LOADING A FLUIDIC ELEMENT
20230160381 · 2023-05-25
Inventors
- Christoph Hollnagel (Gauting, DE)
- Hermann Hochgräber (Offenberg, DE)
- Martin Rendl (München, DE)
- Anne Morgenstern (Gilching, DE)
Cpc classification
F04B49/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2201/0601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a method of loading a fluid into a fluidic element, wherein the method is performed in a fluidic system comprising the fluidic element, wherein the method comprises determining a volume that has flown into the fluidic element since a start time t.sub.start, and at a switching time t.sub.switch, switching the fluidic system to an operating state to stop flow into the fluidic element. The present invention also relates to a fluidic system configured for performing the method, and to a corresponding computer program product.
Claims
1. A method of loading a fluid into a fluidic element, wherein the method is performed in a fluidic system comprising the fluidic element, wherein the method comprises determining a volume that has flown into the fluidic element since a start time t.sub.start, and at a switching time t.sub.switch, switching the fluidic system to an operating state to stop flow into the fluidic element.
2. The method according to claim 1, wherein the fluidic system comprises a loading pump, and wherein the method comprises operating the loading pump in a loading state from the start time t.sub.start to the switching time t.sub.switch, wherein a pressure between the loading pump and the fluidic element exceeds ambient pressure and wherein the loading pump causes fluid flow into the fluidic element in the loading state, and wherein switching the fluidic system to an operating state to stop flow into the fluidic element comprises switching the loading pump to a stop state, wherein the pressure between the loading pump and the fluidic element equals ambient pressure in the stop state.
3. The method according to claim 1, wherein the method further comprises determining the switch time t.sub.switch.
4. The method according to claim 1, wherein determining the switch time t.sub.switch is based on the determined volume that has flown into the fluidic element since the start time t.sub.start.
5. The method according to claim 2, wherein the method comprises sensing a pressure in the loading pump or fluidly connected thereto, and wherein determining the volume that has flown into the fluidic element since the start time t.sub.start is based on the sensed pressure.
6. The method according to claim 3, wherein determining the switch time t.sub.switch is also based on an expected fluid flow (V.sub.red) into the fluidic element after the switch time t.sub.switch.
7. The method according to claim 2, wherein the loading pump is a non-continuous pump.
8. The method according to claim 2, wherein the fluidic system switches a flow out of the fluidic element to zero, and wherein the method further comprises varying the pressure of the loading pump and measuring the volume of fluid compressed.
9. The method according to claim 1, wherein the method further comprises, at the start time t.sub.start, increasing the pressure in the loading pump to compress the fluid such that no fluid flows out of the fluidic element, wherein the method further comprises measuring the compression volume, V.sub.lag, and comparing it to an expected compression volume at the corresponding pressure.
10. A fluidic system, wherein the fluidic system comprises a fluidic element, wherein the fluidic system is configured to perform the method according to claim 1.
11. The fluidic system according to claim 10, wherein the fluidic system further comprises a loading pump upstream of the fluidic element, and wherein the loading pump is configured to operate in a loading state causing fluid to flow into the fluidic element at a pressure exceeding ambient pressure and in a time interval defined by the time t.sub.start and t.sub.switch.
12. The fluidic system according to claim 10, wherein the loading pump is a metering device, and wherein the fluidic system further comprises at least one pressure sensor configured to measure the pressure in the loading pump or at a location fluidly connected thereto.
13. The fluidic system according to claim 10, wherein the metering device comprises a first port and a second port, and wherein the fluidic system further comprises a sample storage section, a sample reservoir, a sample pick up means seat, a sample pick up means, an analytical pump, a separation column, a waste reservoir, at least one solvent reservoir, a first distributor valve comprising a plurality of ports and a plurality of connecting elements configured to changeably connect to the plurality of ports on the first distributor valve, wherein the plurality of ports on the first distributor valve comprises a first port directly fluidly connected to the seat, a second port and a third port that are both directly fluidly connected to the trap column, a fourth port directly fluidly connected to the separation column, a fifth port directly fluidly connected to the analytical pump, and a sixth port directly fluidly connected to a second distributor valve, the second distributor valve comprising a plurality of ports and a plurality of connecting elements configured to changeably connect to the plurality of ports on the second distributor valve, wherein the plurality of ports on the second distributor valve comprises, a seventh port directly fluidly connected to the first distributor valve, an eighth port directly fluidly connected to the waste, a ninth port directly fluidly connected to one of the at least one solvent reservoir, and a tenth port directly fluidly connected to the pressure sensor, wherein the pressure sensor is fluidly connected to the first port of the metering device, and the sample storage section is fluidly connected to the second port of the metering device.
14. The fluidic system according to claim 10, wherein the fluidic system further comprises a control unit configured to regulate flow of fluid through the fluidic element based on the volume of fluid that has flown into the fluidic element since the time t.sub.start.
15. A computer program product comprising instructions, wherein the instructions are configured, when run on a control unit of a fluidic system, to cause the fluidic system to perform the method according to claim 1.
Description
BRIEF DESCRIPTION OF FIGURES
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DETAILED DESCRIPTION OF EMBODIMENTS
[0263]
[0264] When an element is said to be directly fluidly connected to a port A of a distribution valve 620, 620 in the specification or in the claims, this denotes a connection between the respective port A and the element without there being another port of the same distribution valve being disposed between the port A and the respective element. For example, the trap column 300 is directly fluidly connected to ports 602 and 603 of distribution valve 620. It will be understood that, e.g., trap column 300 is also fluidly connected to the port 606. However, this fluid connection between the trap column 300 and the port 606 is via port 603, and is therefore not a direct fluid connection.
[0265] The fluidic system 10 may additionally comprise a control unit 820 that may control the loading process by controlling the loading pump 200, for example, based on the pressure sensed by the pressure sensor 800. For ease of illustration, the control unit 800 is only depicted in
[0266] Each of the valves 620, 640 may be referred to as a distribution valve. Each valve may comprise a stator and a rotor, and a rotatable drive. The stator may comprise a plurality of ports, and the rotor may comprise connecting elements to connect the ports to one another. The rotor can be rotated with respect to the stator (by means of the rotatable drive) so that the connecting elements may establish connections between different ports. The rotatable drive can include a motor, gearbox and encoder.
[0267] In one embodiment, the pump 200 may be a metering device. The metering device may further comprise a housing and a piston. The metering device may also comprise a stepper motor or a drive device for moving the piston in the housing.
[0268] The control unit 820 may also be referred to as controller 820, and the control unit 820 can be operatively connected to other components, as depicted by dashed lines in
[0269] The controller 820 can include a data processing unit and may be configured to control the system and carry out particular method steps. The controller can send or receive electronic signals for instructions. The controller can also be referred to as a microprocessor. The controller can be contained on an integrated-circuit chip. The controller can include a processor with memory and associated circuits. A microprocessor is a computer processor that incorporates the functions of a central processing unit on a single integrated circuit (IC), or sometimes up to a plurality of integrated circuits, such as 8 integrated circuits. The microprocessor may be a multipurpose, clock driven, register based, digital integrated circuit that accepts binary data as input, processes it according to instructions stored in its memory and provides results (also in binary form) as output. Microprocessors may contain both combinational logic and sequential digital logic. Microprocessors operate on numbers and symbols represented in the binary number system.
[0270] Furthermore, it should be understood that in some embodiments, the system may be configured to measure pressure, e.g., by means of the pressure sensor 800. As depicted, the pressure sensor 800 may also be operatively connected to the controller 820, and the controller 820 may use readings of these pressure sensors when controlling the operation of the system. The pressure sensors may be configured to measure the pressure directly. However, it should be understood that also other parameters may be measured and may be used to determine the respective pressures (and that such a procedure should also be understood as a pressure measurement and the components involved should be understood as pressure sensors). For example, it will be understood that when the pump 200 supplies a solvent, the power consumption of the pump 200 will also depend on the pressure at which it operates—the higher the operating pressure, the higher the power consumption. Thus, e.g., the power consumption of the pump 800 may also be used to derive the pressure present at the pumps 800 Thus, the system 100 may generally be configured to measure pressures present at different locations of the system 10.
[0271] In one embodiment, at a time t.sub.start, the loading pump 200 may be switched to push fluid into the fluidic element 300 at a pressure P.sub.load exceeding an ambient pressure P.sub.ambient—it will be understood that this may typically be performed while the system is in the configuration depicted in
[0272] The loading pump 200 may be a continuous pumping pump that may be sophisticated and may require careful handling. On the other hand, it may be a non-continuous pump that may be limited in loading volume and so may resort to, possibly inaccurate, intermittent loading. Intermittent loading may have the disadvantage that the pressure increases during loading until the flow has become constant over the entire line. If a piston of the pump then stops because it is at the end of its travel, the flow slowly drops. This drop may take a long time but may be interrupted, for example, by switching a valve (see bottom panel of
[0273] This may have an adverse impact on the accuracy of the loading volume. For example, if the flow rate is not allowed to decrease on its own and the valve is switched, the volume of fluid actually flowing through the fluidic element 300, that may be a trap column, is smaller than the volume of fluid displaced by a piston of the loading pump 200. The volume that actually flowed (into the fluidic element 300 and out of the fluidic element 300) may vary from one loading process to the next and may be difficult to reproduce. Loading flows that vary from loading to loading may lead to varying retention times, which may be undesirable. Additionally, if the loading process is repeated several times, as in the case of interrupted loading with non-continuous pumps, the inaccuracies may add up.
[0274] Therefore, typically, chromatographic separation processes work with continuously pumping pumps or make use of limited loading volume. Continuously pumping pumps have the described inaccuracy only during pressure build-up and switching during flow. Here, too, the actual flow through the trap column is smaller than the assumed flow, but this effect may be neglected. Due to the repeated loading during interrupted loading with non-continuous pumps however, inaccuracies in both pressure build-up and degradation add up and may no longer be neglected. These inaccuracies may also limit the accuracy with which a sample can be positioned in a sample loop. Here too, the volume of fluid actually delivered to the fluidic element 300 may be of greater relevance that the volume displaced by the pump 200.
[0275] The Acquity UPLC System by Waters Corporation, Milford, Mass., USA, for example, may avoid this problem by packing the sample in air cushions and detecting these cushions before the loop. However, air may be undesirable in chromatographic systems and may have its own disadvantages.
[0276] It may be advantageous to provide an exact loading volume, that may be larger than that of a piston stroke of a loading pump 300, for example, even with non-continuously pumping pumps. It may also be advantageous to reduce waiting times and to avoid the use of air cushions. According to an aspect of the present invention, this may be achieved by interrupting or reducing the undefined/unwanted loading flow in a controlled manner, for example after a piston of the loading pump 200 has moved to push fluid into the fluidic element 300.
[0277] To make this reproducible, a control unit 820 may be provided in the fluidic system 10 that may regulate the flow of fluid into the fluidic element 300. The loading flow or the loading pressure may additionally be measured with the help of a pressure sensor 800, for example, and may be fed back to the control unit 820, which may then regulate flow, to provide a feedback control of the loading process. This may also enable a sample plug to be reproducibly positioned in a sample loop via a pushed-loop method.
[0278] A controlled loading process, e.g., accounting for a compressibility of the fluid and any possible changes in the volume of the fluidic path, may be enabled by different embodiments. In a first embodiment, the flow may be measured by means of one or more sensors, which may measure pressure or flow. To be able to estimate or measure the flow, a flow sensor may be installed just before or just after the fluidic element 300, which may be a trap column. Likewise, a pressure sensor may be located somewhere on the high pressure side of the fluidic element 300. A combination would also be conceivable. In preferred embodiments, only a pressure sensor may be used to reduce the complexity of the fluidic system 10.
[0279] The actual amount of fluid that flows into the fluidic element 300 may then be determined by the integral of the pressure over time or may be measured directly with the flow sensor. The interruption of the flow (by, for e.g., switching of a valve) may now be possible at any time, since the flow has been measured (directly with the help of a flow sensor or indirectly with the help of a pressure sensor). In embodiments, a defined volume of fluid may be loaded into the fluidic element 300. In such embodiments, in order to achieve the defined loading volume, the loading process may then be repeated as often as necessary—until the calculated or measured volume matches the defined target volume. The measured volume may intermittently be fed back to the control unit 820, that may be configured to execute a control algorithm to control the volume of fluid delivered into the fluidic element 300 (feedback loop).
[0280] The loading pressure P.sub.load may strongly depend on the fluidic element 300 and its temperature. At low back pressures from the fluidic element 300, for example, the error may not be very strong without measurement; at higher back pressures, however, the effect becomes more pronounced. Since the loading pressure may vary from loading process to loading process due to different temperatures, the integral may be adapted to the respective loading process: in doing so, the maximum (steady-state) loading pressure P.sub.load may be set proportional to the loading flow promoted by the traverse speed of the piston.
[0281] In a second, alternate embodiment, the fluidic system 10 may not comprise elaborate pressure or flow sensors to determine the volume of fluid loaded into the fluidic element 300. Instead, a configuration of the loading pump 200 may be used to determine the volume of fluid loaded. This may be helpful in reducing the complexity of the system.
[0282] For example, in the embodiment shown in
[0283] A pressure sensor 800 may also be installed somewhere on the pressure side of the fluidic element 300 for this embodiment. In this embodiment however, it may not need to measure the pressure continuously or be accurate as long as the zero point is correct, which allows the system 10 to use a very simple pressure sensor. The sensor 800 may just be switched to ambient pressure via a valve before the loading process, and the measured value may be stored. This value may be approached again when the pressure is reduced (reverse travel of the piston) and may then signal the completion of the loading process. Even if the piston is not driven all the way back to a standstill, this procedure may reduce the uncertainties in the flow. A combination of the described embodiments is also possible.
[0284] Positioning of a sample in a sample loop (which serves as the fluidic element 300 here) may also be done in the same way. It may be particularly advantageous to control the loading volume in this case. Typically, the fluidic path to the sample loop is known and thus, also the loading volume. The loading process may then be interrupted, while monitoring the already loaded volume using sensors until the loading volume is reached, as in one of the above embodiments. Or, according to another of the above embodiments, a piston of the loading pump 200 may be moved in such a way that the piston is in the position corresponding to the loading volume after the process. The piston may thus be moved briefly beyond the position corresponding to the piston's position indicating the correct positioning of the sample in the loop.
[0285] As discussed before, typical loading processes may not be efficient and/or reproducible and may not allow for delivery of accurate loading volumes. In addition, little diagnostic information specific to the loading process may be available. Thus, issues occurring during the loading may be detected very late in an analytical workflow. This may compromise reliability of the chromatographic workflow and complicate usability with potentially high level of expertise needed during the process and complex troubleshooting.
[0286] Generally, fluidic elements, such as a trap column 300, can be loaded in different ways.
[0287] One way to load a fluidic element (i.e., to have an amount of liquid flowing into the element, where it will be appreciated that typically, the same amount of liquid will also flow out of the element) is referred to as flow-controlled loading.
[0288] For example, loading of a sample to the analytical column may typically occur flow-controlled. Thus, the sample is delivered to the column at a set constant flow rate f.sub.load. For example, the pressure may then be set in such a manner that the flow rate is achieved. Hence, loading is completed after a time t.sub.load when the volume V.sub.load has been delivered, where
t.sub.load=V.sub.load/f.sub.load.
[0289] The benefit of this loading approach is that the time required for loading is predictive and thus well-plannable. Therefore, it may be widely employed. However, flow-controlled loading may have several drawbacks.
[0290] It may be inefficient: frequently loading could be significantly accelerated if the entire flow/pressure foutprint of the chromatography system would be employed. In other words, in flow controlled loading, the flow is set, e.g., to 1 ml/min (though this is a mere example), and in response to this, the pump operates at a pressure of, e.g., 100 bar. If it is desired that 1 ml is used for loading, this loading would take 60 s. However, it may also be possible to operate the system at much higher pressures, e.g., at a pressure of 1,000 bar. If such a high pressure was used, a higher flow of, e.g., 10 ml/min could in principle also be achieved, such that the loading would already be achieved in 6 s. Thus, by having a flow controlled loading, the system may in some instances be operated at pressures substantially below the pressure at which the system could in principle be operated, thus resulting in a longer time for the sample loading than would in fact be necessary.
[0291] Furthermore, flow-controlled loading may be inaccurate: if the loading parameters are not chosen adequately, the effectively loaded volume can differ significantly from the expected volume. Particularly at elevated pressures this may be related to the compressibility of fluids. It will be understood that a significant amount of energy may be consumed by compressing fluids at the cost of energy available for delivery of the volume.
[0292] Flow-controlled loading may also be error-prone: In addition to the afore mentioned issues related to inadequate loading parameters, presence of air or changes to the backpressure of the trap column are typically not detected and thus can have immediate adverse effects on the loading performance. For instance, if the backpressure of the trap column increases e.g. through accumulation of particulate matter from the sample, the pressure may need to be increased to maintain constant flow loading. This can cause an abort of the loading process if a critical pressure level is reached, can cause damage to the chromatography system or can compromise the chromatography performance.
[0293] Another way to load a fluidic element (e.g., a trap column) is referred to as pressure-controlled loading.
[0294] Pressure-controlled loading achieves loading at a constant pressure. That is, a pressure is set and the pump(s) are operated at a flow rate resulting at the set pressure. Thereby, the loading volume V.sub.load is measured either using flow sensors or by the volumetric displacement (i.e. position of a pump piston). Thus, the loading flow varies depending on the backpressure of the fluidic system, particularly the backpressure of the trap column. As a consequence, the time for loading t.sub.load varies accordingly:
t.sub.load=V.sub.load/f.sub.load.
[0295] This may be considered during planning of the chromatography workflow, as there is no constant time for loading when, for example, wishing to achieve a defined loading volume.
[0296] However, pressure-controlled loading has several advantages over flow-controlled loading. In particular, it may be more efficient, as loading can be performed at the maximum pressure of the fluidic system (similar to the considerations provided above). Additionally, it may be more robust, as an increase in back pressure of the trap column does not cause over-pressure events. Thus, sample runs are not aborted. Nonetheless, loading at an increased backpressure would take longer as the loading flow is reduced accordingly.
[0297] Currently, pressure-controlled loading is rarely employed. One example is the ThermoFisher EASY-nLC nano HPLC system. A drawback of the loading mechanism of the EASY-nLC is that the volume measurement is not very accurate. It is assumed that loading starts once the loading pressure has been established. However, already during pressurization (i.e., while the pressure is increased to the loading pressure), a flow is delivered through the column. Thus, the actual loaded volume is larger than the intended (set) loading volume. Moreover, this discrepancy is dependent on the loading pressure, the compressibility of the fluid and the volume of the conduit which needs to be compressed. In addition, the EASY-nLC lacks additional diagnostic monitoring capabilities to enhance the robustness and reproducibility of the loading process.
[0298] In embodiments of the present technology, fast loading is achieved through pressure-controlled loading at high pressure conditions, e.g., at the maximum operating conditions (typically the maximum pressure rating) of the fluidic system for maximum efficiency.
[0299] Accuracy and precision may be achieved by a loading control algorithm which takes volume losses during loading due to compressibility of the fluids, volume expansion of the fluidic system into account. When the present technology is employed in an LC system, towards the end of the loading procedure, which may be performed in (constant) pressure-controlled mode, a smooth transition to an ambient or analytical pressure may be achieved.
[0300] Additionally, the loading control mechanism may also provide means for diagnostics of the loading process such as incorrect fluid, separation column, fluidic connections or leakages.
[0301] Further, monitoring capabilities for assessing the loading process and assisting with troubleshooting in case of issues may also be provided by the loading control algorithm. In preferred embodiments, this may be achieved without additional, elaborate flow sensors for measuring the loaded volume. Thus, the loaded volume may be accurately delivered using signals from a pressure sensor only.
[0302] In embodiments of the present technology, the compressibility of the fluid(s) is considered for accurate delivery of a compressible fluid volume across a fluidic element. It should be understood that whenever such a fluid is displaced from a stationary state, work is consumed for compression which results in pressure building up in the conduit upstream of the fluidic element.
[0303]
[0304] In the time interval defined by t.sub.1 and t.sub.2, there will thus be a constant displacement flow f.sub.disp. However, this will not fully correspond to the flow through the fluidic element 300. Instead, when the pump 200 starts operating, the fluid upstream of the fluidic element 300 will be compressed, and this compression accounts for the difference between the displacement flow f.sub.disp of the pump and the actual flow f.sub.out through the fluidic element 300. At some time (indicated by t.sub.a), the pressure upstream of the fluidic element 300 will be so high that the flow through the resistor f.sub.out is substantially equal to the displacement flow f.sub.disp, and thus, an equilibrium is reached.
[0305] Further consider that at time t.sub.2, the flow is switched off, such that no further fluid flow is provided by the pump, i.e., f.sub.disp becomes 0. However, as at t.sub.2, the fluid upstream of the fluidic element 300 is still pressurized, there is still flow through the resistor f.sub.out. The more fluid flows through and out of the resistor, the smaller the pressure in the section upstream of the fluidic element 300. Thus, this flow f.sub.out decreases (exponentially) until there is no more excess pressure upstream of the resistor. The respective process can then also be repeated, as indicated by times t.sub.1′, t.sub.a′, t.sub.2′ corresponding to times t.sub.1, t.sub.a, t.sub.2 discussed before.
[0306] As a result, the volume displacement flow f.sub.disp of the fluid upstream of the fluidic element 300 is larger than the corresponding flow f.sub.load through the fluidic element 300 (and thus downstream of the fluidic element) in the interval defined by t.sub.1 and t.sub.a. This discrepancy between f.sub.disp and f.sub.load vanishes once an equilibrium state is reached (at time t.sub.a). Then the pressure is constant and corresponds to the backpressure value for the given flow rate f.sub.disp. Now f.sub.disp=f.sub.load (see
[0307] Once the actuation of the fluid is stopped, i.e., f.sub.disp=0 (see t.sub.2), no additional energy is added to the system. The energy which is stored in the compressed fluid is released through an exponentially decreasing flow f.sub.out through the fluidic element 300. The volume which is delivered during this last phase is identical to the compression volume V.sub.comp that initially compressed the system. Hence, the loaded volume is equivalent to the displaced volume.
[0308] In this process the duration for compression/decompression depends on the volume of the conduit/fluid which is compressed, the compressibility as well as the fluidic resistance. It will be understood that this is analogous to charging/discharging of a capacitor in line with a resistor in an electric circuitry.
[0309] Thus, depending on the volume and the fluidic resistance the periods for compression and decompression can contribute significantly to the overall duration of the loading procedure. Particularly the decompression phase may be time-limiting as compression can occur rather quickly with adequate fluidic actuation. In the following an approach to accurate but yet fast loading and thus decompression is presented.
[0310] The periods for compression and decompression may become particularly relevant in cases where loading occurs iteratively, such as in the case of fluidic actuation with a metering device (e.g., a syringe pump) as the loading pump 200 (see
[0311]
[0312] In absence of any means of determining the volume of fluid delivered into the fluidic element 300 until the time t.sub.2, the fluid may have to be allowed to decompress completely in order to ensure an accurate volume of fluid loaded into the fluidic element 300. In this case, the loaded volume would be identical to the volume of fluid displaced by the loading pump 200.
[0313] In one embodiment, without any additional means provided for decompression, the process of decompression may take a long time and render the separation process inefficient. For example, as shown in
[0314] In another embodiment, the fluid may be actively decompressed, e.g., by negative displacement of a piston of the loading pump 200 and thereby reducing the pressure, at the time t.sub.2. This may allow for a faster cycle time for iterative loading. This is shown in
[0315] However, such active decompression may imply that the displaced volume is no longer equivalent to the loaded volume at the end of a loading cycle. In particular, additional means, such as flow rate or pressure sensors for determination of the loaded volume, V.sub.load, may be employed to ensure an accurate loading volume. It may be further preferable to employ only pressure sensors and make use of pressure measurements to allow delivery of accurate loading volumes, to reduce the complexity of the fluidic system 10.
[0316] This is addressed by the embodiments described herein, where the actual loaded volume may be determined by calculating the volume contribution due to compression of fluids and expansion of the fluidic system. Further, this approach may not need a flow sensing device for accurate loading volume calculation. It may be solely implemented with a pressure sensing device. Moreover, diagnostic parameters which allow for monitoring the loading process to achieve consistent and accurate results may be measured.
[0317] To allow for accurate loading of volumes to a fluidic element (e.g., a trap column), the compressibility of the fluid(s) as well as the expansion (elasticity) of the fluidic system (conduits) may be taken into account. For simplicity, those are referred to as compression volume in the following. Determination of the compression volume, due to the loading pressure Road, for a given fluidic setup (conduits, trap column, fluid(s)) may be carried out by one of the following approaches.
[0318] Determination of the compression volume for a given fluidic setup and a given pressure may be done experimentally. To do this, a series of measurements may be performed. The fluidic setup may be blocked at the outlet, preferably an outlet of the fluidic element 300, and the loading pump 200 operated to pressurize the fluid flow path to different pressures. In embodiments, only the outlet of the loading pump 200 may be blocked. In this case, however, any changes to the volume of the fluidic element 300 would not be accounted for and may lead to inaccuracies in the loaded volume.
[0319] Then, for each pressure setpoint the displaced volume which is required for pressurization may be determined. In embodiments, the displaced volume may be measured with the help of a volume or flow rate sensor. In preferred embodiments, however, where a flow rate or volume sensor may not be employed, it may be measured, for example, from the difference in piston positions before and after pressurization for a loading pump 200 that may comprise a piston.
[0320] A relation between pressure and compression volume may then be determined mathematically (e.g., by linear regression fitting though other variants are possible) and stored in a system (e.g., in a firmware). Alternatively, a data processing means may be provided which may allow access to this data. Further alternatively, such data may be stored in a cloud server and may be accessed on-demand.
[0321] Determination of the compression volume for a given fluidic setup and a given pressure may also be done by calculation. To do this, one or more of the following parameters may be taken into account: a total volume of the fluidic conduits which may be pressurized to P.sub.load during the loading process, a compressibility of the fluid(s), an elasticity of the fluidic conduits, or an elasticity of the piston seals when the loading pump 200 comprises a piston. It may also be beneficial to employ a combination of these means for obtaining a nominal compression volume.
[0322] Measuring the compression volume experimentally may assure that all actual fluidic effects of a given loading flow path are considered. However, such a measurement may be needed for each fluid that may be loaded into the fluidic element 300, which may be inefficient. To improve the measurement efficiency, one could only measure the compression value for one (or a few) representative fluid(s) and calculate the compression volume for a different fluid by accounting for the difference in fluid compressibility.
[0323]
[0324] The loading process according to the embodiment shown in
[0325] The actual loading process may comprise an initial phase, that may be called ‘determination of the lag volume V.sub.lag’, wherein V.sub.lag is a diagnostic parameter. V.sub.lag may indicate if the loading flow path is filled with the correct solvent and is sufficiently tight, i.e., it is not filled with air. V.sub.lag may be determined as the volume to pressurize the loading flow from a starting pressure, P.sub.start, to a slightly higher pressure, P.sub.lag, such that P.sub.lag=P.sub.start+Δp. Typically, a small increase Δp is sufficient, e.g., 1 bar. This phase is indicated by the time interval Δt.sub.lag in
[0326] During the loading the piston of the loading pump is moving forward (X(t) is increasing, see
[0327] If a fluid with significantly lower compressibility, such as air, is contained in the loading flow path the displacement, X(t)−X.sub.start, and correspondingly V.sub.lag, to compress the system to a given pressure P is significantly enlarged compared to a fluid (that may be a solvent) without presence of air. Similarly, a leakage would prevent/counteract the pressure build-up, and would result in a higher V.sub.lag.
[0328] Thus, V.sub.lag may allow identification of the presence of air, for e.g., through failure to refill loading solvent bottles or an empty sample vial, as well as leakages of the loading flow path. This phase is depicted in
[0329] Determination of V.sub.lag may be followed by a pressure build-up phase, indicated by the time interval Δt.sub.build-up in
[0330] The first condition may be fulfilled when the currently loaded volume V.sub.curr equals V.sub.load, after accounting for the volume ‘losses’ due to compression of the loading flow path, i.e., the nominal compression volume V.sub.comp,nom at the given pressure P, V.sub.curr=V.sub.load+V.sub.comp,nom(P). Since V.sub.load has been loaded already during pressure build-up, the loading is completed and a constant pressure loading phase following the pressure build-up phase may be omitted. Note that V.sub.comp,nom(P) is an increasing function of the pressure P. The nominal compression volume at a given pressure P may be retrieved from a data processing means (for example, a look up table in firmware or in a computer storage system) or a cloud server. This may ensure that an accurate determination of the actual loaded volume is being made at any given pressure P.
[0331]
[0332] In case the defined loading volume V.sub.load is not reached during the pressure build-up phase, pressure is built-up until P.sub.load is reached. The actual compression volume V.sub.comp,act may then be determined. Analogously to V.sub.lag, V.sub.comp,act may be obtained as the piston movement relative to X.sub.start which is needed to pressurize the loading flow path from P.sub.start to P.sub.load. Likewise, V.sub.comp,act is a diagnostic parameter that may be indicative of the compressibility and tightness of the loading flow path. This phase is depicted in
[0333] A constant pressure loading phase, indicated by the interval Δt.sub.const-load, may follow the pressure build-up phase. Once P.sub.load has been reached, loading may be continued at constant pressure P=P.sub.load until either the currently loaded volume V.sub.curr is equal to V.sub.load, or the volume of the loading pump 200 has been depleted. The latter case may arise when the loading pump 200 is a syringe pump, for example, and the solvent volume in the pump V.sub.pump is lower than the loading volume V.sub.load plus the volume contributions for compression, V.sub.comp, i.e., V.sub.pump<V.sub.load+V.sub.comp. In this case, the loading may need to occur iteratively with intermittent refills of the pump 200. During the constant pressure loading phase the actual flow rate f.sub.load,act which is delivered through the trap column may be equal to a nominal, i.e., set, loading flow rate f.sub.load. This phase is depicted in
[0334] The constant pressure loading phase may be followed by a pressure reduction phase, indicated by the time interval Δt.sub.reduction in
[0335] During this phase, the compressed volume V.sub.comp,act is reduced to zero and the currently loaded volume V.sub.curr increases (see
[0336] V.sub.red may then be obtained by integrating the flow f.sub.red which runs through the fluidic element 300, that may be a trap column, during the depressurization, where f.sub.red(P.sub.current)=P.sub.current/R.sub.trap=P.sub.current/P.sub.load*f.sub.load. Hence, V.sub.red may be obtained as
[0337] Note that f.sub.red is a function of the pressure at a location upstream of the fluidic element 300 which decreases continuously due to decompression of the fluid, that may be aided by an active decompression of the loading pump 200. In the above, it has been assumed that the trap resistance, R.sub.trap, does not vary significantly during the pressure reduction phase. As may be appreciated by a person skilled in the art, different assumptions may be employed for R.sub.trap for the same purpose. For example, it may be possible to experimentally determine the resistance R.sub.trap for different pressure values, and this variation may instead be used.
[0338] Thus, after completion of a loading iteration indexed by i, for example, the volume which remains to be loaded in the subsequent iteration i+1 is V.sub.remain=V.sub.load−V.sub.loaded_i−V.sub.red, where V.sub.remain is the remaining volume, V.sub.loaded_i is the volume that was loaded during iteration i. In the case when loading has been completed (i.e., V.sub.remain=0), typically additional flow f.sub.red may be prevented by switching a valve downstream of the fluidic element 300, that may be a trap column, to a blocked state. A subsequent precompression of the fluidic element 300, that may be a trap column, for pressure alignment prior to switching the fluidic element 300 in-line with the analytical column may then be carried out. Hence, here V.sub.red=0, as the pressure is typically not reduced to ambient pressure prior to such a pressure alignment.
[0339] To complete the loading process, the pressure may also be reduced to ambient pressure. This reduction may occur rather quickly to prevent additional flow across the fluidic element 300 which would result in a larger than intended loading volume.
[0340] The loading process according to one embodiment of the present technology is illustrated in
[0341] On the right side of
[0342]
[0343] For loading a sample into a pushed loop, the trap column 300 may be replaced, in embodiments, by the loop in which the sample is to be loaded.
[0344]
[0345]
[0346]
[0347]
[0348] In order to reduce the depressurizing time, the needle 160 may, for example, be moved out of the seat 140, or solvent reservoirs 910 or 920 may be connected to the metering device 200 at any time after the piston is pushed in. The residual pressure may then drop abruptly to ambient pressure (see also
[0349] The loading process may be repeated if the right valve 640 again connects the rear output of the metering device 200 to solvent reservoirs 910 or 920, thus allowing the metering device 200 to draw up fresh trap solvent. After trapping, the right valve 640 switches back to the compress position (as in
[0350] If the piston in the metering device 200 now moves forward as shown in
[0351] After completion of the loading, the residual pressure still present in the sample loop 100, metering device 200 and connections may be relieved by switching to the bypass position and moving the piston backwards (see
[0352] If any residual pressure remains, it can be released into the waste 700 during the equilibration phase by switching the right valve 640 (see
[0353] Thus, the present invention now enables loading with non-continuous pumping equipment by monitoring or controlling the undefined flow at the start of piston movement and after piston travel. These ramps may have been neglected until now. However, they are not negligible in non-continuous loading because they are repetitive. Embodiments of the invention may also be used for positioning a sample plug in a sample loop, and here especially reduces the waiting time until the sample comes to a defined standstill.
[0354] The loading process may now also be carried out reproducibly with clearly defined flows using non-continuous pumps. Non-continuous loading may allow the use of smaller and less expensive pumps. Similarly, the invention may enable fast and accurate positioning of sample plugs in a sample loop.
[0355] The loading algorithm described above may present several advantages. It may be efficient, since loading may be carried out at the maximum pressure at which the fluidic system 10 may be operated resulting in a high throughput. It may be accurate and precise, owing to the different diagnostic tools disclosed above, resulting in excellent chromatographic performance. Further, it may be smart, with the diagnostic features disclosed above allowing for detection of incorrect parameters or issues of the fluidic system before the separation process is carried out and yields incorrect results.
[0356] Whenever a relative term, such as “about”, “substantially” or “approximately” is used in this specification, such a term should also be construed to also include the exact term. That is, e.g., “substantially straight” should be construed to also include “(exactly) straight”.
[0357] Whenever steps were recited in the above or also in the appended claims, it should be noted that the order in which the steps are recited in this text may be accidental. That is, unless otherwise specified or unless clear to the skilled person, the order in which steps are recited may be accidental. That is, when the present document states, e.g., that a method comprises steps (A) and (B), this does not necessarily mean that step (A) precedes step (B), but it is also possible that step (A) is performed (at least partly) simultaneously with step (B) or that step (B) precedes step (A). Furthermore, when a step (X) is said to precede another step (Z), this does not imply that there is no step between steps (X) and (Z). That is, step (X) preceding step (Z) encompasses the situation that step (X) is performed directly before step (Z), but also the situation that (X) is performed before one or more steps (Y1), . . . , followed by step (Z). Corresponding considerations apply when terms like “after” or “before” are used.
[0358] While in the above, a preferred embodiment has been described with reference to the accompanying drawings, the skilled person will understand that this embodiment was provided for illustrative purpose only and should by no means be construed to limit the scope of the present invention, which is defined by the claims.