A DRIVE CHAIN FOR STITCH FORMATION MEMBERS OF A CIRCULAR KNITTING MACHINE AND A CIRCULAR KNITTING MACHINE COMPRISING SUCH DRIVE CHAIN
20250223739 ยท 2025-07-10
Assignee
Inventors
Cpc classification
International classification
Abstract
A drive chain for stitch formation members of a circular knitting machine includes an element coupled or to be coupled with a stitch formation member and an oscillating lever connected to said element on a junction area. The oscillating lever is configured for interacting with selecting devices so as to oscillate with respect to said element. The element comprises a first portion carrying a first butt and a second portion configured for slidingly coupling with a bottom of a respective groove. Along a main direction of development of the drive chain, the junction area is placed between the stitch formation member and the first butt.
Claims
1. A drive chain for stitch formation members of a circular knitting machine, comprising: an element (6) incorporating a stitch formation member or operatively coupled or to be coupled with a stitch formation member; wherein said element (6) has a first butt (18) configured for engaging into first paths (26) defined by first actuating cams (25) of a circular knitting machine; an oscillating lever (7) connected to said element (6) on a junction area and extending, with respect to said element (6), on the opposed side to said stitch formation member; the oscillating lever (7) exhibiting a second butt (22); wherein the oscillating lever (7) is configured for interacting with at least one selecting device (23) of the circular knitting machine so as to oscillate with respect to said element (6) between an extracted position, in which the second butt (22) is taken out of a respective groove (5) of a support of the circular knitting machine and is engaged with second paths (28) defined by second actuating cams (27), and a retracted position, in which the second butt (22) is retracted into the respective groove (5) so as not to engage into said second paths (28); wherein, along a main direction of development of the drive chain (3), said junction area is placed between the stitch formation member and the first butt (18).
2. The drive chain according to claim 1, wherein, designating with X a distance between the junction area and the first butt (18), and with Z a distance between the junction area and the second butt (22), a ratio Z/X is between 2 and 6.
3. The drive chain according to claim 2, wherein, designating with K a distance between an end belonging to the element (6) exhibiting the first butt (18) and the second butt, a ratio K/X is between 1.1 and 1.5.
4. The drive chain according to claim 1, wherein the oscillating lever (7) can oscillate between the extracted position and the retracted position by rotating around an axis of rotation placed in the junction area or near the junction area.
5. The drive chain according to claim 1, wherein the element (6) exhibiting the first butt (18) comprises a first portion (9) carrying the first butt (18) and a second portion (10) configured for slidingly coupling with a bottom of the respective groove (5); wherein the junction area is placed between the first portion (9) and the second portion (10) and a segment of the oscillating lever (7) is positioned between the first portion (9) and the second portion (10).
6. The drive chain according to claim 5, wherein the junction area mutually connects the first portion (9) to the second portion (10).
7. The drive chain according to claim 5, wherein the first portion (9) is elastically coupled with the second portion (10) so as to keep the first butt (18) in an operating position in which said first butt (18) protrudes from the groove (5) and to allow the first butt (18) to get back into the groove (5) in case of interference with one of the first actuating cams (25); wherein the element (6) exhibiting the first butt (18) comprises an elastic joint (11) connecting the first portion (9) to the second portion (10) so that the first portion (9) can elastically rotate with respect to the second portion (10); wherein the elastic joint (11) is placed on the junction area.
8. The drive chain according to claim 1, wherein the junction area exhibits a C or open ring shape.
9. The drive chain according to claim 1, wherein the junction area comprises said rotation pivot (8) and the oscillating lever (7) is hinged to said element (6) on said rotation pivot (8).
10. The drive chain according to claim 1, wherein the junction area comprises an auxiliary elastic joint (42) and the oscillating lever (7) is connected to said element (6) by means of said auxiliary elastic joint (42).
11. The drive chain according to claim 2, wherein the oscillating lever (7) exhibits at least one selecting tooth (21) configured for interacting with at least one arm (24) of a selecting device (23) of arm type; wherein, designating with H a distance between the junction area and said at least one selecting tooth (21), a ratio H/K is between 0.5 and 0.9 and a ratio H/Z is between 0.55 and 0.95.
12. The drive chain according to claim 2, wherein the oscillating lever (7) exhibits a distal segment (33) configured for interacting with a selecting device (31) of magnetic type; wherein, designating with W a distance between the junction area and a portion of the distal segment (33) lying nearer said junction area, a ratio W/K is between 1 and 1.3 and a ratio W/Z is between 1.4 and 1.8.
13. A circular knitting machine, comprising: a support having a plurality of grooves (5) arranged around a central axis (X-X) of said support; a plurality of stitch formation members, each being housed at least partially in a respective groove (5); first actuating cams (25) and second actuating cams (27) facing the grooves (5); wherein the support is movable with respect to the first actuating cams (25) and second actuating cams (27) around the central axis (X-X) so as to determine or enable the movement of the stitch formation members along the grooves (5) for stitch formation by said stitch formation members; a plurality of drive chains (3), each being carried out according to claim 1, housed in a respective groove (5) and integrating a stitch formation member or operatively coupled or to be coupled with a stitch formation member; at least one selecting device (23; 31) interacting with the drive chains (3).
14. The machine according to claim 13, wherein said at least one selecting device (23) is of arm type and interacts with a selecting tooth (21) carried by the oscillating lever (7) of the drive chain (3), or wherein said at least one selecting device (31) is of magnetic type and interacts with a distal segment (33) of the oscillating lever (7) of the drive chain (3).
15. The machine according to claim 13, wherein the stitch formation member integrated into or operatively coupled or to be coupled with the drive chain (3) is a needle (2) or a sinker or a punch or a reed or a hook.
Description
DESCRIPTION OF THE DRAWINGS
[0116] This description shall be made below with reference to the accompanying drawings, provided to a merely indicative and therefore non-limiting purpose, in which:
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DETAILED DESCRIPTION
[0128] With reference to the figures mentioned above, the drive chain according to the present invention is described in an exemplary and non-limiting manner with reference to its application in a needle-holding plate associated with respective actuating cams of a circular knitting machine for manufacturing fabrics, which is not shown as a whole.
[0129] As is known, the circular knitting machine comprises a basement constituting the supporting structure of the machine. A needle-holding cylinder is mounted vertically to the basement and has a plurality of longitudinal grooves obtained on a radially outer surface thereof. The longitudinal grooves are arranged around a central axis X-X of the needle-holding cylinder and usually develop parallel to said central axis X-X. Each longitudinal groove houses respective drive chain, comprising a plurality of flat parts and, at least partially, a respective needle. Actuating cams are arranged as a casing around the needle-holding cylinder and lie facing the radially outer surface of the cylinder and thus the longitudinal grooves and the drive chains. These actuating cams delimit tracks/paths arranged on an inner surface of the casing. The machine here described by way of example further comprises a needle-holding plate exhibiting a plurality of grooves developing radially with respect to the central axis X-X. Each radial groove houses a respective needle and a respective drive chain comprising a plurality of flat parts. Actuating cams supported by a disc face the needle-holding plate and the radial grooves and delimit respective tracks/paths. The needle-holding cylinder and the needle-holding plate are rotated (arrow R of
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[0131] The drive chain 3 shown in
[0132] In the example shown here, the needle 2 is at a distance from the drive chain 3 and is configured for contacting said element 6 and being pushed by the drive chain 3 during the operation of the circular knitting machine.
[0133] The oscillating lever 7 extends, with respect to said element 6, on the opposite side of the needle 2.
[0134] The element 6 comprises a first portion 9 and a second portion 10 connected to one another by means of an elastic joint 11. The first portion 9, the second portion 10 and the elastic joint 11 are made as one piece. The second portion 10 comprises a segmented shaped like a flattened rod resting upon and sliding against a bottom of the groove 5. The elastic joint 11 is located at an end of the segment shaped like a flattened rod and exhibits a C or open ring shape. The C shape develops continuously from the segment shaped like a flattened rod and ends joining the first portion 9. In other words, and end of the C shape is connected to the segment shaped like a flattened rod and an opposite end of the C shape is connected to the first portion 9. In the embodiment shown, an elastically deformable distal segment 12 develops from an end of the segment shaped like a flattened rod in an opposite direction to the one carrying the elastic joint 11. Also the elastically deformable distal segment 12 has a thin shape and exhibits its own distal end 13 at a distance from the bottom of the groove 5.
[0135] The first portion 9 comprises an arc shaped part 14, e.g. a sickle shape part, developing mainly between the elastic joint 11 and the needle 2 and arranged partially around said elastic joint 11, so that said part 14 and said elastic joint 11 delimit an arc shaped slot between them. This arc shaped slot extends from the bottom of the groove 5 and for about 220-230 around the ring shape constituting the elastic joint 11. The arc shaped part 14 exhibits a height basically corresponding to a depth of the groove 5. An edge of said part 14 faces the bottom of the groove 5 and, as better shown below, defined a stroke end 15. The stroke end 15 is arranged, along a main direction of development of the drive chain 3, between the elastic joint 11 and the needle 2.
[0136] A radially outer edge 16, with respect to the arc shaped slot and to the open ring, of the arc shaped part 14 is rounded.
[0137] The first portion 9 develops mainly from the rotation pivot 8 towards the distal end 13 of the elastically deformable distal segment 12. In particular, the first portion 9 comprises a tapered shape part 17 which is made as one piece with the arc shaped part 14 and extends from the elastic joint 11 towards the distal end 13. This tapered shape part 17 exhibits an outer edge, with respect to the groove 5, on which a first butt 18 is obtained and which has an edge 19 facing the inside of the groove 5.
[0138] The elastic joint 11 is basically a torsion spring allowing the first portion 9 to rotate elastically, within certain limits, with respect to the second portion 10.
[0139] The oscillating lever 7 exhibits a proximal end 20 with a partially circular shape, which is housed inside the elastic joint 11. The C shaped elastic joint 11 partially surrounds the proximal end 20 of the oscillating lever 7, so that said proximal end 20 can rotate inside the elastic joint 11. Therefore, the elastic joint 11 also delimits, together with the proximal end 20, the rotation pivot 8 of the oscillating lever 7 as described above.
[0140] The rotation pivot 8 and the C shaped elastic joint 11 define a junction area connecting the oscillating lever 7 to the element 6 and mutually connecting also the first portion 9 to the second portion 10 of the element 6. The elastic joint 11 and the junction area are therefore partially integrated with each other.
[0141] A segment of the oscillating lever 7 is positioned between the first portion 9 and the second portion 10. The oscillating lever 7 extends beyond the distal end 13 of the elastically deformable distal segment 12 of the second portion 10 and exhibits an outer edge, with respect to the groove 5, on which at least one selecting tooth 21 and a second butt 22 are obtained. The second butt 22 is located at a distal end of the oscillating lever 7 and the selecting tooth 21 is located between the tapered shape part 17 and said second butt 22.
[0142] Along a main direction of development of the drive chain 3, i.e. along a direction of development of the groove 5, the rotation pivot 8 of the drive chain 3 is located between the needle 2 and the first butt 18 and is closer to said needle 2 than to the first butt 18 and to the second butt 22. For instance, given Y a distance between an area of interaction of the needle 2 with the drive chain 3 and the rotation pivot 8 (which coincides with the elastic joint 11), and given X a distance between the elastic joint 11 or the junction area and the first butt 18, a ration X/Y is greater than 1, e.g. this ratio X/Y is between 2 and 5. Moreover, given Z a distance between the rotation pivot 8 and the second butt 22, a ratio Z/X is greater than 2, e.g. this ratio Z/X is between 2 and 6, optionally between 4 and 5. Given K a distance between an end belonging to the element 6 exhibiting the first butt 18 and the second butt 22, a ratio K/Z is between 1.1 and 1.5 (
[0143] Given H a distance between the junction area and said at least one selecting tooth 21, a ratio H/K is between 0.5 and 0.9 and a ratio H/Z is between 0.55 and 0.95 (
[0144] As can be seen in
[0145] The selecting tooth 21 is configured for interacting with at least one arm 24 of a piezoelectric selecting device 23 of arm type.
[0146] As can be seen in
[0147] The oscillating lever 7 with the second butt 22 rotates around the rotation pivot 8 and oscillates as a result of the combined action: of the distal end 13 of the elastically deformable distal segment 12, which pushes the oscillating lever 7 towards the outside of the groove 5; of the piezoelectric selecting devices 23, which with the arms 24 push the oscillating lever 7 into the groove 5; of the second actuating cams 27, which have ramps also shaped for pushing and keeping the oscillating lever 7 inside the groove 5. As a result of these actions, the oscillating lever 7 oscillates between an extracted position, in which the second butt 22 is taken out of the respective groove 5 and is engaged with the second paths 28 defined by the second actuating cams 27, and a non-operating position, in which the second butt 22 is retracted into the respective groove 5 so as not to engage into said second paths 28.
[0148] The first portion 9 of the element 6 rotates with respect to the second portion 10 on the elastic joint 11 as a result of the combined action of the elastic force exerted by the elastic joint 11, which moves the tapered shape part 17 with the first butt 18 in a direction pointing out of the groove 5, and of the first actuating cams 25. The elastic joint 11 is configured for leaving a minimal clearance at the proximal end 20 of the oscillating lever 7 even when said elastic joint 11 is in a configuration of maximum torsion. Thus, the minimum operating clearance allows the rotation pivot 8 to rotate even when the elastic joint 11 reaches its maximum torsion.
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[0154] For instance, as shown in
[0155] The presence of the ramp 30 therefore avoids a violent contact of the first butt 18 with the deviating cam 29, though instead this ramp 30 engages and supports the first butt 18 while getting back into the groove 5.
[0156] The interaction between the ramp 30 and the first butt 18 causes a rotation of the first portion 9 of the element 6 operatively coupled or to be coupled with the respective needle 2 around the center of rotation coinciding with the rotation pivot 8 (in clockwise direction in
[0157] In
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[0159] Here again, in the first useful space, i.e. when it finds one of the first paths 26, the first butt 18, pushed by the elastic joint 11, gets out again of the groove 5 and resumes one of the first programmed paths 26 without damage to the drive chain 3.
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[0162] Given W a distance between the junction area and a portion of the distal segment 33 (configured for interacting with the selecting device 31 of magnetic type) placed closer to said junction area, a ratio W/K is between 1 and 1.3 and a ratio W/Z is between 1.4 and 1.8.
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[0166] The drive chains 3 according to the present invention have been described so far in detail together with respective needles 2 and with reference to a needle-holding plate, though the present invention may be applied to any stitch formation member (e.g. needles, sinkers, punches, reeds or hooks). For instance,
[0167] The present invention may also be applied to any support (e.g. plate or cylinder or crown) of a circular knitting machine having grooves 5 which house the drive chains 3 and the stitch formation members. The grooves 5 of the cylinder are usually parallel to the central axis X-X of the machine, whereas the grooves in the plate or crown are radial with respect to the central axis X-X. Instead of the cylinder with the axial grooves, the support may also be defined by a drum with inclined grooves 5.
[0168] In the embodiment here described in detail, the actuating cams are fixed, i.e. they belong to the fixed disc while the needle-holding plate rotates thanks to the motor. In variants of embodiment falling within the present invention, the support provided with grooves 5 is fixed while the actuating cams are rotated around the central axis by a motor.
[0169] Moreover, the stitch formation member, i.e. the needle 2, has been disclosed so far as a separate member to be coupled with the element 6 of the drive chain 3. Also the sinker of
[0170] In variants of embodiment, the stitch formation member (needle, sinker, hook, punch, etc.) can also be made as one piece with said element 6, in other words the drive chain 3 incorporates the stitch formation member.
[0171] For instance, a needle 2 integrated in the drive chain 3 is shown in
[0172] The yielding connection 40 can transmit axial forces, i.e. pointing in the same direction as the groove 5, without deforming, so that the drive chain 3 and the sinker 38 can move axially as one piece.
[0173] The yielding connection 40 is further configured for allowing the rotation of the first portion 9 with respect to the second portion 10 while the sinker 38 is still aligned with the respective groove, i.e. it is not inclined. As shown in
[0174] In variants of embodiment, the stitch formation member exhibits a hook so as to be hooked to the drive chain 3 and, if required, unhooked. For instance, the variant of embodiment shown in
LIST OF ELEMENTS
[0175] 1 Disc [0176] 2 Needle [0177] 3 Drive chain [0178] 4 Needle-holding plate [0179] 5 Radial grooves [0180] 6 Element exhibiting the first butt [0181] 7 Oscillating lever [0182] 8 Rotation pivot [0183] 9 First portion [0184] 10 Second portion [0185] 11 Elastic joint [0186] 12 Elastically deformable distal segment [0187] 13 Distal end of the elastically deformable distal segment [0188] 14 Arc shaped part [0189] 15 Stroke end [0190] 16 Radially outer edge [0191] 17 Tapered shaped part [0192] 18 First butt [0193] 19 Edge [0194] 20 Proximal end of the oscillating lever [0195] 21 Selecting tooth [0196] 22 Second butt [0197] 23 Piezoelectric selecting device [0198] 24 Arm [0199] 25 First actuating cams [0200] 26 First paths [0201] 27 Second actuating cams [0202] 28 Second paths [0203] 29 Deviating cam [0204] 30 Ramp [0205] 31 Magnetic selecting device [0206] 32 Magnets [0207] 38 Sinker [0208] 39 Hook [0209] 40 Yielding connection [0210] 41 Sea [0211] 42 Auxiliary elastic joint [0212] X-X Central axis