SELF-LUBRICATING FILM OVER WIDE TEMPERATURE RANGES IN VACUUM AND PREPARATION METHOD AND USE THEREOF

20230160052 · 2023-05-25

    Inventors

    Cpc classification

    International classification

    Abstract

    The present disclosure belongs to the technical field of functional films, and in particular relates to a self-lubricating film over wide temperature ranges in vacuum and a preparation method and use thereof. The present disclosure provides a self-lubricating film over wide temperature ranges in vacuum, including: a bonding layer, a transition layer and a lubricating layer laminated in sequence, wherein the bonding layer has a chemical composition of Ti; the transition layer has a chemical composition of Ti and TiB.sub.2; the lubricating layer has a chemical composition of Ti, TiB.sub.2 and MoS.sub.2. In the present disclosure, when the self-lubricating films over wide temperature ranges in vacuum are exposed to different temperatures, different components of Ti, TiB.sub.2 and MoS.sub.2 in the films may be correspondingly excited to enrich in frictional contact areas. The composition of each layer synergistically exerts a lubricating effect and improves the tribological properties and stability of the self-lubricating film over wide temperature ranges in vacuum in a vacuum over a wide temperature range.

    Claims

    1. A self-lubricating film over wide temperature ranges in vacuum, comprising: a bonding layer, a transition layer and a lubricating layer laminated in sequence, wherein the bonding layer has a chemical composition of Ti; the transition layer has a chemical composition of Ti and TiB.sub.2; the lubricating layer has a chemical composition of Ti, TiB.sub.2 and MoS.sub.2.

    2. The self-lubricating film over wide temperature ranges in vacuum according to claim 1, wherein in the transition layer, a molar ratio of Ti to TiB.sub.2 is within a range of 1:(1-2).

    3. The self-lubricating film over wide temperature ranges in vacuum according to claim 1, wherein in the lubricating layer, Ti is comprised in an amount of 10-30 at. %, B is comprised in an amount of 5-20 at. %, and the balance is MoS.sub.2.

    4. The self-lubricating film over wide temperature ranges in vacuum according to claim 1, wherein a thickness ratio of the bonding layer, the transition layer and the lubricating layer is within a range of 1:(1-3):(5-10).

    5. A method for preparing the self-lubricating film over wide temperature ranges in vacuum according to claim 1, comprising: using a Ti target to conduct a first unbalanced magnetron sputtering on a surface of a substrate to form a bonding layer on the surface of the substrate; using a Ti target and a TiB.sub.2 target to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer to form a transition layer on the surface of the bonding layer; and using a Ti target, a TiB.sub.2 target and a MoS.sub.2 target to conduct a third unbalanced magnetron sputtering on a surface of the transition layer to form the self-lubricating film over wide temperature ranges in vacuum on the surface of the substrate.

    6. The method according to claim 5, wherein the first unbalanced magnetron sputtering is conducted under the following conditions: a working gas is argon, the working gas has a pressure within a range of 0.1-0.4 Pa, the Ti target has a sputtering current within a range of 2-6 A, and a negative bias voltage is within a range of 100-400 V.

    7. The method according to claim 5, wherein the second unbalanced magnetron sputtering is conducted under the following conditions: a working gas is argon, the working gas has a pressure within a range of 0.1-0.4 Pa, the Ti target has a sputtering current within a range of 0.4-1 A, the TiB.sub.2 target has a sputtering current within a range of 2-6 A, and a negative bias voltage is within a range of 100-400 V.

    8. The method according to claim 5, wherein the third unbalanced magnetron sputtering is conducted under the following conditions: a working gas is argon, the working gas has a pressure within a range of 0.1-0.4 Pa, the Ti target has a sputtering current within a range of 0.4-1 A, the TiB.sub.2 target has a sputtering current within a range of 0.4-1 A, the MoS.sub.2 target has a sputtering current within a range of 1-3 A, and a negative bias voltage is within a range of 40-100 V.

    9. A method for using the self-lubricating film over wide temperature ranges in vacuum according to claim 1, wherein the self-lubricating film over wide temperature ranges in vacuum is used in an aerospace equipment component.

    10. The method according to claim 9, wherein a method for preparing the self-lubricating film over wide temperature ranges in vacuum on a surface of the aerospace equipment component comprises: preparing the self-lubricating film over wide temperature ranges in vacuum by taking the aerospace equipment component as a substrate; and after forming the self-lubricating film over wide temperature ranges in vacuum on a surface of the substrate, the substrate is not removed.

    11. The method according to claim 5, wherein in the transition layer, a molar ratio of Ti to TiB.sub.2 is within a range of 1:(1-2).

    12. The method according to claim 5, wherein in the lubricating layer, Ti is comprised in an amount of 10-30 at. %, B is comprised in an amount of 5-20 at. %, and the balance is MoS.sub.2.

    13. The method according to claim 5, wherein a thickness ratio of the bonding layer, the transition layer and the lubricating layer is within a range of 1:(1-3):(5-10).

    14. The method according to claim 9, wherein in the transition layer, a molar ratio of Ti to TiB.sub.2 is within a range of 1:(1-2).

    15. The method according to claim 9, wherein in the lubricating layer, Ti is comprised in an amount of 10-30 at. %, B is comprised in an amount of 5-20 at. %, and the balance is MoS.sub.2.

    16. The method according to claim 9, wherein a thickness ratio of the bonding layer, the transition layer and the lubricating layer is within a range of 1:(1-3):(5-10).

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0024] FIG. 1 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 at room temperature as a function of time.

    [0025] FIG. 2 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 100° C. as a function of time;

    [0026] FIG. 3 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 200° C. as a function of time.

    [0027] FIG. 4 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 300° C. as a function of time.

    [0028] FIG. 5 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 400° C. as a function of time.

    [0029] FIG. 6 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 500° C. as a function of time.

    [0030] FIG. 7 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 600° C. as a function of time.

    [0031] FIG. 8 shows a variation diagram of the average friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at different temperatures.

    DETAILED DESCRIPTION OF THE EMBODIMENTS

    [0032] The present disclosure provides a self-lubricating film over wide temperature ranges in vacuum, comprising: a bonding layer, a transition layer and a lubricating layer laminated in sequence,

    [0033] wherein the bonding layer has a chemical composition of Ti; the transition layer has a chemical composition of Ti and TiB.sub.2; the lubricating layer has a chemical composition of Ti, TiB.sub.2 and MoS.sub.2.

    [0034] In the present disclosure, the self-lubricating film over wide temperature ranges in vacuum comprises a bonding layer. In the present disclosure, the bonding layer has a chemical composition of Ti.

    [0035] In the present disclosure, the self-lubricating film over wide temperature ranges in vacuum comprises a transition layer. In the present disclosure, the transition layer has a chemical composition of Ti and TiB.sub.2. In the present disclosure, in the transition layer, a molar ratio of Ti to TiB.sub.2 preferably is in a range of 1:(1-2), more preferably 1:(1.2-1.8), and most preferably 1:(1.3-1.7).

    [0036] In the present disclosure, the self-lubricating film over wide temperature ranges in vacuum comprises a lubricating layer. In the present disclosure, the lubricating layer has a chemical composition of Ti, TiB.sub.2 and MoS.sub.2. In the present disclosure, in the lubricating layer, Ti preferably is comprised in an amount of 10-30 at. %, more preferably 12-28 at. %, and most preferably 15-25 at. %; B preferably is comprised in an amount of 5-20 at. %, more preferably 8-18 at. %, and most preferably 10-15 at. %; and the balance is MoS.sub.2.

    [0037] In the present disclosure, a thickness ratio of the bonding layer to the transition layer preferably is within a range of 1:(1-3), more preferably 1:(1.2-2.8), and most preferably 1:(1.5-2.5). In the present disclosure, a thickness ratio of the bonding layer to the lubricating layer preferably is within a range of 1:(5-10), more preferably 1:(5.5-9.5), and most preferably 1:(6-9).

    [0038] In the present disclosure, the self-lubricating film over wide temperature ranges in vacuum preferably has a thickness of 0.5-8 μm, more preferably 2-6 μm, and most preferably 3-5 μm.

    [0039] In the present disclosure, the self-lubricating film over wide temperature ranges in vacuum preferably has a friction coefficient of less than or equal to 0.08, and more preferably 0.01-0.08 in a vacuum and wide-temperature-range environment. In some embodiments, the sliding life is more than or equal to 1.0×10.sup.5 r; the vacuum has a vacuum degree of less than or equal to 1×10.sup.−3 Pa; the wide temperature range is from 18 to 600° C.

    [0040] The present disclosure further provides a method for preparing the self-lubricating film over wide temperature ranges in vacuum according to the above technical solution, comprising:

    [0041] using a Ti target to conduct a first unbalanced magnetron sputtering on a surface of a substrate to form a bonding layer on the surface of the substrate;

    [0042] using a Ti target and a TiB.sub.2 target to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer to form a transition layer on the surface of the bonding layer; and

    [0043] using a Ti target, a TiB.sub.2 target and a MoS.sub.2 target to conduct a third unbalanced magnetron sputtering on a surface of the transition layer to form the self-lubricating film over wide temperature ranges in vacuum on the surface of the substrate.

    [0044] In the present disclosure, unless otherwise specified, the substances used in the preparation method are all commercially available products well known to those skilled in the art.

    [0045] In the present disclosure, a Ti target is used to conduct a first unbalanced magnetron sputtering on a surface of a substrate to form a bonding layer on the surface of the substrate.

    [0046] In the present disclosure, in some embodiments, the substrate is a high-temperature alloy. There is no specific limitation on the high-temperature alloy, as long as the high-temperature alloy well-known to those skilled in the art may be used.

    [0047] Before the first unbalanced magnetron sputtering is conducted, in the present disclosure, in some embodiments, the substrate is subjected to pretreatment to obtain an activated substrate. In the present disclosure, in some embodiments, the pretreatment preferably is conducted by the following steps: washing and plasma treatment in sequence. In the present disclosure, in some embodiments, the washing is acetone washing. In the present disclosure, in some embodiments, the washing is conducted under ultrasonic conditions.

    [0048] In the present disclosure, in some embodiments, the plasma treatment is implemented by vacuuming a plasma processing chamber and then introducing a plasma gas. In the present disclosure, in some embodiments, the vacuum degree of the vacuuming plasma processing chamber is 4.0×10′ Pa. In the present disclosure, in some embodiments, the plasma treatment comprises the following conditions: a plasma gas is preferably argon, the plasma gas has a pressure within a range of 1-2 Pa; a pulsed bias voltage preferably is within a range of 400-800 V, more preferably 450-750 V, and most preferably 500-700 V, and the plasma treatment preferably is conducted for 20-60 min, more preferably 25-55 min, and most preferably 30-50 min.

    [0049] In the present disclosure, in some embodiments, the substrate surface is cleaned and activated through pretreatment.

    [0050] In the present disclosure, the first unbalanced magnetron sputtering is conducted under the following conditions: a working gas is preferably argon, the working gas preferably has a pressure within a range of 0.1-0.4 Pa, more preferably 0.15-0.35 Pa, and most preferably 0.2-0.3 Pa, the Ti target preferably has a sputtering current within a range of 2-6 A, more preferably 2.5-5.5 A, and most preferably 3-5 A, and a negative bias voltage preferably is within a range of 100-400 V, more preferably 150-350 V, and most preferably 200-300 V.

    [0051] In the present disclosure, after the bonding layer is obtained, a Ti target and a TiB.sub.2 target are used to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer to form a transition layer on the surface of the bonding layer.

    [0052] In the present disclosure, the second unbalanced magnetron sputtering is conducted under the following conditions: a working gas is preferably argon, the working gas preferably has a pressure within a range of 0.1-0.4 Pa, more preferably 0.15-0.35 Pa, and most preferably 0.2-0.3 Pa, the Ti target preferably has a sputtering current within a range of 0.4-1 A, more preferably 0.5-0.9 A, and most preferably 0.6-0.8 A, the TiB.sub.2 target preferably has a sputtering current within a range of 2-6 A, more preferably 2.5-5.5 A, and most preferably 3-5 A, and a negative bias voltage preferably is within a range of 100-400 V, more preferably 150-350 V, and most preferably 200-300 V.

    [0053] In the present disclosure, after the transition layer is obtained, a Ti target, a TiB.sub.2 target and a MoS.sub.2 target are used to conduct a third unbalanced magnetron sputtering on a surface of the transition layer to form the self-lubricating film over wide temperature ranges in vacuum on the surface of the substrate.

    [0054] In the present disclosure, the third unbalanced magnetron sputtering is conducted under the following conditions: a working gas preferably is argon, the working gas preferably has a pressure within a range of 0.1-0.4 Pa, more preferably 0.15-0.35 Pa, and most preferably 0.2-0.3 Pa, the Ti target preferably has a sputtering current within a range of 0.4-1 A, more preferably 0.5-0.9 A, and most preferably 0.6-0.8 A, the TiB.sub.2 target preferably has a sputtering current within a range of 0.4-1 A, more preferably 0.5-0.9 A, and most preferably 0.6-0.8 A, the MoS.sub.2 target preferably has a sputtering current within a range of 1-3 A, more preferably 1.3-2.8 A, and most preferably 1.5-2.5 A, and a negative bias voltage preferably is within a range of 40-100 V, more preferably 45-95 V, and most preferably 50-90 V.

    [0055] The present disclosure further provides use of the self-lubricating film over wide temperature ranges in vacuum according to the above technical solution or the self-lubricating film over wide temperature ranges in vacuum prepared by the method according to the above technical solution in an aerospace equipment component.

    [0056] There is no specific limitation on the aerospace equipment component. The component that requires the surface to have self-lubricating properties shall prevail, specifically, for example, mechanical moving components, and more specifically, for example, bearings or gears.

    [0057] In the present disclosure, in some embodiments, a method for preparing the self-lubricating film over wide temperature ranges in vacuum on the surface of the aerospace equipment component comprises: preparing the self-lubricating film over wide temperature ranges in vacuum by taking the aerospace equipment component as a substrate; and after forming the self-lubricating film over wide temperature ranges in vacuum on a surface of the substrate, the substrate is not removed. Other preparation methods are consistent with the method for preparing the self-lubricating film with wide temperature ranges under vacuum. The self-lubricating film over wide temperature ranges in vacuum formed on the surface of the aerospace equipment component confers an excellent self-lubricating property on the surface of the aerospace equipment component in a vacuum over a wide temperature range.

    [0058] In order to further illustrate the present disclosure, a self-lubricating film over wide temperature ranges in vacuum, a preparation method and use thereof provided by the present disclosure will be described in detail below with reference to the examples, but they should not be construed as limiting the protection scope of the present disclosure. Apparently, the described examples are only a part of, but not all, the examples of the present disclosure. All other examples obtained by a person of ordinary skill in the art based on the examples of the present disclosure without creative efforts shall fall within the protection scope of the present disclosure.

    Example 1

    [0059] A substrate was washed with acetone under ultrasonic conditions, and then placed in an unbalanced magnetron sputtering vacuum chamber. The chamber was vacuumed to 3.0×10.sup.−3 Pa. Argon was introduced until the pressure in the chamber was 1.0 Pa. A surface of the substrate was subjected to a plasma treatment at a pulsed bias voltage of 400 V for 60 min, obtaining an activated substrate.

    [0060] A Ti target was used to conduct a first unbalanced magnetron sputtering on a surface of the activated substrate. The first unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the Ti target had a sputtering current of 2 A and a negative bias voltage was 100 V. A bonding layer with a thickness of 200 nm was formed on the surface of the activated substrate.

    [0061] A Ti target and a TiB.sub.2 target were used to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer. The second unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the Ti target had a sputtering current of 0.4 A, the TiB.sub.2 target had a sputtering current of 2 A and a negative bias voltage was 100 V. A transition layer with a thickness of 400 nm was formed on the surface of the bonding layer.

    [0062] A Ti target, a TiB.sub.2 target and a MoS.sub.2 target were used to conduct a third unbalanced magnetron sputtering on a surface of the transition layer. The third unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the Ti target had a sputtering current of 0.4 A, the TiB.sub.2 target had a sputtering current of 0.4 A, the MoS.sub.2 target had a sputtering current of 1.2 A and a negative bias voltage was 40 V. A lubricating layer with a thickness of 1,000 nm (where Ti was comprised in an amount of 15.9 at %, B was comprised in an amount of 10.2 at. %, and the balance was MoS.sub.2) was formed on the surface of the transition layer. A self-lubricating film over wide temperature ranges in vacuum was formed on the surface of the activated substrate, and the activated substrate was removed, obtaining a self-lubricating film over wide temperature ranges in vacuum with a thickness of 1,600 nm.

    Example 2

    [0063] A substrate was washed with acetone under ultrasonic conditions, and then placed in an unbalanced magnetron sputtering vacuum chamber. The chamber was vacuumed to 3.0×10.sup.−3 Pa. Argon was introduced until the pressure in the chamber was 2.0 Pa. A surface of the substrate was subjected to a plasma treatment at a pulsed bias voltage of 800 V for 20 min, obtaining an activated substrate.

    [0064] A Ti target was used to conduct a first unbalanced magnetron sputtering on a surface of the activated substrate. The first unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.4 Pa, the Ti target had a sputtering current of 6 A and a negative bias voltage was 400 V. A bonding layer with a thickness of 500 nm was formed on the surface of the activated substrate.

    [0065] A Ti target and a TiB.sub.2 target were used to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer. The second unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.4 Pa, the Ti target had a sputtering current of 1 A, the TiB.sub.2 target had a sputtering current of 6 A and a negative bias voltage was 400 V. A transition layer with a thickness of 1,000 nm was formed on the surface of the bonding layer.

    [0066] A Ti target, a TiB.sub.2 target and a MoS.sub.2 target were used to conduct a third unbalanced magnetron sputtering on a surface of the transition layer. The third unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.4 Pa, the Ti target had a sputtering current of 1 A, the TiB.sub.2 target had a sputtering current of 1 A, the MoS.sub.2 target had a sputtering current of 3 A and a negative bias voltage was 100 V. A lubricating layer with a thickness of 4,000 nm (where Ti was comprised in an amount of 17.3 at %, B was comprised in an amount of 11.6 at. %, and the balance was MoS.sub.2) was formed on the surface of the transition layer. A self-lubricating film over wide temperature ranges in vacuum was formed on the surface of the activated substrate, and the activated substrate was removed, obtaining a self-lubricating film over wide temperature ranges in vacuum with a thickness of 5,500 nm.

    Example 3

    [0067] A substrate was washed with acetone under ultrasonic conditions, and then placed in an unbalanced magnetron sputtering vacuum chamber. The chamber was vacuumed to 2.0×10.sup.−3 Pa. Argon was introduced until the pressure in the chamber was 1.5 Pa. A surface of the substrate was subjected to a plasma treatment at a pulsed bias voltage of 600 V for 40 min, obtaining an activated substrate.

    [0068] A Ti target was used to conduct a first unbalanced magnetron sputtering on a surface of the activated substrate. The first unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.2 Pa, the Ti target had a sputtering current of 4 A and a negative bias voltage was 200 V. A bonding layer with a thickness of 300 nm was formed on the surface of the activated substrate.

    [0069] A Ti target and a TiB.sub.2 target were used to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer. The second unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.2 Pa, the Ti target had a sputtering current of 0.6 A, the TiB.sub.2 target had a sputtering current of 4 A and a negative bias voltage was 200 V. A transition layer with a thickness of 500 nm was formed on the surface of the bonding layer.

    [0070] A Ti target, a TiB.sub.2 target and a MoS.sub.2 target were used to conduct a third unbalanced magnetron sputtering on a surface of the transition layer. The third unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.2 Pa, the Ti target had a sputtering current of 0.6 A, the TiB.sub.2 target had a sputtering current of 0.6 A, the MoS.sub.2 target had a sputtering current of 2 A and a negative bias voltage was 60 V. A lubricating layer with a thickness of 2,000 nm (where Ti was comprised in an amount of 16.7 at %, B was comprised in an amount of 9.2 at. %, and the balance was MoS.sub.2) was formed on the surface of the transition layer. A self-lubricating film over wide temperature ranges in vacuum was formed on the surface of the activated substrate, and the activated substrate was removed, obtaining a self-lubricating film over wide temperature ranges in vacuum with a thickness of 2,800 nm.

    Comparative Example 1

    [0071] A substrate was washed with acetone under ultrasonic conditions, and then placed in an unbalanced magnetron sputtering vacuum chamber. The chamber was vacuumed to 3.0×10.sup.−3 Pa. Argon was introduced until the pressure in the chamber was 1.0 Pa. A surface of the substrate was subjected to a plasma treatment at a pulsed bias voltage of 400 V for 60 min, obtaining an activated substrate.

    [0072] A Ti target was used to conduct a first unbalanced magnetron sputtering on a surface of the activated substrate. The first unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the Ti target had a sputtering current of 2 A and a negative bias voltage was 100 V. A bonding layer with a thickness of 200 nm was formed on the surface of the activated substrate.

    [0073] A Ti target and the MoS.sub.2 target were used to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer. The second unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the Ti target had a sputtering current of 0.4 A, the MoS.sub.2 target had a sputtering current of 1.2 A and a negative bias voltage was 40 V. A lubricating layer with a thickness of 1,200 nm (where Ti was comprised in an amount of 6.2 at %, and the balance was MoS.sub.2) was formed on the surface of the bonding layer. A self-lubricating film over wide temperature ranges in vacuum was formed on the surface of the activated substrate, and the activated substrate was removed, obtaining a film with a thickness of 1,600 nm.

    Comparative Example 2

    [0074] A substrate was washed with acetone under ultrasonic conditions, and then placed in an unbalanced magnetron sputtering vacuum chamber. The chamber was vacuumed to 3.0×10.sup.−3 Pa. Argon was introduced until the pressure in the chamber was 1.0 Pa. A surface of the substrate was subjected to a plasma treatment at a pulsed bias voltage of 400 V for 60 min, obtaining an activated substrate.

    [0075] A Ti target was used to conduct a first unbalanced magnetron sputtering on a surface of the activated substrate. The first unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the Ti target had a sputtering current of 2 A and a negative bias voltage was 100 V. A bonding layer with a thickness of 200 nm was formed on the surface of the activated substrate.

    [0076] A MoS.sub.2 target was used to conduct a second unbalanced magnetron sputtering on a surface of the bonding layer. The second unbalanced magnetron sputtering was conducted under the following conditions: a working gas was argon, argon had a pressure of 0.1 Pa, the MoS.sub.2 target had a sputtering current of 1.2 A and a negative bias voltage was 40 V. A lubricating layer with a thickness of 1,200 nm (the lubricating layer was MoS.sub.2) was formed on the surface of the bonding layer. A self-lubricating film over wide temperature ranges in vacuum was formed on the surface of the activated substrate, and the activated substrate was removed, obtaining a film with a thickness of 1,600 nm.

    [0077] The tribological properties of the self-lubricating films over wide temperature ranges in vacuum prepared in Examples 1 to 3 were tested in a vacuum at different temperatures. The test method was performed as follows: a vacuum high-temperature ball-disk friction tester was used; the vacuum degree was less than 1×10.sup.−3 Pa; the tests were performed at temperatures of 25° C., 100° C., 200° C., 300° C., 400° C., 500° C. and 600° C., respectively; the frictional pair was 16 mm GCr15 steel balls; the contact pressure was 5 N; the rotational friction speed was within a range of 565-1,040 mm/s; the friction time was 120 min.

    [0078] FIGS. 1 to 7 show the variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 at different temperatures. Herein, FIG. 1 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 at room temperature (25° C.) as a function of time. FIG. 2 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 100° C. as a function of time. FIG. 3 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 200° C. as a function of time. FIG. 4 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 300° C. as a function of time. FIG. 5 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 400° C. as a function of time. FIG. 6 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 500° C. as a function of time. FIG. 7 shows a variation curve diagram of the friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at 600° C. as a function of time. FIG. 8 shows a variation diagram of the average friction coefficient of the self-lubricating film over wide temperature ranges in vacuum prepared in Example 1 in a vacuum and at different temperatures. It can be seen from FIGS. 1 to 8 that the self-lubricating film over wide temperature ranges in vacuum prepared according to the present disclosure has a friction coefficient of less than 0.08 in a vacuum over a temperature range from room temperature to 600° C. The friction coefficients are small and stable.

    [0079] The results of the average friction coefficient and friction life of the self-lubricating films over wide temperature ranges in vacuum prepared in Examples 1 to 3 and the films prepared in Comparative Examples 1 to 2 in a vacuum at different temperatures are shown in Table 1.

    TABLE-US-00001 TABLE 1 The results of the friction coefficient and friction life of the films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 Comparative Comparative Example 1 Example 2 Example 3 Example 1 Example 2 Friction  25° C. 0.022 0.027 0.028 0.031 0.018 coefficient 100° C. 0.020 0.026 0.029 0.021 0.022 200° C. 0.033 0.038 0.040 0.027 0.029* 300° C. 0.048 0.052 0.055 0.034* / 400° C. 0.053 0.063 0.067 / / 500° C. 0.056 0.070 0.073 / / 600° C. 0.052 0.065 0.072 / / Sliding friction life (r) >1.0 × 10.sup.5 >2.0 × 10.sup.5 >1.5 × 10.sup.5 / / NOTE: *in Table 1 indicates that the sliding friction life is less than 2,000 r at this time, and the continuous and reliable sliding fails at a higher temperature.

    [0080] It can be seen from Table 1 that the self-lubricating film over wide temperature ranges in vacuum provided by the present disclosure has a friction coefficient of less than 0.08 in a vacuum (less than 1×10.sup.−3 Pa), at 25-600° C., and a sliding life of more than 1×10.sup.5 r.

    [0081] The above are only the preferred embodiments of the present disclosure. It should be understood that for those of ordinary skill in the art, several improvements and modifications could be made without departing from the principle of the present disclosure, and those improvements and modifications also should be regarded as falling within the protection scope of the present disclosure.