METHOD FOR THE QUIET AND RELIABLE ACTUATION OF A CLAW CLUTCH, AND CLAW CLUTCH ARRANGEMENT
20230160437 · 2023-05-25
Inventors
- Norman SCHMIDT-WINKEL (Kurnach, DE)
- Fabian HARTMANN (Hettstadt, DE)
- Ludwig GEIßELBRECHT (Schweinfurt, DE)
- Martin RUIDER (Schwarzhofen, DE)
- Bastian SCHUH (Friedrichshafen, DE)
Cpc classification
F16D11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2011/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A claw clutch for positively connecting a first rotatable component to a second rotatable component. A claw clutch for motor vehicles having an electric drive train which permits a reliable connection of the claw clutch when tooth-on-tooth positions are released and, at the same time, reduces the number of moving elements on the sliding sleeve. A clutch body, which is arranged on the first rotatable component for conjoint rotation therewith, has a first tooth system and a sliding sleeve, which is arranged on the second rotatable component in a manner which allows conjoint rotation and axial movement, has a second tooth system and is axially movable via a shift fork by an actuator system in order to load a spring element by the actuator system in the case of a tooth-on-tooth position. The spring element to be loaded is arranged outside the second rotatable component equipped with the sliding sleeve.
Claims
1. A method to actuate a claw clutch to positively connecting a first rotatable component to a second rotatable component, wherein a clutch body, which is arranged on the first rotatable component for conjoint rotation therewith, has a first tooth system, and a sliding sleeve, which is arranged on the second rotatable component in a manner which allows conjoint rotation and axial movement, has a second tooth system, comprising: a) moving the sliding sleeve of the second rotatable component axially for positive connection to the clutch body of the first rotatable component by a shift fork by an actuator system; b) loading a spring element outside the second rotatable component equipped with the sliding sleeve by the actuator system via the shift fork when a tooth-on-tooth position of the sliding sleeve relative to the clutch body of the first rotatable component occurs; c) loading the spring element up to a maximum loading travel of the spring element, which is sufficient to allow reliable engagement of the second tooth system of the sliding sleeve into the first tooth system of the clutch body after the tooth-on-tooth position has been released; and d) relaxation of the spring element to actuate the sliding sleeve when the tooth-on-tooth position has been released by relative rotation between the first and second movable components of the claw clutch.
2. The method according to claim 1, wherein the spring element is loaded rotationally on an actuator element that drives the shift fork.
3. The method according to claim 2, wherein the spring element is loaded rotationally between a drive and a drive shaft of the actuator system.
4. The method according to claim 2, wherein the spring element is loaded rotationally on a shift fork which is operated in a pivoting manner as a shift rocker so as to operate the sliding sleeve.
5. The method according to claim 1, wherein the spring element is loaded linearly on an actuator element which drives the shift fork.
6. The method according to claim 5, wherein the axial movement of the sliding sleeve is effected by the actuator element with a laterally rigidly connected shift fork by parallel movement of the actuator element.
7. The method according to claim 1, wherein the spring element is loaded axially against the first rotatable component on the clutch body opposite the sliding sleeve when the tooth-on-tooth position occurs during movement of the sliding sleeve.
8. The method according to claim 1, wherein in c), the spring element is loaded up to the maximum loading travel of the spring element, which is selected to be smaller than it would be it would be in case of a travel of the sliding sleeve against the clutch body when the tooth-on-tooth position is released by defined reliable engagement of the second tooth system of the sliding sleeve into the first tooth system of the clutch body; and in e), a shift position for reliable engagement of the second tooth system of the sliding sleeve into the first tooth system of the clutch body is detected by measuring the position of a selected actuator element of the actuator system, which is situated in front of the spring element in a direction of the sliding sleeve when actuated, wherein the position for reliable engagement of the tooth system is identified when a predetermined final end position of the selected actuator element can only be reached when a previous tooth-on-tooth position has been released and engagement by the maximum loading travel of the spring element, when loaded, has been carried out.
9. The method according to claim 8, wherein the shift position of the claw clutch is determined by angular measurement on a rotationally operated actuator element.
10. The method according to claim 9, wherein the shift position is determined by angular measurement on a driven arm of the pivotable shift fork, which is equipped with a spring rocker.
11. The method according to claim 9, wherein the shift position of the claw clutch is determined by angular measurement on a drive of the actuator system.
12. The method according to claim 9, wherein the shift position is determined by an incremental rotary encoder.
13. The method according to claim 8, wherein the shift position of the claw clutch is determined by length measurement on a linearly movable actuator element, which moves the sliding sleeve axially via the shift fork.
14. The method according to claim 13, wherein the shift position of the claw clutch is determined with an incremental displacement sensor on the linearly operated actuator element.
15. A claw clutch arrangement for positively connecting a first rotatable component to a second rotatable component, comprising: a clutch body is arranged on the first rotatable component for conjoint rotation therewith and has a first tooth system; a sliding sleeve, which is arranged on the second rotatable component in a manner which allows conjoint rotation and axial movement, and has a second tooth system; and a shift fork configured to axially move the sliding sleeve for positive connection to the clutch body of the first rotatable component by an actuator system to load a spring element by the actuator system in case of a tooth-on-tooth position; wherein the spring element to be loaded is arranged outside the second rotatable component equipped with the sliding sleeve.
16. The claw clutch according to claim 15, wherein the clutch body is axially movable on the first rotatable component and is equipped with the spring element.
17. The claw clutch arrangement according to claim 15, wherein the actuator system has the spring element on an actuator element mounted in front of the shift fork.
18. The claw clutch arrangement according to claim 17, wherein the spring element is attached to a shift rocker as a leg spring at a pivot point of the shift fork.
19. The claw clutch arrangement according to claim 17, wherein the spring element is arranged as a barrel spring between an annular flange and the shift fork, on a linear guide on which the shift fork projects laterally and is axially movable.
20. The claw clutch arrangement according to claim 19, further comprising a rotational drive that moves the linear guide by a rack-and-pinion mechanism or a screw drive.
21. The claw clutch arrangement according to claim 17, wherein the spring element is attached as a torsion spring to a drive shaft of the actuator system and can be loaded over a defined loading travel by the rotational drive.
22. The claw clutch arrangement according to claim 15, wherein the spring element has a limited maximum loading travel, which is smaller than it would be in case of a travel of the sliding sleeve against the clutch body when the tooth-on-tooth position is released by defined reliable engagement of the second tooth system of the sliding sleeve into the first tooth system of the clutch body.
23. The claw clutch arrangement according to claim 22, wherein the actuator system has a sensor to detect a shift position of the claw clutch, which is formed on a selected actuator element between a drive of the actuator system and the spring element in such a way that a further actuating movement of the selected actuator element can be detected by the sensor, which further actuating movement can only be carried out if, after the tooth-on-tooth position of the sliding sleeve and clutch body has been released, the limited maximum loading travel is reset by relaxation of the spring element and permits further engagement of the tooth systems of the sliding sleeve and the clutch body.
24. The claw clutch arrangement according to claim 23, wherein the sensor is attached as a rotary encoder to an actuator element which is moved in rotation or to the drive of the actuator system.
25. The claw clutch arrangement according to claim 23, wherein the sensor is attached as a displacement transducer to a linearly moved actuator element of the actuator system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The invention is explained in greater detail below with reference to an exemplary embodiment and drawings. In the drawings:
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DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
[0061]
[0062] In a tooth-on-tooth position of the two tooth systems 3a and 4a, which often occurs, the force effect of the actuator system 20, which is introduced onto the sliding sleeve 3 via a shift fork 5, is partially decoupled from the axial claw movement on account of a spring element 6, wherein the spring element 6 converts the drive movement which can no longer be carried out into a spring load.
[0063] For monitoring and/or controlling the executed movement of the drive 8 of the actuator system 20, there is usually a sensor 9, which detects either the angle of rotation of the drive 8 or the travel of the (in this case: linearly) moved actuator element 7, preferably incrementally.
[0064] The loading of the spring element 6 up to a final shutdown of the drive 8 when a predetermined actuating position (load-dependent or position-dependent) of the drive 8 is reached ensures that the pressure force on the tooth systems of the sliding sleeve 3 and the clutch body 4 is not increased above a predetermined value. This state is shown in
[0065] For this purpose,
[0066] In order to carry out the shifting movements or for positively connecting the rotatable components 1 and 2 of the claw clutch 10, the requisite actuation for the axial movement of the sliding sleeve 3 can be carried out in a very wide variety of ways. It can take place mechanically, electrically, hydraulically or the like. Irrespective of the type of actuation, the actuator system 20 can be coupled in a very wide variety of ways via the shift fork 5 in order to actuate the sliding sleeve 3 linearly in the axial direction, as can be seen only schematically in the following
[0067]
[0068] In contrast to the variant according to
[0069] With this type of axial decoupling of the movement of the drive 8 from the engagement movement of the tooth systems 3a and 4a, the actuator system 20 can be embodied in a particularly simple and direct way in that a shift fork 5 which can be pivoted as a lever about a pivot point 5a on the one hand engages on the sliding sleeve 3 and, on the other hand, meshes with a pinion of the drive 8 along a toothed ring sector 7f matched to the pivoting range of the shift fork 5.
[0070] A further variant of the decoupling of the movements of the sliding sleeve 3 and the drive 8 of actuator system 20 is illustrated schematically in
[0071] Respective sequences of the shifting process for coupling in a plurality of steps using a plurality of actuator elements 7 are shown for different embodiments of the actuation of the sliding sleeve movement in the following drawings.
[0072]
[0073] In
[0074] When the tooth-on-tooth position is reached, the spring rocker 7a has been moved further by the drive 8, as can be seen in
[0075]
[0076]
[0077]
[0078] At the start of the movement of the drive 8 of the actuator system 20 according to
[0079] If the tooth-on-tooth position is then released in a known manner, the spring load of the leg spring 6a can initiate the axial movement of the sliding sleeve 3, as shown in
[0080] This continuation of the drive movement of the drive 8—as shown in
[0081] A further exemplary embodiment of the actuator system 20 for actuating the claw clutch 10 is shown in
[0082] First,
[0083] In
[0084] After the release of the tooth-on-tooth position according to
[0085]
[0086] In contrast to this, the linear guide 7b—as illustrated schematically in
[0087] In this case, the entire linear guide 7b is blocked with the tooth-on-tooth position according to
[0088] Once the tooth-on-tooth position according to
[0089] The disappearance of the load overshoot results in the drive 8 being activated again and executing the movement of the linear guide 7b with the rigidly connected shift fork 5 and thus of the sliding sleeve 3 into the predetermined end position. A sensor 9, which is mounted on the drive shaft 8b of the drive 8 in this design variant of the actuator system 20 and which is designed here as an incremental rotary encoder, thus detects the reaching of the predetermined end position of the drive 8. Since the predetermined end position of the drive 8 could not be reached in the tooth-on-tooth position, this counts as a reliable closed state of the claw clutch 10 without the need for confirmation by a further sensor.
[0090] A further embodiment of the claw clutch 10 is illustrated in
[0091] In
[0092] In contrast to
[0093] The remaining free movement of the engagement of the tooth systems 3a and 4a as far as the predetermined end position is effected by renewed activation of the drive 8, wherein the sensor 9 mounted on the linear guide 7b detects the reaching of the end position and thus detects the reliable closed connection of the claw clutch 10 without further sensors.
[0094] It should be noted that the above explanations represent only selected concrete examples of the invention and any further combination of actuator elements 7 with the different variants of the actuation of the claw clutch 10 and with or without a sensor for the detection of the reliable connection of the clutch tooth systems 3a and 4a likewise falls within the teaching according to the invention.
[0095] Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.