VALVELESS, MECHANICAL, PRESSURE REGULATING PUMP
20250257723 ยท 2025-08-14
Inventors
Cpc classification
F04B9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods are disclosed for a valveless, mechanical, pressure regulating pump for use in transmissions and other mechanical systems. The pressure regulating pump may comprise: a casing; a pump body comprising an outer cylindrical portion and an inner cylindrical portion, wherein the outer cylindrical portion includes one or more inlet ports and the inner cylindrical portion includes one or more outlet ports; a piston interposed between the outer cylindrical portion and the inner cylindrical portion and configured to move axially, the piston and the inner cylindrical portion defining a chamber; a first spring at least partially interposed between the piston and the inner cylindrical portion; and a second spring interposed between the casing and the pump body, wherein the pump body is configured to move axially relative to the casing and compress the second spring when a pressure in the chamber exceeds a pre-load of the second spring.
Claims
1. A pump, comprising: a casing; a pump body accommodated within the casing, the pump body comprising an outer cylindrical portion and an inner cylindrical portion, wherein the outer cylindrical portion includes one or more inlet ports and the inner cylindrical portion includes one or more outlet ports; a piston interposed between the outer cylindrical portion and the inner cylindrical portion and configured to move axially relative to the one or more inlet ports, the piston and a top of the inner cylindrical portion defining a chamber; a first spring at least partially interposed between the piston and the inner cylindrical portion; and a second spring interposed between the casing and a bottom of the pump body, wherein the pump body is configured to move axially relative to the casing and compress the second spring when a pressure in the chamber exceeds a pre-load of the second spring.
2. The pump of claim 1, wherein the inner cylindrical portion is housed within the outer cylindrical portion and spaced apart from the outer cylindrical portion by a cylindrical cavity, and wherein the cylindrical cavity is in fluid communication with the chamber.
3. The pump of claim 2, wherein the inner cylindrical portion has a hollow interior defining a discharge compartment, and wherein the discharge compartment is fluidly coupled to the chamber via the outlet port.
4. The pump of claim 2, wherein the one or more inlet ports are configured to be fluid communication with the cylindrical cavity.
5. The pump of claim 4, wherein the piston is movable between a top dead center (TDC) position and a bottom dead center (BDC) position, wherein at the TDC position, the one or more inlet ports are at least partially uncovered to provide fluid communication between the one or more inlet ports and the cylindrical cavity, and wherein at the BDC position, the one or more inlet ports are covered by the piston and fluid communication between the one or more inlet ports and the cylindrical cavity is blocked.
6. The pump of claim 1, wherein the second spring comprises one or more cup springs arranged in series.
7. The pump of claim 1, further comprising one or more end stop devices coupled to the casing and configured to stop upward movement of the pump body.
8. The pump of claim 1, wherein the pump is housed in a transmission, wherein the one or more inlet ports are fluidly coupled to a sump of the transmission, and wherein the outlet port is fluidly coupled to a calm reservoir of the transmission.
9. The pump of claim 1, wherein the pump is configured to move axially via rotation of a cam coupled to a shaft.
10. The pump of claim 1, wherein the pump does not include any valves.
11. A method for a pressure regulating pump, comprising: maintaining a pressure of a pump chamber of the pressure regulating pump at or below a threshold pressure by translating the pressure of the pump chamber to axial movement of a pump body of the pressure regulating pump, the pump body including a cylindrical cavity housing a spring-loaded piston and configured to fluidly couple one or more inlet ports of the pump body to an outlet port.
12. The method of claim 11, further comprising pumping a fluid with the pressure regulating pump, the pumping including intaking the fluid to the pump chamber via the one or more inlet ports during an intake stroke of the piston and exhausting the fluid from the pump chamber via the outlet port during an exhaust stroke of the piston.
13. The method of claim 12, wherein the pump body is housed in a casing with a body spring coupled between the pump body and the casing, and wherein maintaining the pressure of the pump chamber at or below the threshold pressure by translating the pressure of the pump chamber to axial movement of the pump body comprises, when the pressure of the pump chamber exceeds a pre-load of the body spring, axially moving the pump body via the pressure in the pump chamber.
14. The method of claim 13, wherein the moving of the pump body moves the one or more inlet ports relative to the piston.
15. The method of claim 13, further comprising moving the piston during the exhaust stroke via rotation of a cam on a camshaft.
16. A valveless pressure regulating pump, comprising: a pump body including one or more inlet ports and an outlet port; a spring-loaded piston at least partially accommodated within the pump body and configured to pump fluid into and out of a pump chamber formed between the piston and the pump body; and a casing housing the piston and the pump body, wherein the pump body is configured to move axially relative to the casing.
17. The pump of claim 16, wherein the pump body is configured to move vertically downward when a pressure of the pump chamber exceeds a pre-load of a spring coupled between the pump body and the casing.
18. The pump of claim 16, wherein the pump chamber is fluidly coupled to a discharge compartment via the outlet port and is fluidly coupled to a fluid supply via the one or more inlet ports.
19. The pump of claim 18, wherein the piston is movable between a top dead center (TDC) position and a bottom dead center (BDC) position, wherein at the BDC position, the one or more inlet ports are covered by the piston and fluid communication between the fluid supply and the pump chamber is blocked, and wherein at the TDC position, the one or more inlet ports are at least partially uncovered to provide fluid communication between the fluid supply and the pump chamber.
20. The pump of claim 16, wherein the pump body is cylindrical and the casing is cylindrical, and wherein the one or more inlet ports are positioned in an annular recess of the pump body, the annular recess and the casing collectively defining a suction annulus.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] The present disclosure relates to systems and methods for a pressure regulating pump. The pressure regulating pump may include a body and a piston wherein the piston may move axially relative to the body in order to pump fluid through the pressure regulating pump. An example of the body and the piston are depicted in
[0019] A pressure regulating pump may include a body, an example of which is shown in
[0020] The body 100 may include an outer cylindrical portion 144 with intake groove 121 having first inlet port 120 and a second inlet port 123 positioned thereon. The intake groove 121 may be a section of the outer cylindrical portion 144 of the body 100 with a reduced diameter. Consequently, the intake groove 121 may have a smaller thickness than the rest of the outer cylindrical portion 144. The first inlet port 120 and the second inlet port 123 may be arranged opposite one another (e.g., across a diameter of the outer cylindrical portion 144 parallel to the x-axis) along the intake groove 121. The first inlet port 120 and the second inlet port 123 may each be circular in shape, at least in some embodiments. Further, the first inlet port 120 may have a chamfered edge 119 defining an opening of the inlet port 120. For example, the chamfered edge 119 may be curved such that the opening is circular. Due to the chamfered edge 119, the opening may gradually decrease in size (e.g., diameter) along the thickness towards the interior of the body 100 (e.g., in the positive x-direction) of the intake groove 121. The second inlet port 123 may have a similarly shaped chamfered edge (not shown). The curved, chamfered edges (e.g., chamfered edge 119) may allow fluid to flow into the body 100 through the first inlet port 120 and the second inlet port 123 more smoothly than could be achieved with sharp corners (e.g., 90 degree corner edges). In some examples, the first inlet port 120 and the second inlet port 123 may be drilled tangentially with respect to the body 100 such that the first inlet port 120 and the second inlet port 123 are elongated in the y-direction compared to the z-direction. In other embodiments, the first inlet port 120 and the second inlet port 123 may have other shapes, sizes, and or arrangements. For example, in some embodiments, the inlet ports may be elliptical, rectangular, or other shapes according to a desired flow of fluid therethrough. In another example, body 100 may include three or more inlet ports arranged radially around the outer cylindrical portion 144 of body 100 on intake groove 121, or the body 100 may only include one inlet port. The outer cylindrical portion 144 may further include the second groove 106 which may be configured (e.g., sized, shaped) to accept a sealing ring, such as sealing ring 135 shown in
[0021] The body 100 may further include an inner cylindrical portion 142, a hollow center of which may form discharge compartment 136. Inner cylindrical portion 142 may be positioned centrally within a hollow center of outer cylindrical portion 144. Thus, the inner cylindrical portion 142 may be housed within the outer cylindrical portion 144. Further, the body 100 may include a body base 156 of cylindrical shape, and the inner cylindrical portion 142 and outer cylindrical portion 144 may extend axially therefrom. For example, the inner cylindrical portion 142 and outer cylindrical portion 144 may be physically connected via the body base 156. The inner cylindrical portion 142 may extend a smaller height 160 from the base than a height 159 by which the outer cylindrical portion 144 extends from the body base 156. Additionally, the inner cylindrical portion 142 may have a smaller thickness 147 than the thickness 145 of the outer cylindrical portion. An outer cylindrical surface 151 of the inner cylindrical portion 142 may be spaced away from an inner cylindrical surface 149 of the outer cylindrical portion 144 by a distance 158 and a top 154 of the inner cylindrical portion 142 (e.g., a top surface of the inner cylindrical portion 142) may be spaced from the piston 103 by a varying distance 112 with a chamber 137 therebetween. A cylindrical cavity 109 may be formed between the inner cylindrical portion 142 and the outer cylindrical portion 144, and defined by the inner cylindrical surface 149 of the outer cylindrical portion 144, the outer cylindrical surface 151 of the inner cylindrical portion 142, and a top surface 155 of the body base 156. As such, the cylindrical cavity 109 may be in fluid communication with the chamber 137. The inner cylindrical portion 142 may include an outlet port 122 positioned at and extending through the top 154 of the inner cylindrical portion 142. The outlet port 122 may be positioned vertically higher than the first inlet port 120 and second inlet port 123. The outlet port 122 may be an orifice sized to ensure desired fluid flow across the orifice as will be discussed further in regards to
[0022] The piston 103 may be a bucket tappet that is cylindrical in shape with a circular top 105 and a cylindrical wall 146 having a skirt edge 131 at a bottom of the wall 146. In some embodiments, a diameter of the piston 103 may be between 30 and 33 millimeters, inclusively. A cavity of the piston 103 may form part of chamber 137, and the cavity may be configured to accept piston spring 101. Piston spring 101 and the piston 103 may be configured to fit between the outer cylindrical portion 144 and inner cylindrical portion 142 of the body 100 such that outer cylindrical portion 144 may circumferentially surround at least part of the piston 103, the piston 103 may circumferentially surround at least part of piston spring 101, and piston spring 101 may circumferentially surround inner cylindrical portion 142. In some examples, the piston spring 101 may be in face sharing contact with the inner cylindrical portion 142. In other examples, the piston spring 101 may be spaced away from the inner cylindrical portion 142 to reduce friction due to movement of piston spring 101. Further, a first end of the piston spring 101 may be coupled to the piston 103 at a first point of connection (not shown in
[0023] In the configuration shown in
[0024] Turning to
[0025] A space formed by the intake groove 121 of the body 100 and the casing 130 together form a suction annulus 133. The suction annulus 133 may be fluidly connected to a first portion of a mechanical system, for example a transmission sump (not shown), via one or more holes in the casing 130, such as a first hole 153 and a second hole 157, in some examples. The first hole 153 and the second hole 157 may have a suitable shape, including circular, elliptical, or the like. In some examples, the first hole 153 and the second hole 157 may be drilled tangentially in the casing 130 such that their shapes resemble the first inlet port 120 and the second inlet port 123. In other examples, the first hole 153 and the second hole 157 may be machined differently. In some examples, the one or more holes may have different geometry from the inlet ports.
[0026] The one or more holes may each align with an inlet port, in some examples. For example, the first hole 153 may align with the first inlet port 120 and the second hole 157 may align with the second inlet port 123 such that center points thereof are aligned along a common axis (e.g., parallel to the x-axis). Further, the one or more holes may each have a cross-sectional area perpendicular to the axis (e.g., in a y-z plane) greater than or equal to a cross-sectional area perpendicular to the axis of the inlet port which the hole aligns with. For example, the first hole 153 may be sized to have an equal or larger cross-sectional area than that of the first inlet port 120, and the second hole 157 may be sized to have an equal or larger cross-sectional area than that of the second inlet port 123.
[0027] In other examples, the one or more holes (e.g., the first hole 153 and the second hole 157) may not be aligned with the inlet ports (e.g., the first inlet port 120 and the second inlet port 123). For example, the casing 130 may include more or fewer holes than inlet ports and/or the holes may be offset from the inlet ports. In such an example, a total cross-sectional area of the holes (e.g., a sum of the cross-sectional areas of each hole) may be greater than or equal to a total cross-sectional area of the inlet ports (e.g., a sum of the cross-sectional areas of each inlet port).
[0028] A sealing ring 135 (e.g., an O-ring) may be positioned in second groove 106 of the body 100 such that a seal is formed between the casing 130 and body 100 at the sealing ring 135. In this way, fluid in the suction annulus 133 may not be able to flow between the body 100 and casing 130 past the sealing ring 135 (e.g., towards the body spring 132 and discharge compartment 136). In at least some embodiments, the seal formed by sealing ring 135 may be a hermetic seal. The suction annulus 133 may also fluidly couple to the chamber 137 via first inlet port 120 and second inlet port 123, at least in some positions of the piston 103, including a top dead center (TDC) position 250 of pressure regulating pump 200 shown in
[0029] The body spring 132 may be positioned between the body 100 and the casing base 141 of the casing 130 such that the body spring 132 may be above a top surface 170 of the casing base 141 of the casing 130 and the body 100 may be above a top of the body spring 132. Further, a first end of the body spring 132 may be physically coupled to a bottom surface 108 of the body 100 and a second end of the body spring 132 may be physically coupled to the top surface 170 of the casing base 141. The first end of the body spring 132 may be in a relatively positive z-direction compared to the second end of the body spring 132, and compression and/or expansion of the body spring 132 may occur parallel to the z-axis in response to movement of other elements of the pressure regulating pump. In at least some embodiments, the body spring 132 may comprise one or more cup springs in series with each of a plurality of cups 139 aligned axially with one another, forming an opening 143 through the center of the body spring 132 as an extension of the discharge compartment 136 formed by the inner cylindrical portion 142 of the body 100. For example, the body spring 132 may include four cup springs each with an outer diameter of 40 mm, an inner diameter of 14.3 mm, and a thickness of 1.25 mm. In other examples, different dimensions may be used. In other embodiments, the body spring 132 may be a single spring such as a compression, helical, or spiral spring. Further, the body spring 132 may be an elastic body acting as spring, in some examples.
[0030] One or more end stop devices 134 may be physically coupled to inner surfaces of the casing 130, such that vertical movement of the body 100 relative to the casing 130 is limited by the one or more end stop devices 134. For example, the body spring 132 may push the body 100 towards the cam 162 until a top 172 of the body 100 contacts the one or more end stop devices 134 and further upwards motion of the body 100 may be prevented. In some embodiments, the one or more end stop devices 134 may be a ring (and thus the one or more end stop devices 134 may include a single stop device). In other embodiments, the one or more end stop devices 134 may include two or more end stop devices, such as two or more segments (e.g., elastic pins) arranged radially around, and in physical contact with, the inner wall of the outer cylindrical portion 144.
[0031] The cam 162 may be cylindrical in shape and may include an opening 164 defined by an inner cylindrical surface 165 through which a shaft (not shown) may extend along the y-axis. The cam 162 may further include a notch 168 in the opening 164 (e.g., formed by the inner cylindrical surface 165) wherein a radially protruding portion of the shaft with complementary geometry may lock with the notch 168, allowing for rotation of the shaft to cause substantially (e.g., within 5%) the same angular speed of the cam 162 about a shared axis of rotation 166. In some examples, the shaft may be formed integrally with the cam 162. The opening 164 may be circular and offset from a center (e.g., in an x-z plane cross section) of the cam 162, and the axis of rotation 166 may be fixed in a center of the opening 164. In this way, the cam 162 may rotate asymmetrically such that the cam 162 may extend radially by different distances depending on an angular position of the cam 162. Rotation of the cam 162 may occur in a clockwise or counter clockwise direction around axis of rotation 166 to operate the pressure regulating pump 200, which may allow the pressure regulating pump 200 to be employed in a variety of system configurations, for example within a transmission. Rotation of the cam 162 and the shaft may be driven by a suitable rotating source such as an engine, an electric machine, an input shaft of the transmission, or the like. In other examples, the pressure regulating pump 200 may include a cam-follower and a lever arm.
[0032] The cam 162 may be in direct physical contact with the top 105 of piston 103, and the cam 162 may be eccentric such that the cam 162 may change a position (e.g., along the z-axis) of piston 103 relative to the body 100 as the cam 162 is rotated by the shaft. In other words, the piston 103 may be moved axially as a result of radial movement of the cam 162 due to rotation of the cam 162. As such, energy may be transferred to pressure regulating pump 200 via cam 162. The piston spring 101 may be positioned as described with respect to
[0033] The angular position of the cam 162 with minimum cam lift as shown in
[0034]
[0035] Consequently, the first inlet port 120 and second inlet port 123 may be closed by the piston 103 due to the skirt edge 131 of the piston 103 being at the bottom of or below the first inlet port 120 and second inlet port 123. Said another way, the fluidic connection between the suction annulus 133 and the chamber 137 via first inlet port 120 and second inlet port 123 may be blocked by the piston 103 in BDC position 350 of the pressure regulating pump 200.
[0036]
[0037] Starting with the exhaust stroke 400, the cam 162 may rotate, for example in a clockwise direction as shown by arrow 408, between the reference angular position and 180 degrees therefrom which may exert a force of the piston 103 in a downward direction indicated by arrow 402. Consequently, the piston may be moved downwards (e.g., in a negative z-direction) such that skirt edge 131 of the piston 103 may move downwards indicated by arrow 404, increasing coverage of the first inlet port 120 and second inlet port 123. As the skirt edge 131 reaches the bottom of the first inlet port 120 and second inlet port 123, the first inlet port 120 and second inlet port 123 fluidly separate the suction annulus 133 from the chamber 137, thereby increasing pressure in the chamber 137. Increasing pressure to the chamber 137 may cause flow of fluid from the chamber 137 to the discharge compartment 136 through the outlet port 122. As such, a first portion of the exhaust stroke, where the first inlet port 120 and/or the second inlet port 123 are not fully closed by the piston 103, may not contribute to flow of fluid towards the discharge compartment 136. In contrast, a second portion of the exhaust stroke where the first inlet port 120 and the second inlet port 123 are fully closed may contribute to flow being delivered by the pressure regulating pump 200, for example to a storage tank or calm reservoir. The first portion is hereby referred to as an inactive portion, and the second portion is hereby referred to as an active portion.
[0038] During the intake stroke 410, the piston spring 101 may push piston 103 away from body 100, in a direction indicated by arrow 412, which may generate suction to draw fluid (e.g., lubricant, oil, air) through the suction annulus 133 and into the chamber 137 as the chamber 137 expands in volume. The stiffness of piston spring 101 may be chosen based on mass of piston 103, force exerted on the piston that is due to suction action, and/or a desired acceleration of piston 103, which depends on camshaft velocity and the camshaft profile. As the piston 103 is raised, first inlet port 120 and second inlet port 123 are opened to fluidly couple the suction annulus with chamber 137, allowing fluid to enter the chamber 137 from the suction annulus 133 as indicated by arrows 414. The first inlet port 120 and the second inlet port 123 may be shaped with a greater width (e.g., dimension parallel with the y-axis) than height (e.g., dimension parallel with the z-axis) as described above such that an amount of fluid entering the pressure regulating pump 200 during the intake stroke is maximized without increasing the portion of the intake stroke in which the first inlet port and the second inlet port are not closed by the piston 103.
[0039]
[0040] As the cam 162 rotates, the pressure regulating pump 200 may continue to oscillate between the positions according to rotation of the cam 162. The speed at which the piston 103 moves is related to the angular speed of cam 162 rotation which may be driven by an engine, an electric machine, an input shaft of a transmission, or the like. The pressure regulating pump 200 (and specifically the piston 103) may move back and forth between a TDC position and BDC position. However, there are factors which may cause pressure of the chamber 137 to increase beyond a threshold pressure when the first inlet port 120 and the second inlet port 123 are closed, including flow rate and temperature of the fluid. The factors which may increase pressure of the chamber 137 are described further below following a brief description of fluid across an orifice in regards to
[0041] Equation (1) shows relationships between a pressure differential (p.sub.2-p.sub.1) across an orifice, a volumetric flow rate of a fluid (Q) flowing through the orifice, a density of the fluid (), and a discharge coefficient (C.sub.d) across the orifice. For example, the pressure differential (p.sub.2-p.sub.1) is directly related to the volumetric flow rate (Q) and the density of the fluid (), and inversely related to the discharge coefficient (C.sub.d).
[0042] For example, returning to
[0043] Therefore, the pressure regulating pump 200 may include a pressure relief mechanism, including compression of the body spring 132 and downward movement of the body 100 in response to pressure of the chamber 137 meeting or exceeding a threshold pressure, to prevent pressure from exceeding the threshold pressure. To elaborate, the pressure regulating pump 200 may move to a pressure regulating position such that first inlet port 120 and second inlet port 123 may open when pressure of the chamber 137 is at least at the threshold pressure.
[0044]
[0045] Therefore, the pressure regulating pump 200 may be able to regulate the pressure of the chamber 137, such that the pressure of the chamber 137 may be prevented from exceeding the threshold pressure without using any valves. More specifically, the ability of the body 100 to move depending on the pressure of the chamber 137 may allow the pressure regulating pump 200, which does not include any valves, to regulate pressure of the chamber 137 (e.g., to maintain the pressure of the chamber 137 at or below the threshold pressure). Thus, the pressure regulating pump 200 may be referred to as a valveless pressure regulating pump.
[0046] Turning to
[0047] At 702, a cam positioned to adjust a position of a piston of the pressure regulating pump is rotated. For example, cam 162 of the pressure regulating pump 200 as shown in
[0048] At 703, fluid is pumped through the pressure regulating pump as the cam rotates. Pumping fluid through the pressure regulating pump may include performing an intake stroke (e.g., intake stroke 410 of
[0049] Pumping fluid through the pressure regulating pump may further include performing an exhaust stroke (e.g., exhaust stroke 400 of
[0050] At 708, pressure in the chamber of the pump is translated to axial movement of the pump body when pressure in the chamber exceeds a threshold pressure. For example, the body 100 of pressure regulating pump 200 may move away from the cam 162 due to compression of the body spring 132 in response to pressure of the chamber 137 meeting or exceeding the threshold pressure. Consequently, the length of the inactive portion of the exhaust stroke may be increased, thus reducing pressure back to below the threshold pressure. Once the pressure in the chamber is reduced to the threshold pressure or below, the body spring may urge (e.g., move) the body upwards, towards the cam.
[0051] Turning to
[0052] Axes of each plot (e.g., first plot 802, second plot 804, third plot 806, and fourth plot 808) may increase in the directions indicated by arrows of the axes. For example, time may increase horizontally along all four plots from t0 to t12 with intervals between the times marked. It is to be understood that time represents relative time such that t1 is some time after t0, t2 is some time after t1, and so on, but does not indicate specific or proportional quantities of time unless specified in the description below. Further, the timeline diagram 800 shows an example of various measurements during operation of a pressure regulating pump but does not limit the operation of pressure regulating pumps. For example, between t0 and t4, the third curve 814 showing vertical placement of piston is curved similar to a sinusoidal wave. However, with different cam shapes in different embodiments, this curve may appear differently. Similarly, the pressure of the chamber shown by the first curve 810 may behave differently (e.g., change faster or slower, change more or less) from the example shown in timeline diagram 800 depending on a variety of factors, including the cam shape and rotational speed, fluid properties and flow rate, and relative proportions of components of the pressure regulating pump. Thus, unless specified in the description below as specifically increasing or decreasing a certain amount or to a certain pressure, such as the threshold pressure 811, the first curve 810 does not restrict the dynamics of pressure in a pressure regulating pump.
[0053] In one example, briefly referring to
[0054] Returning to
[0055] Between t1 and t2, the pressure regulating pump is in the active portion of the first exhaust stroke such that the chamber is closed from fluid entering by the inlet ports being covered by the piston. The pressure build-up (e.g., due to a decrease in volume of the chamber) as seen by the increase in the first curve 810 may drive fluid from the chamber to the discharge compartment, thus pushing fluid out of the pump through the outlet port. For example, oil may flow from the chamber to the discharge compartment and subsequently to a calm reservoir.
[0056] Between t2 and t4, the pressure regulating pump is in a first intake stroke. At t3, the inlet ports are opened, restoring the fluidic coupling between the chamber and the exterior of the pump via one or more holes in the casing (e.g., the first hole 153 and the second hole 157 of
[0057] The pressure does not reach the threshold pressure 811 at any point in time between t0 and t4 as shown by the first curve 810. Therefore, the body remains in the normal vertical placement marked by normal reference line 832 during the first cycle, while the piston moves vertically according to cam rotation, causing fluctuations in pressure shown by first curve 810 between t4 and t5. For example, the piston is at the TDC position when the angular position is 0 degrees, or when the second curve 812 connects with the reference line 826 or the reference line 822, and the piston is at the BDC position when the angular position is 180 degrees, or when the second curve 812 intersects the reference line 824. Additionally, between t0 and t4 the pressure of the chamber decreases during the corresponding intake stroke (e.g., transition from BDC to TDC), and decreases during the active portion of the intake stroke (e.g., a portion of the transition from TDC to BDC). At t4, the first cycle ends with the piston returned back to the TDC position and the cam angular position back at the reference angular position as shown in the third plot 806 and the second plot 804, respectively.
[0058] A second cycle occurs between t4 and t8, with a second exhaust stroke between t4 and t6 and a second intake stroke between t6 and t8. The second cycle may be over a shorter period of time than the first cycle. That is, the time between t4 and t8 may be less than the time between to and t4. At t5, the inlet ports are closed, causing an increase in pressure during the active portion of the second exhaust stroke between t5 and t6 as seen by the first curve 810. Further, the pressure of the chamber reaches the threshold pressure 811 between t5 and t6. For example, during the second cycle, the cam rotational speed may be higher and/or the temperature of the fluid may be lower than during the first cycle in which the threshold pressure was not reached, thus resulting in a higher pressure in the chamber that reaches the threshold pressure. As such, the body is moved downwards towards the lowered position marked by the lowered reference line 834 between t5 and t6 to extend the active portion of the second exhaust stroke and thereby reduce the pressure of the chamber to below the threshold pressure 811. As described with reference to
[0059] A third cycle occurs between t8 and t12, including a third exhaust stroke between t8 and t10 and a third intake stroke between t10 and t12. The third cycle may be shorter than the second cycle. For example, the time between t8 and t12 may be less than the time between t4 and t8. The angular position of the cam and the vertical placement of the piston follow similar paths as to the second cycle between t4 and t8, although over a relatively smaller amount of time, while the pressure and the vertical displacement of the body change differently. As such, it is shown that the pressure may not follow the same pattern between cycles wherein the pressure reaches the threshold due to factors which affect chamber pressure. For example, the cam may rotate with greater rotational speed between t8 and t12 than between t4 and t8. Additionally or alternatively, the temperature of the fluid being pumped by the pressure regulating pump may be lower between t8 and t12 than between t4 and t8.
[0060] Operating conditions that affect the pressure build-up in the chamber (e.g., cam rotational speed and temperature of fluid being pumped) may be different between cycles. Consequently, whether the pressure regulating pump moves to the pressure regulating position to prevent exceeding the threshold pressure may be dependent on the operating conditions, in at least some examples. For example, the cam rotational speeds during the second cycle and the third cycle may be higher than the cam rotational speed during the first cycle. Additionally or alternatively, the temperature of the fluid being pumped may be lower during the second cycle and the third cycle than during the first cycle. As a result, the threshold pressure was met in the second and third cycles, but not the first cycle. Thus, the pressure in the chamber may reach the threshold pressure during some cycles, and the pressure regulating pump may move to the pressure regulating position in response.
[0061] Turning to
[0062] A fourth cycle occurs between t20 and t27, with a fourth exhaust stroke between t20 and t24 and a fourth intake stroke between t25 and t27. The fourth cycle begins at t20 with the piston at a TDC position, the body in a normal vertical placement, and the cam at the reference angular position. Between t20 and t21, the pressure regulating pump is in an inactive portion of the fourth exhaust stroke. At t21, the inlet ports are closed as shown by the third curve 814 intersecting the O/C reference line 829 and moving towards the BDC reference line 830. Thus, the pressure begins increasing at t21, and reaches the threshold pressure 811 at t22. In response, at t22, the body begins to move downwards to increase volume in the chamber, therefore preventing further increase of pressure in the chamber. The body returns to normal vertical placement at t23, and pressure begins to decrease. Then at t24, the piston reaches the BDC position as the cam reaches a 180 degree angular position. In other examples where the threshold pressure is reached, the piston BDC position may be reached before the body returns to the normal placement and pressure is reduced.
[0063] The timeline diagram 800 shows a larger space between t24 and t25 than may be proportional to other time intervals to more clearly illustrate the timing and causation of pressure reduction. The pressure of the chamber may be further reduced, even following the return of the body to the normal vertical placement, while at the BDC position due to fluid flowing out of the chamber through the one or more outlet ports. At t25, the fourth intake stroke begins, thus causing a further decrease in pressure as the volume of the chamber is increased, followed by an increase in pressure after t26 as fluid flows into the chamber due to the inlet ports being opened at t26.
[0064] As shown in timeline diagram 800 in
[0065] The technical effect of the pressure regulating pump disclosed herein is to pump fluid through the pressure regulating pump and maintain a pressure of a chamber within the pressure regulating pump at or below a threshold pressure without using valves. Thus, the pressure regulating pump may reduce complexity compared to a pump which is used in combination with valves for pressure regulation. Further, the pressure regulating pump may be mechanically actuated such that the pressure regulating pump may be accommodated within a transmission housing. Further still, the pressure regulating pump may be appropriate for pumping oil from a transmission sump to a calm reservoir due to the adequate displacement, and ability to accommodate two-phase flow. Thus, the pressure regulating pump may reduce complexity of the system in which the pressure regulating pump is incorporated, such as a transmission, and reduce resource demand compared to other pumps due to eliminating use of valves.
[0066] The disclosure also provides support for a pump, comprising: a casing, a pump body accommodated within the casing, the pump body comprising an outer cylindrical portion and an inner cylindrical portion, wherein the outer cylindrical portion includes one or more inlet ports and the inner cylindrical portion includes one or more outlet ports, a piston interposed between the outer cylindrical portion and the inner cylindrical portion and configured to move axially relative to the one or more inlet ports, the piston and a top of the inner cylindrical portion defining a chamber, a first spring at least partially interposed between the piston and the inner cylindrical portion, and a second spring interposed between the casing and a bottom of the pump body, wherein the pump body is configured to move axially relative to the casing and compress the second spring when a pressure in the chamber exceeds a pre-load of the second spring. In a first example of the system, the inner cylindrical portion is housed within the outer cylindrical portion and spaced apart from the outer cylindrical portion by a cylindrical cavity, and wherein the cylindrical cavity is in fluid communication with the chamber. In a second example of the system, optionally including the first example, the inner cylindrical portion has a hollow interior defining a discharge compartment, and wherein the discharge compartment is fluidly coupled to the chamber via the outlet port. In a third example of the system, optionally including one or both of the first and second examples, the one or more inlet ports are configured to be fluid communication with the cylindrical cavity. In a fourth example of the system, optionally including one or more or each of the first through third examples, the piston is movable between a top dead center (TDC) position and a bottom dead center (BDC) position, wherein at the TDC position, the one or more inlet ports are at least partially uncovered to provide fluid communication between the one or more inlet ports and the cylindrical cavity, and wherein at the BDC position, the one or more inlet ports are covered by the piston and fluid communication between the one or more inlet ports and the cylindrical cavity is blocked. In a fifth example of the system, optionally including one or more or each of the first through fourth examples, the second spring comprises one or more cup springs arranged in series. In a sixth example of the system, optionally including one or more or each of the first through fifth examples, the system further comprises: one or more end stop devices coupled to the casing and configured to stop upward movement of the pump body. In a seventh example of the system, optionally including one or more or each of the first through sixth examples, the pump is housed in a transmission, wherein the one or more inlet ports are fluidly coupled to a sump of the transmission, and wherein the outlet port is fluidly coupled to a calm reservoir of the transmission. In an eighth example of the system, optionally including one or more or each of the first through seventh examples, the pump is configured to move axially via rotation of a cam coupled to a shaft. In a ninth example of the system, optionally including one or more or each of the first through eighth examples, the pump does not include any valves.
[0067] The disclosure also provides support for a method for a pressure regulating pump, comprising: maintaining a pressure of a pump chamber of the pressure regulating pump at or below a threshold pressure by translating the pressure of the pump chamber to axial movement of a pump body of the pressure regulating pump, the pump body including a cylindrical cavity housing a spring-loaded piston and configured to fluidly couple one or more inlet ports of the pump body to an outlet port. In a first example of the method, the method further comprises: pumping a fluid with the pressure regulating pump, the pumping including intaking the fluid to the pump chamber via the one or more inlet ports during an intake stroke of the piston and exhausting the fluid from the pump chamber via the outlet port during an exhaust stroke of the piston. In a second example of the method, optionally including the first example, the pump body is housed in a casing with a body spring coupled between the pump body and the casing, and wherein maintaining the pressure of the pump chamber at or below the threshold pressure by translating the pressure of the pump chamber to axial movement of the pump body comprises, when the pressure of the pump chamber exceeds a pre-load of the body spring, axially moving the pump body via the pressure in the pump chamber. In a third example of the method, optionally including one or both of the first and second examples, the moving of the pump body moves the one or more inlet ports relative to the piston. In a fourth example of the method, optionally including one or more or each of the first through third examples, the method further comprises: moving the piston during the exhaust stroke via rotation of a cam on a camshaft.
[0068] The disclosure also provides support for a valveless pressure regulating pump, comprising: a pump body including one or more inlet ports and an outlet port, a spring-loaded piston at least partially accommodated within the pump body and configured to pump fluid into and out of a pump chamber formed between the piston and the pump body, and a casing housing the piston and the pump body, wherein the pump body is configured to move axially relative to the casing. In a first example of the system, the pump body is configured to move vertically downward when a pressure of the pump chamber exceeds a pre-load of a spring coupled between the pump body and the casing. In a second example of the system, optionally including the first example, the pump chamber is fluidly coupled to a discharge compartment via the outlet port and is fluidly coupled to a fluid supply via the one or more inlet ports. In a third example of the system, optionally including one or both of the first and second examples, the piston is movable between a top dead center (TDC) position and a bottom dead center (BDC) position, wherein at the BDC position, the one or more inlet ports are covered by the piston and fluid communication between the fluid supply and the pump chamber is blocked, and wherein at the TDC position, the one or more inlet ports are at least partially uncovered to provide fluid communication between the fluid supply and the pump chamber. In a fourth example of the system, optionally including one or more or each of the first through third examples, the pump body is cylindrical and the casing is cylindrical, and wherein the one or more inlet ports are positioned in an annular recess of the pump body, the annular recess and the casing collectively defining a suction annulus.
[0069]
[0070] Features described as axial may be approximately parallel with an axis referenced unless otherwise specified. As used herein, the terms approximately is construed to mean plus or minus five percent of the range unless otherwise specified. Features described as counter-axial may be approximately perpendicular to the axis referenced unless otherwise specified. Features described as radial may circumferentially surround or extend outward from an axis, such as the axis referenced, or a component or feature described prior as being radial to a referenced axis, unless otherwise specified.
[0071] Features described as longitudinal may be approximately parallel with an axis that is longitudinal. A lateral axis may be normal to a longitudinal axis. Features described as lateral may be approximately parallel with the lateral axis. A vertical axis may be normal to a lateral axis and a longitudinal axis. Features described as vertical may be approximately parallel with a vertical axis.
[0072] The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to an element or a first element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.