ERGONOMIC SEAT
20250221537 ยท 2025-07-10
Inventors
Cpc classification
A47C7/004
HUMAN NECESSITIES
International classification
Abstract
A comfortable ergonomic seat (100) that may be used for chairs, in particular, office chairs, as well as other seating applications including stools, bicycles, fitness equipment, and medical equipment where a user is in a seated position. The ergonomic seat including multi-part open seat frame (10) has at least a first seat sub-frame (11) and a second seat sub-frame (12). The first seat sub-frame (11) and the second seat sub-frame (12) are pivotally connected such that each of the first seat sub-frame (11) and the second seat sub-frame (12) is independently pivotable with respect to each other. This configuration provides a changeable/reconfigurable shape to the multi-part open seat frame (10). A flexible seat cover (20) attached to the multi-part open seat frame (10); the flexible seat cover (20) is deformable according to the changeable shape of the multi-part open seat frame (10) as well as a seated user's personal anatomy.
Claims
1. An ergonomic seat comprising: a multi-part open seat frame defining an ergonomic seat periphery, the multi-part open seat frame comprising: a first seat sub-frame; and a second seat sub-frame; wherein the first seat sub-frame and the second seat sub-frame are pivotally connected such that each of the first seat sub-frame and the second seat sub-frame is independently pivotable about a horizontal axis such that each of the first seat sub-frame and the second seat sub-frame is independently foldable upward and downward with respect to each other, providing a changeable shape to the multi-part open seat frame; and a flexible seat cover attached to the multi-part open seat frame, wherein the flexible seat cover is deformable according to the changeable shape of the multi-part open seat frame.
2. The ergonomic seat of claim 1, further comprising a mechanical hinge positioned at a pivotal connection between the first seat sub-frame and the second seat sub-frame.
3. The ergonomic seat of claim 1, wherein the flexible seat cover is a three-dimensionally knitted fabric seat cover.
4. The ergonomic seat of claim 3, wherein the three-dimensional knitted fabric seat cover includes at least first and second regions of different knitting densities.
5. The ergonomic seat of claim 3, wherein the three-dimensional knitted fabric seat cover includes first and second regions of knitting with different types of knitting yarns or fibers.
6. The ergonomic seat of claim 4, wherein the first region includes a relatively higher knitting density for structural support to transfer a seated user's weight to the multi-part open seat frame, and the second region includes a relatively lower compliant knitting density to yield to the seated user's individual anatomy.
7. The ergonomic seat of claim 1, wherein the multi-part open seat frame includes a curved frame rear portion complementing a shape of a seated user's pelvis.
8. The ergonomic seat of claim 7, further comprising a front projection positioned between a seated user's legs, the open frame and front projection positioning a seated user's back at an angle of between approximately 115-135 degrees with respect to the seated user's thighs.
9. The ergonomic seat of claim 1, further comprising a seat tilt adjuster positioned beneath the multi-part open seat frame.
10. The ergonomic seat of claim 9, wherein the seat tilt adjuster includes a stationary arm pivotally connected to a pivoting arm.
11. The ergonomic seat of claim 10, wherein the pivoting arm includes an adjustable compression spring.
12. The ergonomic seat of claim 11, wherein the pivoting arm further comprises a pivotable spring stop abutting the adjustable compression spring.
13. The ergonomic seat of claim 1, further comprising a seat cover tensioner.
14. The ergonomic seat of claim 13, wherein the seat cover includes a peripheral cable connected to the seat cover tensioner.
15. The ergonomic seat of claim 14, wherein the seat cover tensioner includes one or more projections engaging the seat cover peripheral cable.
16. The ergonomic seat of claim 15, wherein at least one of the one or more projections engaging the seat cover peripheral cable is movable to increase cable tension and seat cover tension.
17. The ergonomic seat of claim 1, wherein the multi-part open seat frame includes at least a portion having a frame cross-section with a curved portion transitioning to a flat lower portion to engage a periphery of the seat cover.
18. The ergonomic seat of claim 1, further comprising a backrest cooperating with the ergonomic seat.
19. The ergonomic seat of claim 18, wherein the backrest includes an open backrest frame, and a flexible backrest cover attached to the open backrest frame.
20. (canceled)
21. (canceled)
22. (canceled)
23. (canceled)
24. The ergonomic seat of claim 1, wherein the first and second sub-frames are oriented side-to-side or front to back of the multi-part open seat frame.
25. (canceled)
26. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0049] Turning to the drawings in detail,
[0050] As used herein, the term ergonomic is broadly inclusive of seat frame shapes specifically configured to promote a sitting posture encouraging proper alignment of the shoulders, spine, pelvis, hips, and legs. Some ergonomic seats position a seated user's spine relative to the seated user's upper legs at a natural angular posture for maintaining comfort as well as good spine health. Studies have postulated this angle to be in a range of approximately 115-135 degrees.
[0051] Other ergonomic seats are based on curved frame shapes that mimic the human pelvic anatomy. These ergonomic seat frames encourage the bony structures of the pelvic bones to be level with respect to each other, giving the lower back a slight forward arch and preventing posterior pelvic tilt.
[0052] Examples of ergonomic seat shapes to which the present invention may be applied includes saddle-shaped seats that generally have a forward angular tilt and a projection extending between the seated user's legs to maintain the position without strain on the thighs and lower legs. Other saddle chairs are similar to a horse saddle and position the seated user's legs further apart. The present invention may be applied to these as well as a variety of other ergonomic positions such as seats promoting a reclined position with elevated feet to maintain proper spine and pelvis alignment.
[0053] As seen in
[0054] The sub-frames may be equal or unequal in size; that is, they may divide the frame in half or they may divide any sub-portion of the frame from another sub-portion of the frame. Further, the terms first and second are arbitrary and, although shown as side-to-side, first and second may also be the front and rear portion of the frame, depending upon the orientation of the frame and the viewer. In short, the sub-frames may divide any portion of the seat frame at any orientation.
[0055] As seen in
[0056]
[0057] Flexible seat cover 20 may be selected from a wide variety of materials, including woven and non-woven fabrics as well as knits, which are described in more detail below. Because seat cover 20 is flexible, it is deformable according to the changeable shape of the multi-part open ergonomic seat frame 10 as well as custom deforming to a seated user's anatomy.
[0058] A variety of techniques may be optionally used to attach the flexible seat cover 20 to the frame 10. These include adhesive bonding in which cover 20 is glued directly to frame 10. Alternative, mechanical fasteners, such as staples, screws, or clips can attached flexible cover 20 to frame 10. Hook-and-loop fasteners such as Velcro may also be used when removable covers are desired. When Velcro is used, a strip of Velcro is attached to either chair frame 10 or to cover 20 with a mating strip on cover 20. In this manner, the cover 20 is connected to itself while wrapping frame 10 or attached directly to the frame 10. Cover 20 may then be easily removed for cleaning or replaced when worn or damaged. Finally, a pocket may be formed along the periphery of cover 20 using an adhesive or by sewing as it wraps frame 10. However, these techniques are generally more suitable when the seat frame has a relatively flatter two-dimensional shape.
[0059] Since the embodiment of
[0060] Because the seat frame 10 is foldable, a length of seat cover cable 27 may be shorter than the perimeter of frame 10 in its fully-open position. That is, frame 10, in a folded or partially-folded configuration, can readily accommodate the seat cover with a shorter cable length during seat assembly. As the folded or partially-folded frame 10 is opened, cable 27 is tensioned around the perimeter of frame 10, and, in turn, flexible cover 20 is stretched to create a tight, even fit, enabling the flexible material of cover 20 to conform to the contours of the seat frame 10 and maintain its shape over time. Since the length of the cable 27 is shorter than the perimeter of frame 10, and is engaged at the transition between curved frame edge 15A and level portion 15B, once the cover 20 is positioned over the frame, the cover cannot slide over the frame edge 15A and disengage from the frame 10. Although the cover cannot slip off the frame in its fully-opened configuration, when the frame is folded, the cover may be easily removed for cleaning or replacement.
[0061] To enhance chair aesthetics as well as further secure the seat cover, an additional frame lower surface cover 18 may be positioned over the cover edge, creating a seamless appearance, as seen in the bottom view of
[0062]
[0063] Optional tensioning system 80 includes plural projections 81, 82, 83, and 84. Projections 81 and 82 are stationary projections extending from frame 10 while projections 83 and 84 are respectively mounted on bolts 85 and 86 that are movable along each bolt axis. Cable 27 incudes a first portion 27, a second portion 27, and a third portion 27 that that extend from seat cover 20. Cable first portion 27 encircles projections 81, 81 and 83 while cable second portion 27 encircles projections 82, 82 and 84. Projections 81 and 82 may align the cable in the vertical plane compared to projections 83 and 84. Projections 81 and 82 may align the cable in the horizonal plane compared to 83 and 84. This is just one embodiment of the system to align the cable with the travel direction of 83 and 84. Projections 81, 81, 82 and 82 may be extensions of the frame 10 or screws or other fasteners. Washers may be used to reduce the friction of the cable 27 when it is being tensioned. Importantly, the tensioning system 80 can provide different custom tensions in different directions (e.g., horizontal and vertical) to ensure a custom comfort level to the seated user. Although the tensioning system 80 is shown as an example, many tensioning techniques may be used, preferably tensioning systems that can vary the tensions in different directions.
[0064] Cable length may be adjusted by selecting the number of times the cable encircles the projections, thereby changing the seat cover tension. Seat cover tension is further adjusted by advancing or retracting bolts 85 and 86 which further alters cable length. Through the action of tensioning system 80, many centimeters cable length can be adjusted. This permits the tensioning system to adequately compensate for any cover manufacturing variations as well as compensating for any cover sagging after prolonged seat use. Since manufacturing deviations are typically on the order of several centimeters, the tensioning system 80 ensures that nearly all manufactured parts can be used as seat covers, reducing production waste.
[0065] To provide optional further cover tensioning, particularly in selected cover regions, mechanical fasteners (for example, hooks engaging cable 27 or loops in cable 27) may be provided between cable 27 and optional further projections or apertures in the seat frame 10. Such projections may be similar to frame projections 81 and 82 and may hook or loop to the fabric cover 20/cable 27; alternatively, frame apertures may be provided to receive fasteners from the seat cover periphery.
[0066] The materials of seat cover 20 may be selected from a wide variety of woven, nonwoven, and knitted fabrics. As used herein, woven fabrics refer to fabrics that use at least two sets of yarns (for example, one or more warp and weft yarns) that typically cross each other at right angle to form the fabric grain; in tri-axial fabrics two sets of warp yearns are used positioned at 60 degrees to the weft while tetra-axial fabrics use four sets at 45 degrees to each other. In contrast, knitted fabrics begin with a single yarn that is interlaced to form loops. Nonwoven fabrics are those in which fibers are bonded, interlocked, intermingled, by mechanical, chemical, and/or thermal techniques to form a unified final fabric and include fibers that are laminated together to form a unified structure, such as felts.
[0067] Woven fabrics may include conventional two-dimensional woven fabrics or engineered three-dimensional fabrics in which weaving continues in the thickness direction to create regions having selectable mechanical properties. For example, regions of higher strength and higher density can be formed in the third dimension of the woven fabric.
[0068] Knitted fabrics may be conventional knitted fabrics (two-dimensional knitted) or custom-engineered three-dimensional knitted fabrics. Three-dimensional knitting is a knitting technique that allows for the creation of three-dimensional shapes and structures and can thus conform to the extreme curves of ergonomic seat frame 10. Unlike traditional knitting, which creates a flat piece of fabric that can be shaped through cutting and sewing, three-dimensional knitting involves knitting the object in a seamless, three-dimensional form. The process of three-dimensional knitting involves the use of specialized computer-controlled knitting machines that can create complex structures and shapes by using multiple yarns and stitches. The machines can create knitted pieces that are thicker or thinner in different areas to create a three-dimensional shape, and can also change the stitch density and pattern to create texture and structure. Three-dimensional knitting begins with a computer-aided design (CAD) file that specifies the shape and dimensions of the object to be knitted. The CAD file is then translated into machine-readable instructions that are sent to a computer-controlled knitting machine. The knitting machine uses a process called warp knitting to create the three-dimensional shapes. In warp knitting, the yarn is held in a stationary position on the machine while a series of needles move up and down to form stitches. The knitting machine can use multiple yarns and stitch patterns simultaneously to create complex shapes and textures.
[0069] As a result of the above techniques, three-dimensional knitting creates a precise, customized fit to the ergonomic seat frame 10's shape and dimensions. Further, the resulting seat cover is more breathable and comfortable, as it is made from high-quality, stretchable yarns that maintain their shape and support over time. Since three-dimensional knitting offers a wider range of design possibilities, the flexible seat cover 20 can be knitted in a variety of patterns and colors to create custom seat colors and patterns for individual users.
[0070] In contrast, conventional meshes for chairs are typically woven materials made by weaving a flat sheet of synthetic or natural fibers into a mesh pattern. The resulting mesh is then attached to a chair frame to create the seat and/or seat back. Conventional meshes have several disadvantages. For example, conventional mesh tends to stretch and sag over time, which can lead to discomfort and decreased support. Additionally, conventional mesh may be prone to fraying and tearing. Further, conventional meshes cannot be used on the extreme ergonomic structures of frame 10.
[0071] Various yarns may be used in the three-dimensional knitted fabrics used for the seats of the present invention. In general, the selected yarns should be strong, durable, and comfortable to sit on. Pliable regions may include one or more elastomeric yarns as well. Three-dimensional yarns include: [0072] Nylon: Nylon is a synthetic fiber known for its strength, durability, and abrasion resistance. It may be used in the present three-dimensional knitted seat covers due to its ability to withstand repeated use and wear. [0073] Polyester: Polyester is another synthetic fiber may be used in cover 20 for its resistance to wrinkles, shrinking, and fading. [0074] Merino wool: Merino wool is a soft and breathable natural fiber that is naturally moisture-wicking and temperature-regulating, making it a comfortable choice for prolonged sitting. [0075] Cotton: Cotton is a natural fiber that is soft and comfortable to sit on. Although less durable, it is moisture-wicking and breathable. [0076] Acrylic: Acrylic is a synthetic fiber may be used as a wool substitute in three-dimensional knitting for since it is less expensive and more durable than wool.
[0077] Elastomeric fibers may also be used for seat covers 20 to provide additional stretch and flexibility to the covers. Elastomeric fibers are synthetic fibers that have the ability to stretch and return to their original shape. They may be used in combination with one or more of the other fibers described above to create covers that are both stretchy and resilient.
[0078] In covers 20, elastomeric fibers can optionally be incorporated into particular regions to provide custom pliability in specific areas of the seat. For example, inner thigh regions/crotch regions 26 and buttocks regions 28 can optionally be more flexible to provide better comfort and support; therefore, elastomeric fibers can be added to those specific areas of the seat cover 20. Examples of elastomeric yarns include: [0079] Spandex: Spandex is a type of elastane fiber that is known for its high stretch and recovery properties. It may be used in seat cover 20 and to provide custom pliability and support. [0080] Lycra: Lycra is a branded type of spandex that is known for its elasticity and durability and can be used in for seat cover 20 to provide flexibility and comfort. [0081] Elastane: Elastane is a generic term for synthetic elastomeric fibers that are similar to spandex. They may be used in seat cover 20 to enhance stretch and recovery properties. [0082] Nylast: Nylast is a type of nylon elastomeric fiber that is known for its high elasticity and strength. It is often used in three-dimensional knitting for automotive seat covers and other applications that require durability and flexibility. [0083] Thermoplastic elastomers (TPEs): TPEs are a group of synthetic elastomers that can be molded or extruded into various shapes and forms, including fibers that are flexible, durable, and resistant to chemicals and UV light.
[0084] In the embodiment of
[0085] In a further embodiment, three-dimensional knitting may optionally be used to create regions have different pliability/resistance to deformation. Using these kinds of engineered fabrics, regions 25 may to selected to have higher fabric density/different strength yarns that function as support structures, transferring the weight of the user to the frame. In contrast, regions 26 and 28 have relatively more open knitted regions, less resistance to an applied load and feel more pliable to the user. These regions are particularly used where the thighs and buttocks contact the chair and thus deform in a way that conforms to the user's personal anatomy. In one aspect, the pliability of inner thigh regions 26 is particularly yielding/elastic in order to ensure user comfort. A more open structure with greater yarn spacing also ensures breathability. Further, due to the overall elastic nature of seat cover 20, optional padding can be placed beneath the cover 20 in the region of seat projection 29.
[0086] In an optional embodiment, the ergonomic seat may include a seat tilt adjuster 30, as seen in
[0087] The pivoting arm 32 pivots between 0-20 degrees around axis 37. The seat pivots between 0-10 degrees around axis 19. This pivoting action is made possible by rotatable stop 39 that pivots about axis 34 in connection with stationary arm 31. The movements are connected in a 2:1 ratio; however, other ratios may be selected based on the application for seat 100 (e.g., for office furniture, 2:1 may be useful but other apparatus incorporating seat 100 may select other ratios).
[0088] Adjustable spring stop 38 advances and withdraws in accordance with the rotation of tensioner rotational knob 33. As spring stop 38 pushes against compression spring 35 the degree of compression of spring 35 increases. Through the selected degree of spring compression, the seated user can determine the ease with which the seat reclines. Alternatively, knob 33 can be in direct contact with the flexible arm 32 (for stools with no backrests) or in direct contact though an extension piece (for chairs with backrests in which a base of the backrest extends to the seat tilt adjuster), depending upon a selected length of compression spring axis rod 36.
[0089] While the seat tilt adjuster has been described with respect to a spring-based mechanism, it is understood that other tilt mechanisms may also be used, including, but not limited to, a piston-based seat tilt mechanism. Piston-based seat tilt mechanisms typically use a pneumatic cylinder, which is filled with compressed air, to control the tilt of the chair seat. When the chair is tilted, the air pressure within the cylinder changes, allowing the seat to tilt forward or backward. Resistance to tilting is adjusted by increasing or decreasing the pressure within the cylinder, typically through the use of a push-button or other pressure-based actuator.
[0090] The ergonomic seats of the present invention find particular use for stools and chairs. An example of a stool 300 is depicted in
[0091] The ergonomic seats of the present invention may also be used in chairs that include a seat back.
[0092]
[0093] The foregoing description of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations will be apparent to the practitioner skilled in the art.
[0094] The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications that are suited to the particular use contemplated.
[0095] As used herein and not otherwise defined, the terms substantially, substantial, approximately and about are used to describe and account for small variations. When used in conjunction with an event or circumstance, the terms can encompass instances in which the event or circumstance occurs precisely as well as instances in which the event or circumstance occurs to a close approximation. For example, when used in conjunction with a numerical value, the terms can encompass a range of variation of less than or equal to +10% of that numerical value, such as less than or equal to +5%, less than or equal to +4%, less than or equal to +3%, less than or equal to +2%, less than or equal to +1%, less than or equal to +0.5%, less than or equal to +0.1%, or less than or equal to +0.05%.
[0096] As used herein, the singular terms a, an, and the may include plural referents unless the context clearly dictates otherwise. In the description of some embodiments, a component provided on or over another component can encompass cases where the former component is directly on (e.g., in physical contact with) the latter component, as well as cases where one or more intervening components are located between the former component and the latter component.
[0097] While the present disclosure has been described and illustrated with reference to specific embodiments thereof, these descriptions and illustrations are not limiting. It should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the present disclosure as defined by the appended claims. The illustrations may not necessarily be drawn to scale. There may be distinctions between the artistic renditions in the present disclosure and the actual apparatus due to manufacturing processes and tolerances. There may be other embodiments of the present disclosure which are not specifically illustrated. The specification and the drawings are to be regarded as illustrative rather than restrictive. Modifications may be made to adapt a particular situation, material, composition of matter, method, or process to the objective, spirit, and scope of the present disclosure. All such modifications are intended to be within the scope of the claims appended hereto. While the methods disclosed herein have been described with reference to particular operations performed in a particular order, it will be understood that these operations may be combined, sub-divided, or re-ordered to form an equivalent method without departing from the teachings of the present disclosure. Accordingly, unless specifically indicated herein, the order and grouping of the operations are not limitations.