Organic solvent purification method and purification system
12357984 ยท 2025-07-15
Assignee
Inventors
Cpc classification
C07B63/00
CHEMISTRY; METALLURGY
B01D61/365
PERFORMING OPERATIONS; TRANSPORTING
B01J47/10
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
B01D61/368
PERFORMING OPERATIONS; TRANSPORTING
B01J47/026
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C07D207/267
CHEMISTRY; METALLURGY
International classification
B01J47/026
PERFORMING OPERATIONS; TRANSPORTING
B01D61/36
PERFORMING OPERATIONS; TRANSPORTING
B01J47/10
PERFORMING OPERATIONS; TRANSPORTING
C07B63/00
CHEMISTRY; METALLURGY
Abstract
A purification method for separating and purifying an organic solvent from a liquid mixture of an organic solvent and water, the organic solvent having a boiling point of more than 100 C. at 1 atm, includes the steps of: passing the liquid mixture through a first ion exchange device; supplying the liquid mixture discharged from the first ion exchange device to a pervaporation device to selectively separate water component; supplying the organic solvent recovered from the concentration side of the pervaporation device to an evaporator to obtain a purified organic solvent; and passing, through the second ion exchange device, a portion of liquid containing the organic solvent and flowing at a first position subsequent to the first ion exchange device. The liquid discharged from the second ion exchange device is returned to a second position which is at a preceding stage of the pervaporation device.
Claims
1. A purification method for separating and purifying an organic solvent from a liquid mixture of the organic solvent and water, the organic solvent having a boiling point of more than 100 C. at 1 atm, the purification method comprising: a first ion exchange step of passing the liquid mixture into a first ion exchange resin; a dehydration step of selectively separating water component from the liquid mixture by supplying the liquid mixture discharged from the first ion exchange step to a pervaporation device having a pervaporation membrane; an evaporation step of supplying the organic solvent recovered from a concentration side of the pervaporation membrane to an evaporator to vaporize, and obtaining the organic solvent which has been purified; and a second ion exchange step of treating a portion of liquid which contains the organic solvent that flows into a branch point at a first position, and wherein liquid discharged from the second ion exchange step is returned to a second position, wherein the first position is: located between the concentration side of the pervaporation membrane and an inlet of the evaporator, located between an outlet of the first ion exchange step and an inlet of the pervaporation device, and prior to the second position, and/or at a position at which the organic solvent discharged from the evaporation step flows, and wherein the second position is located between the outlet of the first ion exchange step and an inlet of the dehydration step.
2. The purification method according to claim 1, wherein in the second ion exchange step, liquid supplied to the second ion exchange step is circulated between an ion exchange unit filled with the second ion exchange resin and a tank.
3. The purification method according to claim 1, wherein, in the second ion exchange step, liquid supplied to the second ion exchange step is stirred together with the second ion exchange resin in a tank into which the second ion exchange resin is charged.
4. The purification method according to claim 1, wherein, in the second ion exchange step, liquid supplied to the second ion exchange step is passed through an ion exchange unit filled with the second ion exchange resin, and the liquid discharged from the ion exchange unit is returned to the second position.
5. The purification method according to claim 1, comprising a step of measuring conductivity of liquid supplied to the second ion exchange step.
6. A purification system for separating and purifying an organic solvent from a liquid mixture of the organic solvent and water, the organic solvent having a boiling point of more than 100 C. at 1 atm, the purification system comprising: a first ion exchange device to which the liquid mixture is supplied; a pervaporation device having a pervaporation membrane in which the liquid mixture passed through the first ion exchange device is supplied to selectively separate water component from the liquid mixture; an evaporator vaporizing the organic solvent recovered from a concentration side of the pervaporation membrane and generating the organic solvent which has been purified; and a second ion exchange device fluidly connected to a branch point at a first position, wherein liquid discharged from the second ion exchange device is returned to a second position, wherein the first position is: located between the concentration side of the pervaporation membrane and an inlet of the evaporator, located between an outlet of the first ion exchange device and an inlet of the pervaporation device, and is prior to the second position, and/or at a position at which the organic solvent discharged from the evaporator flows, and wherein the second position is located between the outlet of the first ion exchange device and the inlet of the pervaporation device.
7. The purification system of claim 6, wherein the second ion exchange device comprises: a tank; and an ion exchange unit filled with ion exchange resin, and wherein liquid supplied to the second ion exchange device circulates between the tank and the ion exchange unit.
8. The purification system according to claim 6, wherein the second ion exchange device comprises: a tank into which an ion exchange resin is charged; and a stirring device which stirs inside of the tank, and wherein liquid supplied to the second ion exchange device is stirred together with the ion exchange resin in the tank.
9. The purification system according to claim 6, wherein the second ion exchange device comprises an ion exchange unit which is filled with ion exchange resin and through which liquid supplied to the second ion exchange device is passed, and wherein liquid discharged from the ion exchange unit is returned to the second position.
10. The purification method according to claim 1, comprising means for measuring conductivity of liquid supplied to the second ion exchange device, the means is provided at an inlet of the second ion exchange device.
11. The purification method according to claim 2, comprising a step of measuring conductivity of the liquid supplied to the second ion exchange step.
12. The purification method according to claim 3, comprising a step of measuring conductivity of the liquid supplied to the second ion exchange step.
13. The purification method according to claim 4, comprising a step of measuring conductivity of the liquid supplied to the second ion exchange step.
14. The purification system according to claim 7, comprising means for measuring conductivity of liquid supplied to the second ion exchange device, the means is provided at an inlet of the second ion exchange device.
15. The purification system according to claim 8, comprising means for measuring conductivity of liquid supplied to the second ion exchange device, the means is provided at an inlet of the second ion exchange device.
16. The purification system according to claim 9, comprising means for measuring conductivity of liquid supplied to the second ion exchange device, the means is provided at an inlet of the second ion exchange device.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8) Next, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
(9) TABLE-US-00001 TABLE 1 Boiling Name point ( C.) N-methyl-2-pyrrolidone (NMP) 202 1-methoxy-2-propanol (PGME) 120 Propylene glycol-1-monomethyl ether-2-acetate (PGMEA) 146 Pyridine 115 Dimethyl sulfoxide (DMSO) 189 Monoethanolamine (MEA) 170 N,N-dimethylformamide (DMF) 153 -butyrolactone (GBL) 204 Dimethylacetamide (DMA) 165
(10) As an organic solvent to which the present invention is applicable, an organic solvent which does not form an azeotropic mixture with water is more preferred. In the organic solvents shown in Table 1, organic solvents excluding PGME, PGMEA and pyridine are organic solvents which do not form an azeotrope mixture with water.
(11) In the aspect shown in
(12) Further, this purification method has, as a second ion exchange step, a step of passing a portion of the liquid which containing NMP and flowing at a first position, which is a position subsequent to first ion exchange device 20, through second ion exchange device 50. Second ion exchange device 50 also performs ion exchange treatment using an ion exchange resin, and the ion exchange resin used in second ion exchange device 50 is also referred to as a second ion exchange resin. As the second ion exchange resin, when purification of NMP is carried out, for example, a mixture of a strongly acidic cation exchange resin of the H form and a strongly basic anion exchange resin of the OH form in a mixed bed, or a strongly basic anion exchange resin of the OH form in a single bed can be preferably used. The matrix structure of the second ion exchange resin is preferably styrene-based. The structure of the second ion exchange resin may be any of MR (macroreticular) type, MP (macroporous) type, and gel type. Examples of ion-exchange resins that meet such requirements include ORLITE DS-5 and Amberlite IRA400 (OH). Then, the liquid discharged from second ion exchange device 50 is returned to a second position, which is at a preceding stage of pervaporation device 30 and at a position subsequent to the first position. In
(13) In the example shown in
(14) As will be apparent from Reference Examples described later, various organic impurities in NMP can be removed by an ion exchange resin regardless of the presence or absence of coexisting water component, but it takes a long time to adsorb organic impurities to an ion exchange resin as compared with a case where ionic impurities are adsorbed on the ion exchange resin. Therefore, in this aspect, the ionic impurities in the liquid mixture are mainly removed in first ion exchange device 20, and a portion of the NMP-containing liquid flowing downstream of first ion exchange device 20 is extracted and guided to second ion exchange device 50, thereby removing the organic impurities at second ion exchange device 50. Since water is generated from the ion exchange resin by an ion exchange reaction caused by adsorption of organic impurities on the ion exchange resin in second ion exchange device 50, and this water is mixed into NMP, the liquid that has passed through second ion exchange device 50 needs to be returned to a position which is at a preceding stage of pervaporation device 30 which is the dehydration means.
(15) Since adsorbing organic impurities to the ion exchange resin takes a longer time than the case of adsorbing ionic impurities, it is necessary to set the distribution ratio of the liquid to second ion exchange device 50 at the branch point and the amount of the ion exchange resin to be filled in second ion exchange device 50 so that the residence time of the liquid in second ion exchange device 50 becomes longer than the residence time in first ion exchange device 20. When liquid is flowed through second ion exchange device 50, the liquid may be constantly supplied at a certain distribution ratio with respect to second ion exchange device 50 at the branch point. Alternatively, after stopping the production of the purified NMP at every fixed time or every time the purity decrease in the purified NMP is detected, entirety of the liquid flowing through the branch point may be supplied to second ion exchange device 50 to remove the organic impurities, and then the liquid from which the organic impurities have been removed may be returned to any of positions A and B2.
(16) Next, the present invention will be described in more detail by specific embodiments. The purification system of the first to third embodiments described below specifically realizes the purification method according to the present invention described with reference to
First Embodiment
(17)
(18) First ion exchange device 20 is filled with an ion exchange resin such as, for example, a styrene-based strongly basic anion exchange resin, similar to that shown in
(19) Second ion exchange device 50 is for removing organic impurities such as, for example, N-methylsuccinimide contained in the recovered NMP by ion exchange treatment. For second ion exchange device 50, either of: (a) a portion of the recovered NMP flowing between the outlet of first ion exchange device 20 and heat exchanger 32; (b) a portion of NMP flowing between the concentration side outlet of pervaporation device 30 and the inlet of vacuum evaporator 41; and (c) a portion of the purified NMP discharged from vacuum evaporator 41 and condensed is supplied. It can be said that the liquid supplied to second ion exchange device 50 is a liquid containing NMP, even in any of cases of (a) to (c). That is, in accordance with the embodiment shown in
(20) The entire action of second ion exchange device 50 in the embodiment shown in
(21) When a relatively large amount of liquid containing NMP is intermittently supplied to second ion exchange device 50, the entire amount of the supplied liquid may be stored in tank 51, and the liquid may be circulated between tank 51 and ion exchange unit 52, and then the entire amount of the liquid in tank 51 may be returned to raw solution tank 11 or the preceding stage thereof. Such a processing method is a batch type processing method, and is suitable for a case of, for example, once stopping the production of purified NMP when purity in the purified NMP decreases, and then supplying all of the liquid in the path from raw solution tank 11 to vacuum evaporator 41 at that time to tank 51 to perform the second ion exchange treatment, and returning the treated liquid to raw solution tank 11 or the like to start the production of the purified NMP again. In the batch type processing method, an intermittent operation is performed if the total time includes a period in which the purified NMP is generated, and as a whole, a portion of the liquid containing NMP and flowing at the first position subsequent to the first ion exchange step is processed in the second ion exchange processing step, rather than all of the liquid.
(22) When a liquid containing NMP is continuously supplied to second ion exchange device 50 at a relatively low flow rate, circulation of the liquid between tank 51 and ion exchange unit 52 while guiding the liquid to tank 51 may be continued, and the liquid may be extracted from tank 51 at the same flow rate as the flow rate of the liquid supplied to second ion exchange device 50 and returned to raw solution tank 11 or the preceding stage thereof. Such a processing method is a flow type or a continuous type processing method.
(23) In the purification system shown in
Second Embodiment
(24)
(25) In the purification system of the present embodiment shown in
(26) Also in the purification system shown in
Third Embodiment
(27)
(28) In the third embodiment, as the ion exchange resin to be filled in ion exchange unit 52 of second ion exchange device 50, the same as that filled in ion exchange unit 52 in the first embodiment is used. In this embodiment, the recovered NMP supplied to second ion exchange device 50 is supplied to ion exchange unit 52 as it is, and the recovered NMP passed through ion exchange unit 52 merges into the pipe connecting first ion exchange device 20 and heat exchanger 32 as it is. Of the recovered NMP discharged from first ion exchange device 20, the ratio between the portion supplied directly to heat exchanger 32 and the portion supplied to second ion exchange device 50 is set so that the amount of the ion exchange resin filled in ion exchange unit 52 does not become excessive and a sufficient residence time in ion exchange unit 52 is secured. Also in the third embodiment, organic impurities such as, for example, N-methylsuccinimide contained in the recovered NMP are removed in second ion exchange device 50.
REFERENCE EXAMPLES
(29) Hereinafter, experimentations performed by the present inventors in completing the present invention will be described. The present inventors have verified that organic impurities such as, for example, N-methylsuccinimide contained in NMP can be removed by an ion exchange resin. In the following, the results of experimentations targeting an NMP solution which contains N-methylsuccinimide as an organic impurity will be described. Water content refers to the mass ratio of water to the whole NMP solution. Further, NMS ratio refers to the ratio of the mass of N-methylsuccinimide to the sum of the mass of NMP and N-methylsuccinimide in the NMP solution. That is, the NMS ratio refers to the mass ratio of N-methylsuccinimide in the NMP solution when consideration is made except for water component.
Reference Example 1
(30) 100 g of an NMP solution containing N-methylsuccinimide of an NMS ratio of 0.058% was prepared, and 1 g of ORLITE DS-5 manufactured by Organo Corporation, which is a styrene-based MR-type strongly basic anion-exchange resin, was added to the prepared solution, and then stirring was continued. As the NMP solutions, a solution having a water content of 0% and a solution having a water content of 10% were prepared. Then, the mass concentration of N-methylsuccinimide in each NMP solution was quantified by gas chromatography, and its time change was examined. The results are shown in
(31) As shown in
Reference Example 2
(32) Four types of NMP solutions were prepared, namely, an NMP solution having an NMS ratio of 0.39% and a water content of 10%; an NMP solution having an NMS ratio of 0.18% and a water content of 10%; an NMP solution having an NMS ratio of 0.35% and a water content of 0%; and an NMP solution having an NMS ratio of 0.16% and a water content of 0%. Each of the NMP solutions was stirred by adding an ion exchange resin in the same manner as in Reference Example 1, and further, the time change of the N-methylsuccinimide concentration in the NMP solution was examined. The results are given in
Reference Example 3
(33) 100 g of an NMP solution containing N-methylsuccinimide having an NMS ratio of 0.19% was prepared, and 1 g of Amberlite IRA400 (OH) available from Organo Corporation, which is a styrene-based gel-type strong basic anion-exchange resin, was added to the prepared solution, and stirring was continued. The water content of the NMP solution was set to 10%. Then, the mass concentration of N-methylsuccinimide in this NMP solution was quantified by gas chromatography, and its time change was examined. This is referred to as Reference Example 3-1. The results are shown in
(34) TABLE-US-00002 Reference Sign List 10 Lithium ion secondary battery (LIB) manufacturing process; 11 Raw solution tank; 20, 50 Ion exchange devices; 30 Pervaporation device; 31 Pervaporation membrane; 32, 33 Heat exchangers; 34 Condenser; 40 Evaporator; 41 Vacuum evaporator; 51, 53 Tanks; 53 Ion exchanger unit; 54 Stirring device; 60 Purification system.