among a plurality of horizontal partition walls and vertical partition walls forming the circumferential division wall group (or peripheral division wall group), at least one end (preferably both ends) of at least one partition wall (in the example shown in the
[0134] The narrow flow path formed of the narrow division wall including the inner wall of the casing means a flow path having a diameter smaller than the flow path diameter of the division wall unit (regular division wall unit having the same or a similar shape) of the inside division wall group. The flow path diameter of the narrow flow path may be about 1 to 80%, preferably about 5 to 70%, and particularly about 10 to 50% with respect to the flow path diameter of the division wall unit (regular division wall unit) of the inside division wall group. The flow path diameter of the narrow flow path may be less than 2 mm (for example, about 0.1 to 1.5 mm), particularly about 0.2 to 1 mm.
[0135] [Pitch of Partition Wall or Division Wall, or Others]
[0136] In one rectifying element, the thickness of the partition wall (for example, the horizontal partition wall, the vertical partition wall, the annular wall, and the radial wall) may be the same or different in the axial direction, or the partition wall may be curved or linearly reduced in thickness. For example, when the thickness of one end of the partition wall is taken as 100, the thickness of the other end may be about 40 to 90, preferably about 50 to 80, and preferably about 55 to 75 (particularly about 60 to 70). The thickness (or average thickness) of the partition wall may be about 0.1 to 1 mm, or may be about 0.15 to 0.8 mm, preferably about 0.2 to 0.7 mm, more preferably about 0.25 to 0.6 mm, and particularly about 0.3 to 0.6 mm (for example, about 0.3 to 0.5 mm). An excessively small thickness of the partition wall reduces a durability. An excessively large thickness of the partition wall reduces an opening area to easily lower an impact force of a fluid. In a form in which the rectifying elements are adjacently disposed, partition walls having different thicknesses in the axial direction may be opposed to each other in a state in which end faces having a small thickness face each other, in a state in which an end face having a small thickness faces an end face having a large thickness, or preferably in a state in which end faces having a large thickness face each other.
[0137] The pitch of the partition wall and the division wall may be about 1.7 to 6 mm or may be about 2 to 5 mm, preferably about 2.3 to 4.5 mm, more preferably about 2.5 to 4 mm, and particularly about 2.6 to 3.8 mm (for example, about 2.6 to 3.6 mm); in a preferred embodiment, the pitch may be about 3 to 3.8 mm (for example, about 3.2 to 3.6 mm). An excessively small pitch of the partition wall and the division wall increases a pressure loss. An excessively large pitch of the partition wall and the division wall easily reduces a rectifying function. The partition wall and the division wall may be formed at different pitches in the vertical and horizontal directions and/or the circumferential direction, or may be formed at the same pitch. It is preferred to form the partition wall and the division wall at the same pitch with respect to the center (axial center) of the casing (or fluid flow passage). In the lattice structure, the relationship of the pitch P in the vertical and horizontal partition walls different in the number of partition walls is as described above. In a case where the horizontal partition walls and the vertical partition walls have the same number of partition walls, the horizontal partition walls and the vertical partition walls may be each formed at the same pitch. At least one partition wall of the horizontal partition walls and the vertical partition walls may be sequentially formed at different pitches, from the viewpoint that even the rectifying elements disposed in a state of being circumferentially displaced from each other prevents the division walls from overlapping and improves the rectifying function.
[0138] For example, in a case where the horizontal partition walls and the vertical partition walls have the same number of partition walls, the pitches of both horizontal partition walls and vertical partition walls may be each sequentially reduced (or increased) toward the center; or the horizontal partition walls may be formed at the same pitch, and the vertical partition walls may be formed at sequentially different pitches toward the center. Specifically, for example, the horizontal partition walls may be formed at the same pitch, the vertical partition walls may be formed at sequentially small (or large) pitches toward the center, that is, the densities of the horizontal partition walls and the vertical partition walls may be large (or small) near the central portion of the fluid flow path.
[0139] A preferred combination of the thickness of the partition wall and the pitch (or addition average pitch) of the partition wall or division wall includes, for example, a combination of a thickness of 0.2 to 0.7 mm and a pitch of 2 to 4.5 mm (for example, 2.2 to 4.3 mm), preferably a combination of a thickness of 0.2 to 0.6 mm and a pitch of 2.5 to 4 mm, more preferably a combination of a thickness of 0.2 to 0.6 mm and a pitch of 2.6 to 3.8 mm, and particularly a combination of a thickness of 0.3 to 0.6 mm and a pitch of 2.7 to 3.6 mm (for example, 3.2 to 3.6 mm).
[0140] Further, the ratio L/P is not particularly limited to a specific one, wherein P represents a pitch (or addition average pitch) of the partition walls (division walls) and L represents a total axial length (full length) of axially adjacent partition walls (or a total axial length of partition walls extending in the axial direction). For example, the ratio L/P preferably satisfies a relationship of 3 to 15, preferably 4 to 15, more preferably 4.5 to 10, and particularly 5 to 8 (for example, 5 to 7). An excessively small ratio L/P easily reduces a rectifying function. An excessively large ratio L/P easily increases a length of a nozzle.
[0141] The opening diameter (flow path diameter) or average flow path diameter (addition average flow path diameter) of the division wall structure can be expressed as the diameter of the inscribed circle, and can be selected from a range of, for example, about 1 to 5.5 mm depending on the use of the nozzle, and may usually be about 1.2 to 5 mm, preferably about 1.5 to 4 mm, more preferably about 1.8 to 3.5 mm, and particularly about 2 to 3 mm. In order to prevent clogging of the rectifying element in a nozzle used for industrial water, the minimum flow path diameter of the division wall structure in one rectifying element is preferably about 1.2 to 4 mm (for example, about 1.4 to 3.5 mm), preferably about 1.5 to 3 mm (for example, about 1.6 to 2.8 mm), more preferably about 1.7 to 2.5 mm, and particularly about 1.8 to 2.3 mm as the diameter of the inscribed circle. When viewed from an axial direction of a nozzle in a form in which two rectifying elements are disposed adjacently in the axial direction of a fluid flow path, the minimum flow path diameter (the apparent minimum flow path diameter or the minimum gap diameter between the partition walls) in the overlapping state of the two rectifying elements may be smaller than the minimum flow path diameter of one rectifying element, and may be, for example, about 0.5 to 2.1 mm, preferably about 0.6 to 1.6 mm, more preferably about 0.7 to 1.5 mm, and particularly about 0.8 to 1.4 mm. Such an opening diameter and minimum flow path diameter may be a value of a circumferential division wall group and/or an inside division wall group of a rectifying lattice and a rectifying element of a non-lattice structure, and particularly, may be a value in a rectifying lattice. The minimum flow path diameter may be a minimum flow path diameter in a peripheral division wall group, particularly, in a peripheral division wall group of a rectifying lattice.
[0142] The average flow path diameter of the rectifying element can improve a rectifying function without excessively increasing a pressure loss, and more preferably, can be selected in a range capable of preventing clogging with foreign matters. For example, the minimum flow path diameter of the flow path diameters formed of the division walls of the circumferential division wall group may be 50% or more (for example, 55 to 400%), preferably 60% or more (for example, 65 to 3000), more preferably 70% or more (for example, 70 to 250%), particularly 75% or more (for example, 75 to 200%), further 80% or more (for example, 80 to 175%) relative to the minimum flow path diameter of the flow path diameters formed of the division walls of the inside division wall group; in a preferred embodiment, may be about 50 to 150%. (for example, about 55 to 125%), preferably about 60 to 100% (for example, about 65 to 80%). In a case where the division walls of the inside division wall group are formed by vertical and horizontal partition walls of equal pitches, the flow path diameter in the division walls of the inside division wall group and the minimum flow path diameter are substantially the same.
[0143] In a peripheral division wall group, an opening area (or addition average opening area) of a non-lattice division wall unit formed of adjacent extending partition walls and an inner wall of a casing may be 70, or more (for example, 75 to 200%), preferably 80% or more (for example, 80 to 180%), more preferably 90% or more (for example, 90 to 150%) with respect to the opening area (or addition average opening area) of the division wall unit of the inside division wall group, and particularly, may be substantially the same as or larger than the opening area of the division wall unit of the inside division wall group.
[0144] The ratio (opening area ratio R) of the opening area of a rectifying element having a division wall structure relative to the opening area of the casing itself (casing having no the division wall structure) can be selected from a range of, for example, about 55 to 95% and may be about 60 to 92% (for example, about 63 to 91%), preferably about 65 to 90% (for example, about 67 to 89%), more preferably about 70 to 90% (for example, about 73 to 89%), and particularly about 75 to 88, (for example, about 77 to 88%).
[0145] The plural rectifying elements may form an integrated rectifying member. The casing of the rectifying member and rectifying element may be formed of a pipe body of a nozzle body to form a rectifying pipe body having a built-in division wall structure. A filter element having an entering flow path may be attached by screwing or other means upstream of the rectifying pipe body, and a pipe body having an intermediate flow path may be attached by screwing or other means downstream of the rectifying pipe. The rectifying member and the rectifying element may be formed of plastic, ceramics, or the like, and may usually be formed of a metal (a corrosion-resistant metal). The rectifying member and the rectifying element can be produced by metal injection molding, a method of drawing small-diameter inner pipe(s) inserted in a pipe, and other methods.
[0146] [Positional Relationship of Rectifying Element, or Others]
[0147] In order to divide or subdivide the fluid flow path into plural (two or more) flow path units, a rectifying element (or division wall unit) can be disposed or installed in each of plural sites (in particular, two sites) adjacent in the axial direction of the fluid flow path (rectifying flow path); and the plural rectifying elements which can be disposed or installed adjacently to each other configure or form a rectifying member. The rectifying element may include a hollow tubular casing (in particular, a cylindrical casing) and a division wall structure (partition wall structure) in the casing; the hollow tubular casing is capable of being installed or disposed in the fluid flow path (rectifying flow path) of the nozzle body, and the division wall structure is formed of partition walls (division walls or blades) with a wall surface extending in the axial direction.
[0148] The rectifying member includes plural rectifying elements, and may include 2 to 5, preferably 2 to 4, more preferably 2 or 3, and particularly 2 rectifying elements (a first rectifying element and a second rectifying element) depending on the configuration and application of the nozzle. It is sufficient that the rectifying member (plural rectifying elements) can be disposed or installed adjacently in the fluid flow path (rectifying flow path). The inner diameter of the rectifying flow path can be selected according to the application of the nozzle, and may be, for example, about 10 to 50 mm, preferably about 12 to 30 mm, and more preferably about 15 to 20 mm. The rectifying elements may be disposed or installed adjacently (or in contact) with predetermined intervals (or spaces) or without predetermined intervals (or spaces). For example, the interval or distance L2 between adjacent rectifying elements may be about 0 to 20 mm, or may be about 1 to 15 mm, preferably about 2 to 10 mm, and more preferably about 3 to 7 mm. It is preferred that the rectifying elements be disposed adjacently with predetermined intervals (or spaces) in order to improve the rectifying function accompanying the subdivision of the fluid by the division walls or partition walls.
[0149] In the flow path of the nozzle body, the rectifying elements may be disposed or installed so that the division walls (or partition walls) corresponding to these elements are contact with or close to each other, or may be disposed or installed at predetermined intervals (or spaces). The interval between the adjacent rectifying elements may be about 10 to 90%, preferably about 20 to 80%, and more preferably 30 to 70% of the inner diameter D of the fluid flow path. An excessively small interval may lower the rectifying function. An excessively large interval may enlarge the length of the nozzle.
[0150] As described above, the rectifying elements each provided with a division wall structure, wherein the division wall structures (partition wall structures) are similar or different from each other, may be disposed or installed adjacently in the fluid flow path. For example, the following may be installed: plural rectifying elements each having a similar or different lattice structure; plural rectifying elements each having a similar or different non-lattice structure; a combination of a rectifying element having a lattice structure and a rectifying element having a non-lattice structure. In order to stabilize jetting characteristics and to improve the productivity of the rectifying elements, it is preferred to adjacently dispose or install the rectifying elements each having a similar (or analogous) or the same division wall structure (partition wall structure) (in particular, the same structure such as the same lattice structure and the same non-lattice structure).
[0151] The adjacent rectifying elements may be installed or disposed in the fluid flow path of the nozzle body without displacement from each other in the circumferential direction. In the rectifying elements having the same or a similar division wall structure, in order to avoid overlapping of the division walls of the adjacent rectifying elements as viewed from the axial direction of the nozzle body, it is preferred that the rectifying elements can be installed or disposed in the fluid flow path with displacement from each other in the circumferential direction.
[0152] The adjacent rectifying elements do not necessarily need to installed or disposed in the nozzle body by positioning in the circumferential direction each other. The adjacent rectifying elements (in particular, rectifying elements having a similar or the same structure) may be provided with positioning portions which can be positioned in the circumferential direction to each other in order to install or dispose the division wall structure in a predetermined direction in the nozzle body. For example, in the opposed division wall structures, a partition wall forming one division wall structure may have a cutout (cutout portion) or notch (cut or slit), and a partition wall forming the other division wall structure may have a projection (or projection wall) adaptable to or installable in the cutout (cut or slit). The positioning portion for positioning the axially adjacent rectifying elements in the circumferential direction may be formed on a casing. The positioning portion of the casing is not limited to an engaging projection 12a and an engaging cutout 12b formed by notching or cutting an opening end portion of the casing; the positioning portion may include various positioning means using recessed and projected portions, for example, a combination of a cutout groove (keyway) extending in the axial direction at an opening edge (inner wall and/or outer wall) of the casing and a projection (key) capable of slidingly contacting with and engaging the groove.
[0153] When the X-axis or Y-axis of adjacent rectifying elements is defined as a reference axis, the displacement angle (phase angle in the circumferential direction) of the reference axis of one rectifying element (or casing) with respect to the reference axis of the other rectifying element (or casing) can be selected from a range of, for example, about 0 to 1800 (for example, 15 to 180°) according to the division wall structure, and may be about 0 to 90° (for example, about 15 to 90°), preferably about 30 to 90° (for example, about 45 to 90°), and more preferably about 60 to 90°. In order to subdivide a fluid, the rectifying elements (rectifying lattices) having a lattice division wall structure may be adjacently disposed at a displacement angle from each other in the circumferential direction of 15 to 90° (for example, 30 to 90°), preferably 45 to 90° (for example, 60 to 90°), and more preferably 80 to 900 (particularly 900). The rectifying elements (or casings) having a non-lattice division wall structure may be adjacently disposed at a displacement angle from each other in the circumferential direction of, for example, 5 to 180° (for example, 5 to 90°), preferably 15 to 120° (for example, 15 to 90°), more preferably 30 to 90°, and particularly 45 to 90° according to the configuration of the division wall structure, the number of radial walls, and other factors.
[0154] When the number of rectifying elements is X, adjacent rectifying elements may be capable of being disposed in a fluid flow path of a nozzle body with displacement (or shift) at a phase angle in the circumferential direction of θ(°)=180/X.
[0155] The circumferential division wall group and the inside division wall group are required to have the configuration (1) and/or (2). Specifically, (1) as viewed from the axial direction of the nozzle body, a plurality of rectifying elements is disposed in a configuration in which an intersection of division wall units of one rectifying element (for example, a downstream rectifying element) of axially adjacent rectifying elements (division wall units) is positioned within a flow path unit formed of division walls of the other rectifying element (for example, an upstream rectifying element), and such a configuration enables division or split of a fluid by the division walls (or partition walls) of the upstream rectifying element and further division or split of the divided or split fluid by the division walls (or partition walls) of the downstream rectifying element. Thus, as viewed from the axial direction of the nozzle body, an intersection of division wall units of one rectifying element of the adjacent rectifying elements is preferably in a position close to a central portion of a flow path unit formed of division wall units of the other rectifying element in comparison with a position close to a division wall (partition wall) of the other rectifying element. In particular, in a case where a plurality of rectifying elements is disposed in a configuration in which an intersection of division walls of one rectifying element is positioned in a central portion (or center) of a flow path unit formed of division walls of the other rectifying element, the fluid can effectively be subdivided from upstream to downstream to improve a rectifying function.
[0156] In the rectifying element having a non-lattice structure, as viewed from the axial direction of the nozzle body, an intersection of division walls or a division wall of one rectifying element of the adjacent rectifying elements may be positioned within a flow path unit (in particular, a central portion or a central portion in the circumferential direction) formed of division walls of the other rectifying element.
[0157] It is preferred that the division wall structure of the rectifying element form no narrow flow path, and (2) it is preferred that the inside division wall group be formed with regularly arranged or disposed division wall units, and the circumferential division wall be formed without forming a narrow flow path in relation to the inner wall of the casing. In particular, it is preferred that the rectifying element satisfy the following both characteristics: (1) the configuration in which an intersection of division wall units of one rectifying element in the adjacent rectifying elements is positioned within a flow path unit of a division wall unit of the other rectifying element, and (2) the configuration in which the circumferential division wall has no narrow flow path.
[0158] [Nozzle]
[0159] The nozzle according to the present invention includes the rectifying member disposed or installed in a fluid flow path. Examples of the type of the nozzle may include, but should not be limited to, a single-fluid nozzle for a liquid such as water, a two-fluid nozzle for a mixed fluid of air and a liquid such as water, and an air nozzle. A preferred nozzle may include a nozzle in which a high rectifying function is desired, particularly, a nozzle in which a high-density jetting of the fluid is desired; for example, a high-pressure nozzle (including a descaling nozzle and other nozzles) capable of removing a deposit, a coating layer, or other adhering materials from a base material or a base, and a cleaning nozzle (such as a high-pressure cleaning nozzle). Examples of the jetting (or jet) pattern may include, but should not be limited to, a straight shape and a conical shape, and preferably a flat-shaped jetting pattern in order to increase a cleaning and removal efficiency. A preferred nozzle may include a high-pressure nozzle, particularly, a descaling nozzle for removing a scale on a surface of a steel plate.
[0160] The structure of the nozzle body of such a nozzle is known, and a known structure can be adopted for the nozzle body. The nozzle body can be formed with one or more tubes (or pipes), and is usually provided with: an entering flow path capable of entering or introducing a fluid into the nozzle body; a rectifying flow path which is positioned downstream of the entering flow path and is capable of disposing or installing a rectifying member; and a jet flow path which is positioned downstream of the rectifying flow path and is capable of jetting the fluid from an orifice (discharge port). A preferred descaling nozzle body may be provided with: an entering flow path capable of entering a fluid into the nozzle body through a filter; a rectifying flow path which is positioned downstream of the entering flow path and is capable of disposing a rectifying member; an intermediate flow path extending in a downstream direction from the rectifying flow path; and a jet flow path (jet chamber) which has an inner diameter narrowed in a tapered shape (tapered) from the intermediate flow path and is capable of jetting the fluid from an orifice (discharge port) having a long and narrow shape or oval shape (for example, an elongated oval shape).
[0161] A rectifying member (a plurality of rectifying elements) is disposed or installed in the rectifying flow path. As described above, each rectifying element has a division wall structure formed with partition walls extending in the vertical and horizontal directions, the circumferential direction, and/or the radial directions. Since the rectifying element according to the present invention provides a small anisotropy of the flow rate distribution by the direction of the partition wall with respect to the long axis of the orifice, the rectifying element positioned at the most downstream among the rectifying elements [rectifying elements having a division wall structure (such as a lattice structure and a non-lattice structure) of a symmetrical configuration or the same configuration] can be disposed in various directions depending on the form of the orifice. With respect to the long axis direction of the orifice having a long and narrow shape or oval shape, the rectifying element positioned at the most downstream can be disposed or installed in the rectifying flow path with the partition wall angled in a range of 0 to 90°, for example, at 0°, 15°, 30°, 45°, 60°, or 90°. For the orifice (discharge port) having an anisotropic shape, the rectifying elements (in particular, rectifying lattices) may cause an anisotropy of the flow rate distribution of the fluid anisotropic to make the flow rate distribution ununiform, depending on the circumferential orientation of the rectifying element positioned at the most downstream. Thus, the rectifying element (particularly, the rectifying lattice) positioned at the most downstream may be disposed or installed with the partition wall oriented at an angle of about 0±10° or about 90±10° with respect to the long axis direction of the anisotropic-shaped orifice. As described above, use of the rectifying element (for example, a rectifying lattice) having no narrow flow path can reduce the anisotropy of the flow rate distribution of the fluid, and allows the uniformization of the flow rate distribution even if the partition wall of the rectifying lattice is oriented or directed at an angle of, for example, 45° or 90° with respect to the long axis direction of the orifice having a long and narrow shape or oval shape (for example, an elongated oval shape).
[0162] The intermediate flow path may have a flow path extending in the downstream direction with the same inner diameter, or as described above, may have at least one flow path having an inner diameter narrowed in a tapered shape (tapered) toward the downstream direction. For example, the intermediate flow path may have a first intermediate flow path (tapered flow path) having a flow path diameter narrowed in a tapered shape (tapered) toward the downstream direction; or may include the first intermediate flow path (tapered flow path) having the flow path diameter narrowed in a tapered shape toward the downstream direction, a second intermediate flow path extending with the same inner diameter from the first intermediate flow path, and a third intermediate flow path (tapered flow path) having a flow path diameter narrowed in a tapered shape (tapered) toward the downstream direction from the second intermediate flow path. The tapered flow path diameter may be narrowed in a straight shape or a curved shape with respect to the axis line.
[0163] The taper angle of the intermediate flow path may be, for example, about 3 to 20° (for example, about 4 to 17°), preferably about 5 to 15° (for example, about 6 to 12°), and more preferably about 6 to 10° (for example, about 6 to 9°).
[0164] When D3 represents an inner diameter of the upstream end of the intermediate flow path (the downstream end of the rectifying flow path) and L3 represents a length of the intermediate flow path extending in the downstream direction from the rectifying flow path to reach a jet flow path, L3/D3 may be, for example, about 3.5 to 7.5, preferably about 4 to 7, and more preferably about 4.5 to 6.5.
[0165] The nozzle tip has a jet flow path which is tapered and is opened at an orifice (discharge port), and is usually provided with a flow path extending in the downstream direction with the same inner diameter from the intermediate flow path and a jet flow path which is tapered from the flow path and is opened at an orifice (discharge port). The taper angle θ2 of the jet flow path may be, for example, about 25 to 75° (for example, about 30 to 70°), preferably about 35 to 65° (for example, about 40 to 60°), and more preferably about 45 to 55°. The jet flow path may be formed with an inclined wall having a single taper angle or may be formed with inclined walls having multiple (for example, two) taper angles. For example, inclined walls having two taper angles including the taper angle θ2 of the flow path may include an inclined wall (inclined flow path) having a taper angle about 1 to 20° (for example, about 2 to 10°) smaller or larger than the taper angle θ2, particularly an inclined wall having a taper angle smaller than the taper angle θ2, upstream of the flow path having the taper angle θ2.
[0166] According to the use of the nozzle and the jet form or jetting pattern of the fluid, the orifice (discharge port) may be opened in a circular shape or a polygonal shape; the orifice may be opened in a long and narrow shape (or a slit shape) or an oval shape (for example, a long and narrow oval shape). Use of the orifice having such a shape allows jetting of the fluid in a fan-shaped flat pattern and formation of a jetting pattern suitable for a descaling nozzle.
[0167] The orifice may be opened at a flat tip surface of a nozzle tip. In a preferred embodiment, the tip surface of the nozzle tip has a radially extending curved groove having a U-shaped cross section, and the jet flow path is opened at a center or central portion of the curved recessed surface of the curved groove. The curved recessed surface may have a configuration in which both side portions are raised in the front direction toward the radial direction from a central portion (the lowermost portion or the deepest portion) where the orifice (discharge port) is opened.
[0168] The nozzle tip can be formed of various materials according to the application. For example, a nozzle tip of a descaling nozzle can be formed of a cemented carbide.
[0169] With respect to the filter positioned upstream of the rectifying member, a filter element having a cylindrical cross section and having an inflow hole for introducing the fluid may practically be used. The inflow hole can be formed in at least a circumferential or peripheral wall of the filter element, preferably a circumferential or peripheral wall and an end wall (an upstream end wall) of the filter element. The shape of the inflow hole may include, but should not be limited to, an independent hole shape such as a circular, an oval, or a polygonal shape (e.g., a triangular or a quadrilateral shape), a long and narrow shape (a slit shape), or other shapes. The slit-shaped inflow hole may extend in the axial direction with intervals in the circumferential direction.
[0170] A preferred filter element has a plurality of inflow holes and/or slit-shaped inflow holes formed in at least a circumferential wall thereof. A further preferred filter element is in a perforated form having a plurality of inflow holes scattered in a circumferential or peripheral wall and an end wall (an upstream end wall) thereof. For the slit-shaped inflow hole, flat foreign matters may enter the entering flow path to cause clogging of the division wall structure of the rectifying element. Thus, a preferred inflow hole has the above-mentioned independent hole shape, particularly, a circular shape.
[0171] The hole diameter of the inflow hole (a diameter of an inscribed circle of the inflow hole or a long axis length of the inflow hole) may be larger than the minimum flow path diameter of the division wall structure of the rectifying element. In order to prevent clogging of the rectifying element and decreased rectification, the hole diameter of the inflow hole is preferably substantially the same as the minimum flow path diameter of the division wall structure of the rectifying element, particularly, smaller than the minimum flow path diameter of the division wall structure. The hole diameter of the inflow hole can be selected from a range of, for example, about 0.5 to 5 mm (for example, about 1 to 3 mm) according to the configuration of the inflow hole, the species of the jet fluid, or others, and may be about 1 to 2.5 mm, preferably about 1.2 to 2.2 mm, and more preferably about 1.5 to 2 mm. The hole diameter of the inflow hole can be interchangeably replaced with an average hole diameter or a minimum hole diameter.
[0172] The offset flow path length L1 between the downstream end of the inflow hole of the filter element and the upstream end of the rectifying member may be about 0 to 20 mm, about 5 to 15 mm, and preferably about 7.5 to 12.5 mm.
[0173] The filter (and the filter element) may be formed of a plastic, a ceramics, or other materials, and can usually be formed of a metal (for example, a corrosion-resistant metal). The filter (and the filter element) can be produced by using injection molding, cutting, pore electrical discharge machining, or other means.
[0174] As the fluid, there may be used a gas (e.g., air, an inert gas), a liquid, or a mixed fluid of a gas and a liquid, depending on the application, preferably water and/or air, and particularly water.
[0175] The pressure of the fluid can be selected from a range of about 0.1 to 100 MPa according to the application of the nozzle. For a high-pressure nozzle, particularly a descaling nozzle, the pressure of the fluid (in particular, water pressure) may be selected from a range of about 10 to 25 MPa, about 10 to 40 MPa, about 10 to 60 MPa, or about 15 to 55 MPa (for example, about 20 to 50 MPa) depending on, for example, the degree of scale formation in a rolling step of a steel mill.
[0176] In the present invention, the rectifying element and the nozzle may be configured by combining respective elements and configurations of various embodiments, including preferred embodiments described in the specification of this application. For example, the rectifying member may include two rectifying elements which can be disposed or installed with a predetermined interval or space in the axial direction of the cylindrical rectifying flow path, and the division wall structure of such a rectifying element may include a peripheral division wall group and an inside division wall group; the peripheral division wall group may include division walls contacting or connecting with an inner wall of a cylindrical casing and being adjacent in the circumferential direction, and the inside division wall group may include partition walls being adjacent to the inside of the peripheral division wall group and extending in vertically, horizontally, circumferentially, and/or radially. Preferred configurations or forms of such rectifying member and nozzle are as follows.
[0177] (A) Lattice Structure
[0178] A division wall structure having a lattice structure in which horizontal partition walls extend in the X-axis direction with the same pitch (or at regular intervals) and vertical partition walls extend in the Y-axis direction with the same pitch (or at regular intervals), and the horizontal partition walls and the vertical partition walls are symmetrical (line-symmetric) with respect to the X-axis or the Y-axis, respectively, as the central axis. The division wall structure has a relationship in which either one of the horizontal partition walls and the vertical partition walls has n partition walls and the other has n+1 partition walls (where n denotes an integer of 3 to 5), and the division wall structure has a peripheral division wall group with no narrow division wall and has the following configurations:
[0179] (A-1) as shown in
[0180] of the partition walls with an odd number of partition walls, the central partition wall traverses or crosses the central portion of the fluid flow path (or casing), a partition wall (one or more partition walls) positioned in the central region (or inside region), including the central partition wall, is connected (or bonded) to the inner wall of the casing, and a partition wall positioned in a side region (both side regions) (at least a partition wall close to or facing the inner wall of the casing) has both ends connected or bonded to partition walls having an even number of partition walls without reaching or joining to the inner wall of the casing.
[0181] (A-2) In contrast to the above-mentioned embodiment, as shown in
[0182] the partition walls with an even number of partition walls are connected (or bonded) to the inner wall of the casing without traversing the central portion of the fluid flow path (or casing); of the partition walls with an even number of partition walls, a partition wall (one or more partition walls) positioned in the central region (or inside region) is connected (joined or bonded) to the inner wall of the casing, and a partition wall positioned in a side region (both side regions) (at least a partition wall close to or facing the inner wall the of the casing) has both ends connected or bonded to the partition walls having an odd number of partition walls without reaching or joining to the inner wall of the casing.
[0183] (A-3) Further, as shown in
[0184] the central partition wall of the partition walls with an odd number of partition walls traverses or crosses the central portion of the fluid flow path (or casing), a partition wall (one or more partition walls) positioned in the central region (or inside region), including the central partition wall, is connected (or bonded) to the inner wall of the casing;
[0185] of the partition walls with an even number of partition walls, a partition wall positioned in a side region (both side regions) (at least a partition wall close to or facing the inner wall of the casing) has both ends connected or bonded to the partition walls having an odd number of partition walls without reaching or joining to the inner wall of the casing;
[0186] of the partition walls with an odd number of partition walls, a partition wall positioned in a side region (both side regions) (at least a partition wall close to or facing the inner wall of the casing) has both ends connected or bonded to the partition walls having an even number of partition walls without reaching the inner wall of the casing.
[0187] These configurations (A-1) to (A-3) may have at least one characteristic selected from the following (i) and (ii).
[0188] (i) Among a plurality of extending partition walls, at least the shortest extending partition wall (or an extending partition wall having the smallest length) is absent, and at least the longest extending partition wall (or an extending partition wall having the largest length) is connected or bonded to the inner wall of the casing without absence.
[0189] (ii) The partition walls having a larger number of partition walls are formed with a pitch P substantially equally dividing the inner diameter (fluid flow path) D of the casing [P=D/(n+2)]; the partition walls having a smaller number of partition walls are formed with a pitch substantially the same as the pitch P with the axial center of the casing (fluid flow path) as a center.
[0190] (A-4) The partition walls with an even number of partition walls are connected (or bonded) to the inner wall of the casing without traversing the central portion of the fluid flow path (or casing);
[0191] the central partition wall of the partition walls with an odd number of partition walls traverses or crosses the central portion of the fluid flow path (or casing) and is connected (or bonded) to the inner wall of the casing;
[0192] (iii) assuming that the horizontal partition walls and the vertical partition walls equally dividing the inner diameter (fluid flow path) D of the casing are formed with reference to the axial center (center) of the casing, both side portions (or side regions) in the horizontal partition walls and/or the vertical partition walls are absent (or there are no both side portions in the horizontal partition walls and/or the vertical partition walls); and/or
[0193] (iv) the horizontal partition walls and the vertical partition walls have a smaller pitch near the central portion of the casing (or fluid flow path) (or have a pitch which is sequentially smaller toward the central portion).
[0194] (B) Non-Lattice Division Wall Structure
[0195] (b-1) A division wall structure in which the inside division wall group includes a honeycomb-shaped division wall (a regular-hexagonal division wall unit), and the peripheral division wall group includes extending partition walls extending in the radial directions with the same interval (pitch) from circumferentially different positions of the inside division wall group and being connected or joined to the inner wall of the casing; the division wall structure has a symmetrical shape (line-symmetric shape) with respect to the X-axis or the Y-axis as the central axis; and in the peripheral division wall group, a non-lattice division wall unit formed with the extending partition walls adjacent to each other and the inner wall of the casing has an opening area substantially the same as or larger than the opening area of the division wall unit of the inside division wall group.
[0196] (b-2) A division wall structure including 2 to 4 (in particular, 2 or 3) concentric annular walls, and intermediate radial walls extending in the radial direction to connect these adjacent annular walls, wherein each one of the annular walls is formed of a hexagonal- to dodecagonal ring or circular ring; the inside division wall group comprises radially extending intermediate radial walls at different positions in the circumferential direction to connect the annular walls (or inner or inside annular walls) adjacent to each other in at least the radial direction; the peripheral division wall group comprises extending partition walls (outer radial walls) from the outermost annular wall to reach the inner wall of the casing at different positions in the circumferential direction from the radial walls extending from an annular wall adjacent to the outermost annular wall.
[0197] The division wall structure (b-2) may include a plurality of innermost radial walls radially spreading (or extending) from the central portion of the innermost annular wall (in particular, at equal intervals or at equal angles in the circumferential direction) to reach circumferentially different positions from the extending positions of the intermediate radial walls in the innermost annular wall.
[0198] Also in the division wall structure (b-2), the opening area of the division wall unit of the peripheral division wall group may be 80% or more and preferably 90% or more with respect to that of the inside division wall group, particularly, may be substantially the same as or larger than that of the inside division wall group.
[0199] In the division wall structure (b-2), the number of radial walls forming the inside division wall group is 0 to 8 (preferably 2 to 6) in a tubular flow path formed with the innermost annular wall, and is 4 to 14 (preferably 5 to 12, more preferably 6 to 10) in one annular flow path formed between annular walls adjacent to each other, the number of extending partition walls forming the peripheral division wall group is 5 to 18 (preferably 6 to 14, more preferably 8 to 12), and the number of the extending partition walls may be larger than the number of the radial walls forming the inside division wall group.
[0200] In the embodiments (b-1) and (b-2), particularly, the embodiment (b-2), each radius of the annular walls in one rectifying element may be the same as or different from that of the annular walls in the other rectifying element, and the radial walls (inside, intermediate, outer radial walls) in one rectifying element may be provided at the same or different positions in the circumferential direction from the radial walls in the other rectifying element so that an intersection of division walls or a division wall (a radial wall) of one rectifying element can be positioned within a flow path unit (particularly, the central portion or the central portion in the circumferential direction) formed with the division walls of the other rectifying element.
[0201] The division wall structures (A) and (B) may further have at least one characteristic selected from the following (v) and (vi).
[0202] (v) The opening area ratio R of the rectifying element is 70 to 90% and preferably 75 to 881.
[0203] (vi) In one rectifying element, the minimum flow path diameter is 1.6 to 2.8 mm, preferably 1.7 to 2.5 mm, and more preferably 1.8 to 2.3 mm, as the diameter of the inscribed circle.
[0204] (C) Rectifying Element
[0205] Rectifying elements capable of being disposed or installed adjacently to each other in two adjacent sites in a fluid flow path extending in the axial direction of the nozzle body, each rectifying element including a cylindrical casing and a division wall structure of the above-mentioned (A) or (B) formed in the casing. The rectifying elements may be capable of being disposed or installed in the two adjacent sites in the fluid flow path in a state in which the rectifying elements are displaced from each other in the circumferential direction.
[0206] (D) Nozzle
[0207] A descaling nozzle which includes: a nozzle body having a rectifying flow path, and two rectifying elements disposed or installed with a predetermined interval in the rectifying flow path of the nozzle body; each rectifying element is a rectifying element of the above-mentioned (A) or (B); in the above-mentioned rectifying element (rectifying lattice) having a lattice structure (A), the adjacent rectifying lattices may be disposed or installed in a state in which the partition walls (vertical and horizontal partition walls) of one rectifying lattice is displaced or traversed with respect to those of the other rectifying lattice at an angle of 80° to 90° (in particular, 90°) in the circumferential direction; in the above-mentioned rectifying element having a non-lattice structure (B), the adjacent rectifying elements may be disposed or installed in a state in which the rectifying elements are displaced from each other at an angle of 5 to 180° (in particular, 30 to 90°) in the circumferential direction.
[0208] The descaling nozzle may be provided with a perforated filter element upstream of the nozzle body, and the filter element may have at least a circumferential wall having inflow holes with a hole diameter substantially the same as or smaller than the minimum flow path diameter of the rectifying element.
[0209] (E) Further, the present invention also encompasses use of a rectifying member capable of being disposed or installed in the fluid flow path extending in the axial direction of the nozzle body (or use of a rectifying member for rectifying a fluid). In this use, the rectifying member includes rectifying elements capable of being disposed or installed adjacently to each other in the axial direction of the fluid flow path.
EXAMPLES
[0210] The following examples are intended to describe this invention in further detail and should by no means be interpreted as defining the scope of the invention.
[0211] [Structure of Nozzle]
[0212] A descaling nozzle having a structure shown in
[0213] Each of rectifying members described in Examples, Reference Examples and Comparative Examples was installed in (attached to) the rectifying flow path 6; an industrial water as a fluid was jetted in a jetting (or spraying) pattern spreading in a fan shape under the following jetting conditions, and the following thickness collision force test was conducted to measure a collision force.
[0214] [Jetting Conditions]
[0215] Spray jet pressure (water pressure): 15 MPa
[0216] Discharge flow rate (amount of water): 111 L/min
[0217] Jet angle (spread angle of a fan-shaped jetting pattern from a discharge port): about 36.5°
[0218] Jet distance from discharge port: H=200 mm (if necessary, H=300 mm)
[0219] Width of jetting pattern at measurement distance: 135 mm (jet distance: H=200 mm), 194 mm (jet distance: H=300 mm)
[0220] [Collision Force Test]
[0221] A pressure receiving part (1 mmϕ) of a load sensor (manufactured by Showa Sokki Corporation, “DBJ-10”) was moved in a thickness direction of a jetting pattern spreading in a fan shape to cross or traverse the jetting pattern, and the pressure distribution was recorded with a thickness of the jetting pattern (a spray thickness) as a horizontal axis and a received pressure per unit area as a vertical axis. The highest pressure in the pressure distribution was recorded as the highest collision force (hereinafter, may simply be referred to as “collision force”).
[0222] A single or two rectifying elements were disposed in the rectifying flow path 6, and the two rectifying elements were installed at an interval L2 of 5 mm. Except for Example 8, the two rectifying elements were installed with displacement from each other at an angle of 90° in a circumferential direction in the rectifying flow path 6. In Example 8, the two rectifying elements were installed with displacement from each other at an angle of 30° or 90° (Example 8-1), an angle of 180° (Examples 8-2, 8-4, and 8-5), or an angle of 90° (Example 8-3) in the circumferential direction.
Example 1 (Rectifying Element Having a Lattice Structure with a Narrow Flow Path Formed Therein)
[0223] Rectifying elements (rectifying lattices) shown in
[0224] Example 1-1: Number of horizontal partition walls: n=3, Number of vertical partition walls: n+1=4 (a lattice structure shown in
[0225] Example 1-3: Number of horizontal partition walls: n=5, Number of vertical partition walls: n+1=6 (a lattice structure shown in
[0226] In the rectifying flow path 6 of the nozzle body, the most downstream rectifying lattice (a first rectifying lattice or a first rectifying element) was installed with directing or orienting the partition wall of the rectifying lattice in the long axis direction of the orifice, and a second rectifying lattice (a second rectifying element) was installed at an interval L2 of 5 mm relative to the first rectifying lattice with circumferentially displacing the partition wall of the second rectifying lattice at an angle of 90° with respect to the partition wall of the first rectifying lattice.
[0227] The results are shown in the table below.
TABLE-US-00001 TABLE 1 Thickness Opening Collision of area force (MPa) partition Pitch ratio H = H = wall (mm) (mm) R (%) 200 mm 300 mm Example 0.6 4.25 73.6 1.08 0.64 1-1 0.5 77.8 1.09 0.65 0.4 82.0 1.10 0.64 0.3 87.0 1.10 0.63 Example 0.7 3.40 64.5 1.06 0.62 1-2 0.6 69.1 1.08 0.63 0.5 73.8 1.10 0.63 0.4 78.7 1.14 0.67 0.3 83.7 1.17 0.68 Example 0.6 2.80 63.3 1.08 0.63 1-3 0.5 68.8 1.11 0.65 0.4 74.5 1.15 0.67 0.3 80.5 1.19 0.69 0.2 86.7 1.20 0.69 Com- 0.5 3.0 70.3 1.04 0.62 parative Example 3
[0228] As apparent from the above results, the collision force increases with decreasing thickness of the partition wall and with increasing opening area ratio R. In particular, the collision force increases when the opening area ratio R is 70 to 90% (especially 75 to 89%). Furthermore, the collision force tends to be greater with increasing number of lattice division walls (partition walls) and with narrowing pitch. The rectifying elements of Examples having lattice division walls show a higher collision force compared with the rectifying member of Comparative Example 3 having a honeycomb structure when compared in the same opening area ratio R.
Example 2 (Rectifying Lattice Mainly Having No Narrow Flow Path Formed Therein)
[0229] A nozzle performance was evaluated in the same manner as in Example 1 except that the following rectifying lattices were used: a rectifying lattice having a lattice structure shown in
[0230] Example 2-1: Thickness of partition wall: 0.5 mm, Total axial length of axially adjacent two partition walls: 20 mm, Number of horizontal partition walls: n=4, Number of vertical partition walls: n+1=5, Pitch: 3.4 mm, Minimum flow path diameter: 2.14 mm (a lattice structure shown in
[0231] Example 2-2: Thickness of partition wall: 0.5 mm, Total axial length of axially adjacent two partition walls: 20 mm, Number of horizontal partition walls: n+1=5, Number of vertical partition walls: n=4, Pitch: 3.4 mm, Minimum flow path diameter: 2.14 mm (a lattice structure shown in
[0232] Example 2-3: Thickness of partition wall: 0.5 mm, Total axial length of axially adjacent two partition walls: 20 mm, Number of horizontal partition walls: n=5, Number of vertical partition walls: n+1=6, Pitch: 2.8 mm, Minimum flow path diameter: 1.2 mm (a lattice structure shown in
[0233] The results are shown in the table below.
TABLE-US-00002 TABLE 2 Angle Opening Collision to area force (MPa) orifice ratio H = H = (°) R (%) 200 mm 300 mm Example 2-1 0 73.6% 1.16 0.66 45 1.13 0.65 90 1.14 0.65 Example 2-2 0 73.2% 1.14 0.65 45 1.11 0.63 90 1.14 0.64 Example 2-3 0 70.7% 1.10 0.63 45 1.17 0.67 90 — —
[0234] As apparent from the above results, the rectifying lattice (the rectifying element) of Example 2 shows a high collision force. In particular, the rectifying lattices (the rectifying elements) of Examples 2-1 and 2-2 show a small anisotropy of the collision force to the long axis of the orifice since the collision force is high even though the partition wall has a different angle with respect to the long axis of the orifice.
Example 3 (Positional Relationship Between Orifice and Rectifying Lattice Having Narrow Flow Path Formed Therein)
[0235] A nozzle performance was evaluated in the same manner as in Example 1 except that a rectifying element (a rectifying lattice) having a division wall structure shown in
TABLE-US-00003 TABLE 3 Angle Collision Opening to force (MPa) area orifice H = H = ratio (°) 200 mm 300 mm R (%) Example 3 0 1.16 0.66 68.8% 45 1.06 0.59 90 1.12 0.65
[0236] As apparent from the above results, the rectifying lattice shows a high collision force even if a narrow flow path is formed in a peripheral division wall of a lattice structure in association with an inner wall of a casing. Compared with a rectifying lattice having no narrow flow path, the rectifying lattice with the narrow flow path may slightly change the collision force depending on the angle of the partition wall to the long axis of the orifice, and tends to increase an anisotropy to the long axis of the orifice. Even the rectifying lattice including the narrow flow path can reduce the anisotropy by adjusting the circumferential displacement angle.
Example 4 (Rectifying Lattice Having Partition Walls Shifted to Central Region Thereof)
[0237] A performance of a rectifying lattice was evaluated in the same manner as in Example 2 except that rectifying lattices shown in
[0238] Example 4-1: Thickness of partition wall: 0.5 mm, Total axial length of axially adjacent two walls: 20 mm, Number of horizontal partition walls: n+1=5, Number of vertical partition walls: n=4, Pitch: 2.6 mm (a lattice structure shown in
[0239] Example 4-2: Thickness of partition wall: 0.5 mm, Total axial length of axially adjacent two partition walls: 20 mm, Number of horizontal partition walls: n+1=5, Number of vertical partition walls: n=4, Pitch: 2.3 mm (a lattice structure shown in
[0240] Example 4-3: Thickness of partition wall: 0.5 mm, Total axial length of axially adjacent two partition walls: 20 mm, Number of horizontal partition walls: n+1=4, Number of vertical partition walls: n=3, Pitch: 2.8 mm (a lattice structure shown in
[0241] The results are shown in the table below.
TABLE-US-00004 TABLE 4 Angle to Collision force Opening area orifice (MPa) ratio R (°) H = 200 mm (%) Example 4-1 0 1.16 71.4 45 1.05 90 1.13 Example 4-2 0 1.17 70.7 45 1.14 90 1.14 Example 4-3 0 1.18 76.6 45 1.13 90 1.13
[0242] As apparent from the above results, the rectifying lattices of Example 4 show a high collision force. In particular, the rectifying lattices of Examples 4-2 and 4-3 show a small anisotropy of the collision force to the long axis of the orifice since the collision force is high even though the partition wall has a different angle with respect to the long axis of the orifice.
Example 5 (Rectifying Lattice with Variant Pitch of Partition Walls)
[0243] A rectifying lattice having a lattice structure as a division wall structure was prepared; the lattice structure had a thickness of a partition wall of 0.5 mm, a total axial length of axially adjacent two partition walls of 20 mm, the number of vertical partition walls of n=4, and the number of horizontal partition walls of n=4, provided that the vertical partition walls had a sequentially increased pitch toward a central portion as shown in
[0244] A nozzle performance was evaluated in the same manner as in Example 1, and the results shown in the table below were obtained. In the table, in the pitch column, the horizontal pitch (interval) of a plurality of vertical partition walls 84 extending in the vertical direction (Y-axis direction) is represented as “Ph”, and the vertical pitch (interval) of a plurality of horizontal partition walls 85 extending in the horizontal direction (X-axis direction) is represented as “Pv”. Further, “Ph1” shows a pitch (an interval or a distance) between two central vertical partition walls 84a adjacent to each other in a central portion (or a central area) or a central region among the four vertical partition walls 84, and “Ph2” shows a pitch (an interval) between either one of the central vertical partition walls 84a and the outermost vertical partition wall 84b adjacent to the central vertical partition wall 84a. Furthermore, “Pv1” means a pitch (an interval) between two central horizontal partition walls 85a adjacent to each other in a central portion or a central region among the four horizontal partition walls 85, and “Pv2” means a pitch (an interval) between either one of the central horizontal partition walls 85a and the outermost horizontal partition wall 85b adjacent to the central horizontal partition wall 85a.
TABLE-US-00005 TABLE 5 Opening Collision force (MPa) Pitch (mm) area ratio H = 200 H = 300 Pv1 Pv2 Ph1 Ph2 R (%) mm mm Example 5 2.5 2.65.1 2.58 2.58 74.6 1.06 0.56
[0245] As apparent from Table 5, even the rectifying lattice having the vertical partition walls with a sequentially increased pitch toward the central portion shows a high collision force.
Example 6 (Rectifying Lattice with Variant Pitch of Partition Walls)
[0246] A rectifying lattice having a lattice structure as a division wall structure was prepared; the lattice structure had a thickness of a partition wall of 0.5 mm, a total axial length of axially adjacent two partition walls of 20 mm, the number of vertical partition walls of n=4, and the number of horizontal partition walls of n+1=5, provided that the vertical and horizontal partition walls each had a sequentially increased pitch toward a central portion as shown in
[0247] A nozzle performance was evaluated in the same manner as in Example 1, and the results shown in the table below were obtained. In the table, in the pitch column, the horizontal pitch (interval) of a plurality of vertical partition walls 94 extending in the vertical direction (Y-axis direction) is represented as “Ph”, and the vertical pitch (interval) of a plurality of horizontal partition walls 95 extending in the horizontal direction (X-axis direction) is represented as “Pv”. Further, “Ph1” shows a pitch (an interval or a distance) between two central vertical partition walls 94a adjacent to each other in a central portion or a central region among the four vertical partition walls 94, and “Ph2” shows a pitch (an interval) between either one of the central vertical partition walls 94a and the outermost vertical partition wall 94b adjacent to the central vertical partition wall 94a. Furthermore, “Pv1” means a pitch (an interval) between the central horizontal partition wall 95a among the five horizontal partition walls 95 and an intermediate horizontal partition wall 95b adjacent to the central horizontal partition wall 95a, and “Pv2” means a pitch (an interval) between the intermediate horizontal partition wall 95b and the outermost horizontal partition wall 95c adjacent to the intermediate horizontal partition wall 95b.
TABLE-US-00006 TABLE 6 Opening Collision force (MPa) Pitch (mm) area ratio H = 200 H = 300 Pv1 Pv2 Ph1 Ph2 R (%) mm mm Example 3 2.8 2.9 2.6 72.1 1.13 0.57 6-1 Example 2.8 2.6 2.7 2.4 71.5 1.14 0.59 6-2 Example 2.6 2.4 2.5 2.3 71.1 1.17 0.57 6-3 Example 2.5 2.3 2.4 2.2 70.8 1.16 0.57 6-4 Example 2.3 2.1 2.2 2 70.4 1.13 0.55 6-5
[0248] As apparent from Table 6, even the rectifying lattice having the vertical and horizontal partition walls with a sequentially increased pitch toward the central portion shows a high collision force.
[0249] Moreover, even a rectifying lattice as shown in
Comparative Example 1 (Rectifying Element with Radial 5-Blade Division Walls)
[0250] A rectifying member described in Patent Document 3 was used. Specifically, a first rectifying element equipped with five radial blades and a second rectifying element equipped with five radial blades were disposed in a rectifying flow path at an interval L2 of 5 mm with circumferentially displacing from each other at an angle of 36°. Each rectifying element has blades (thickness: 0.5 mm, axial length: 10 mm) with circumferentially equal intervals of a shaft member. The minimum flow path diameter was 4.9 mm in terms of an inscribed circle.
Comparative Example 2 (Rectifying Element with Radial 12-Blade Division Walls)
[0251] A nozzle described in Example 3 of Japanese Patent Application Laid-Open Publication No. 2011-115749 (JP 2011-115749 A) was used. The nozzle has a rectifying member equipped with 12 radial blades (thickness: 0.5 mm, axial length: 25 mm) with circumferentially equal intervals of a shaft member. The minimum flow path diameter was 3.1 mm in terms of an inscribed circle.
Comparative Example 3 (Two Rectifying Elements with Honeycomb-Shaped Division Wall Structure and with Narrow Flow Path Formed in Peripheral Division Wall Group)
[0252] A rectifying element with a honeycomb-shaped division wall structure shown in
Reference Example 1 (Two Rectifying Elements with Honeycomb-Shaped Division Wall Structure and with Narrow Flow Path Formed in Peripheral Division Wall Group)
[0253] A collision force was evaluated in the same manner as in Comparative Example 3 except that the two rectifying elements having the structure of Comparative Example 3 were disposed in the rectifying flow path at an interval L2 of 5 mm without circumferential displacement.
Reference Example 2 (Single Rectifying Element with Honeycomb-Shaped Division Wall Structure and with Narrow Flow Path Formed in Peripheral Division Wall Group)
[0254] A single rectifying element similar to that in Comparative Example 3 was used except that a partition wall had an axial length of 20 mm. Specifically, a rectifying element was prepared by forming a honeycomb-shaped division wall structure with an inscribed circle diameter of 2.5 mm in a cylindrical casing (inner diameter: 17 mm). The honeycomb-shaped division wall structure comprises an inside division wall group comprising: a regular-hexagonal division wall unit formed with partition walls (thickness: 0.5 mm, axial length: 20 mm) positioned in the central portion, and a plurality of regular-hexagonal division wall units adjacent circumferentially and radially to each partition wall (or division wall) of the central division wall unit (concretely, a configuration of the inside division wall group has five regular-hexagonal division wall units lined up in an X-axis direction). The rectifying element having such a structure was disposed in a rectifying flow path. The minimum flow path diameter was 2.5 mm for the inside division wall group and 0.75 mm for a peripheral division wall group, in terms of the inscribed circle.
Example 7 (Non-Lattice Rectifying Element Having No Narrow Flow Path)
[0255] A nozzle performance was evaluated in the same manner as in Example 1 except that the following rectifying elements were used: a rectifying element having a division wall structure provided with a honeycomb structure and radial walls shown in
[0256] Example 7-1: Thickness of partition wall: 0.3 mm, Total axial length of axially adjacent two partition walls: 20 mm, Pitch: 2.8 mm, Opening area ratio: R=82.7%, Minimum flow path diameter (in terms of inscribed circle): Inside division wall group=2.5 mm, Peripheral division wall group=2.35 mm
[0257] Example 7-2: Thickness of partition wall: 0.3 mm, Total axial length of axially adjacent two partition walls: 20 mm, Opening area ratio: R=84.4%, Minimum flow path diameter (in terms of inscribed circle conversion): Inside division wall group=2.17 mm, Peripheral division wall group=2.18 mm
[0258] The rectifying element of Example 7-1 has a honeycomb-shaped division wall structure having an inside division wall group similar to that of Comparative Example 3, wherein the inside division wall group in Example 7-1 has a regular-hexagonal division wall unit with an inscribed circle diameter of 2.5 mm formed with partition walls (thickness: 0.3 mm, axial length: 10 mm) positioned in the central portion, and a plurality of regular-hexagonal division wall units adjacent circumferentially and radially to each partition wall of the central division wall unit to form a configuration in that five regular-hexagonal division wall units are lined up in an X-axis direction (a horizontal direction through an axis).
Example 8 (Rectifying Element with Annular Walls and Radial Walls)
[0259] A nozzle performance was evaluated in the same manner as in Example 1 except that the following rectifying elements were used: a rectifying element having a division wall structure shown in
[0260] The following table shows the results of rectifying members of Comparative Examples 1 to 3, Reference Examples 1 to 2, Example 7 and Example 8. In the table, in the columns of the minimum flow path diameter and the opening area ratio of Comparative Example 3, Reference Examples 1 to 2, Example 7 and Example 8, one digit after the decimal point is shown as a significant digit. The minimum flow path diameter in the column shows each minimum flow path diameter from the central flow path of the inside division wall group to the flow path of the peripheral division wall, separated by slashes in order from left to right.
TABLE-US-00007 TABLE 7 Thickness Minimum Opening Collision of flow path area force (MPa) partition diameter ratio H = H = wall (mm) (mm) R (%) 200 mm 300 mm Comparative 0.5 4.9 60.7 0.86 0.56 Example 1 Comparative 0.5 3.1 77.3 0.98 0.59 Example 2 Comparative 0.5 2.5/2.5/2.5/0.8 70.3 1.04 0.62 Example 3 Reference 0.5 2.5/2.5/2.5/0.8 70.3 1.02 0.60 Example 1 Reference 0.5 2.5/2.5/2.5/0.8 70.3 1.01 0.60 Example 2 Example 7-1 0.3 2.5/2.5/2.5/2.4 82.7 1.13 0.65 Example 7-2 0.3 2.2/2.2/2.2/2.2 84.4 1.14 0.66 Example 8-1 0.5 2.3/3.6 80.3 1.12 0.64 0.4 2.4/3.7 84.1 1.12 0.65 0.3 2.5/3.8 87.9 1.10 0.63 Example 8-2 0.6 2.0/2.2/2.5 77.6 1.08 0.60 0.5 2.1/2.3/2.6 81.2 1.09 0.63 0.4 2.2/2.4/2.6 84.8 1.11 0.63 0.3 2.3/2.5/2.7 88.4 1.12 0.64 Example 8-3 0.5 2.3/2.3/2.6 78.3 1.08 0.62 0.4 2.4/2.4/2.6 82.4 1.11 0.64 0.3 2.5/2.5/2.7 86.7 1.13 0.64 Example 8-4 0.5 1.6/2.3/2.6 75.8 1.12 0.64 0.4 1.7/2.4/2.6 80.4 1.14 0.66 0.3 1.8/2.5/2.7 85.0 1.18 0.67 Example 8-5 0.5 3.0/1.6/1.9/2.0 74.9 1.09 0.63 0.4 3.1/1.7/2.0/2.1 79.6 1.11 0.64 0.3 3.2/1.8/2.1/2.1 84.5 1.16 0.65
[0261] As apparent from the comparison of Comparative Examples (in particular, comparison with Comparative Example 3) with Example 7-1 in the table, even if an inside division wall group has a honeycomb-shaped division wall structure, the collision force is improved (or increased) by forming a division wall structure having radial walls and having no narrow flow path in a circumferential division wall structure.
[0262] Further, as apparent from the comparison of Comparative Examples (in particular, Comparative Examples 1 and 2) with Examples 7-2 and 8, even though a rectifying element has radial walls, the collision force is improved (or increased) by forming a division wall structure configured with a combination of one or more annular walls with radially extending radial walls from circumferentially different positions.
[0263] As apparent from the comparison of Comparative Example 3 with Reference Examples 1 to 2 having the same opening area ratio, the collision force is improved (or increased) by axially disposing a plurality of rectifying elements at interval(s) with circumferentially displacing the rectifying elements from each other (specifically, when the arrangement of the rectifying elements is viewed from the axial direction of the nozzle body, an intersection of division walls of one of the adjacent rectifying elements is positioned within a flow path unit defined with a division wall of the other rectifying element).
[0264] Furthermore, a nozzle performance was evaluated in the same manner as in Example 2 except that the evaluated rectifying element was a rectifying element (Example 8-4) provided with a division wall structure shown in
TABLE-US-00008 TABLE 8 Angle to Collision force (MPa) orifice (°) H = 200 mm H = 300 mm Example 8-4 0 1.14 0.64 10 1.12 0.65 20 1.12 0.63
[0265] As shown in Table 8, the rectifying element having a non-lattice structure also shows a high collision force and a small anisotropy of a flow rate distribution relative to the long axis of the orifice, even though the angle of the partition wall relative to the long axis of the orifice is different.
[0266] [Relationship Between Opening Area Ratio and Collision Force in Examples]
[0267] The relationship between the opening area ratio R and the collision force (H=200 mm) in the above Examples is shown in
[0268] As apparent from
Example 9 (Filter Unit)
[0269] (1) Perforated Filter Unit
[0270] An industrial water was jetted for 8.5 seconds in the same manner as in Example 1 except that a filter unit shown in
[0271] The results showed that 44 particles adhered to the holes of the filter unit, and no clogging particle was observed in the rectifying element.
[0272] (2) Slit Filter Unit
[0273] The industrial water was jetted by in the same manner as in Example 9 (1) by using a filter unit having slit (slit-shaped) inflow holes (length: 15 mm, width: 1.5 mm, circumferential pitch: 30°) instead of the perforated filter unit and using the rectifying element of Example 1-3 (the number of horizontal partition walls: n=5, the number of vertical partition walls: n+1=6, having a narrow flow path, thickness of a partition wall: t=0.5 mm, minimum flow path diameter: minimum flow path diameter of peripheral division wall group=0.55 mm). Furthermore, the industrial water was jetted in the same manner as in the above Example 9 (1) except that the rectifying element of Example 2-1 (the number of horizontal partition walls: n=4, the number of vertical partition walls: n+1=5, having no narrow flow path, thickness of a partition wall: t=0.5 mm, minimum flow path diameter: minimum flow path diameter of peripheral division wall group=2.14 mm) was used instead of the rectifying element of Example 1-3.
[0274] The results showed that, in the nozzle provided with the rectifying element of Example 1-3, the slits of the filter unit were clogged with 3 alumina particles, and 18 clogging particles (alumina particles) in total were found in the division walls of the peripheral division wall groups of the first and second rectifying elements. In contrast, in the nozzle provided with the rectifying element of Example 2-1, the slit (slit-shaped) inflow portions of the filter unit were clogged with 4 alumina particles, and no clogged particle was observed in the peripheral division wall group or the inside division wall group. Thus, use of a rectifying lattice having no narrow flow path shown in Example 2-1 or the like allows prevention of clogging while increasing the collision force.
[0275] From these results, for the rectifying element having a division wall structure, it is advantageous to use the perforated filter unit having inflow holes smaller than the minimum flow path diameter of the rectifying element compared with the slit filter unit. In addition, use of the rectifying element having no narrow flow path effectively prevents clogging due to foreign matters or impurities.
INDUSTRIAL APPLICABILITY
[0276] The rectifying member and the nozzle according to the present invention can be used for various spray nozzles, for example, a cooling nozzle, a cleaning nozzle, a humidity-controlling nozzle, a drying nozzle, and a chemical-spraying nozzle. The rectifying member and the nozzle are preferably used or applied for a nozzle for which a high-density jetting of a fluid is desired (for example, a high-pressure nozzle capable of removing or peeling off a deposit, a coating layer, or others on a base material), and are particularly used or applied for a descaling nozzle.
REFERENCE SIGNS LIST
[0277] 1 . . . Fluid flow path [0278] 2 . . . Entering flow path [0279] 3 . . . Filter element [0280] 5 . . . Nozzle body [0281] 6 . . . Rectifying flow path [0282] 11 . . . Rectifying member [0283] 11a, 11b . . . Rectifying element [0284] 12 . . . Casing [0285] 13 . . . Lattice structure (Partition wall structure) [0286] 14, 34a to 34f, 44a to 44c, 84a, 84b, 94a, 94b . . . Vertical partition wall (Vertical division wall) [0287] 15, 35a to 35f, 45a to 45c, 85a, 85b, 95a to 95c . . . Horizontal partition wall (Horizontal division wall) [0288] 16a, 16b, 56 . . . Division wall unit [0289] 17, 37a to 37d, 57, 67a, 67b . . . Extending partition wall [0290] 18 . . . Peripheral division wall group [0291] 19 . . . Inside division wall group [0292] 26 . . . Jet flow path [0293] 28 . . . Orifice (Discharge port) [0294] 30 . . . Nozzle case [0295] 61a to 63a, 61b to 63b . . . Annular wall [0296] 65a, 66a, 64b to 66b . . . Radial wall