SINGLE-MATERIAL TUBE ADAPTER FOR RELEASABLE CONNECTION TO SPOUT FITMENT AND METHOD OF SEALING AND USING SAME
20250256900 ยท 2025-08-14
Inventors
Cpc classification
International classification
Abstract
An adapter is configured with two base platforms, initially tethered together, that separately receive a dispensing tube and attached to a standardized spout fitment at opposite ends. In use, the platforms collapse and lock together, while simultaneously creating an outwardly bellowing section in the tube that can double as a sealing gasket. The adapter is sized to couple to existing spout fitments and tube sizes to allow for easy adoption, while its components may all be constructed from the same polymeric material to facilitate manufacturing and/or recycling.
Claims
1. A tube adapter assembly for coupling a dispensing tube to a spout fitment on a flexible pouch, the adapter comprising: an unitary annular component defining an axially-aligned inner flow channel and comprising a tube base and a spout base; wherein the tube base includes an upper extension cylinder, defining a portion of the inner flow channel, and a tube base flange extending radially away from the upper extension cylinder, wherein the tube base flange including a tube base locking mechanism arranged near a periphery thereof; and wherein the spout base includes a lower extension cylinder, defining a portion of the inner flow channel, and spout base flange extending radially away from the lower extension cylinder, wherein the spout base flange includes a spout base locking mechanism arranged near a periphery thereof and wherein the lower extension cylinder includes an inwardly extending ledge; and a dispensing tube received along the inner flow channel in both of the tube base and the spout base, with a distal end of the dispensing tube seated on the inwardly extending ledge and bellowing section of the tube captured between the tube base and spout base when the tube base locking mechanism and the spout base locking mechanism are coupled together.
2. The assembly of claim 1 further comprising a spout fitment also defining a portion of the inner flow channel, wherein the lower extension tube is coaxially received and coupled to the spout fitment along an interfacing surface of the inner flow channel of the spout fitment.
3. The assembly of claim 2 wherein the lower extension tube is coupled to the spout fitment by tapered wedge on an outer surface of the lower extension tube that engages a corresponding ledge on a lower facing of the spout fitment.
4. The assembly of claim 3 wherein the corresponding ledge is one or a series of arcuate extensions extending axially down from the spout fitment.
5. The assembly of claim 2 wherein the spout fitment is coupled to a flexible bag along a radial flange extending away from an axial engagement tube defining the inner flow channel in the spout fitment.
6. The assembly of claim 5 wherein the tube base locking mechanism and the spout base locking mechanism consist of a slot and bayonet configuration or a post and flange configuration.
7. The assembly of claim 6 wherein the locking mechanism includes a wedge positioned a resilient post.
8. The assembly of claim 1 wherein the bellowing section of the dispensing tube is engaged by an axially extending bellowing ridge on one or both of the tube base and the spout base.
9. The assembly of claim 1 wherein the tube base and the spout base are connected by one or more tether strips, with a length of the tether strip selected to allow movement of the tube base and the spout base as the tube base locking mechanism and the spout base locking mechanism are coupled together.
10. The assembly of claim 1 wherein the unitary annular component consists of injection molded polyethylene.
11. The assembly of claim 1 wherein at least one aperture or slot is formed in the tube base flange and/or the spout base flange.
12. The assembly of claim 1 wherein at least one axially aligned, resilient post with a capture wedge is formed in the tube base flange and/or the spout base flange.
13. The assembly of claim 1 wherein the locking mechanism includes a rotational engagement feature.
Description
DESCRIPTION OF THE DRAWINGS
[0011] Operation of the invention may be better understood by reference to the detailed description taken in connection with the following illustrations. These appended drawings form part of this specification, and any information on/in the drawings is both literally encompassed (i.e., the actual stated values) and relatively encompassed (e.g., ratios for respective dimensions of parts). In the same manner, the relative positioning and relationship of the components as shown in these drawings, as well as their function, shape, dimensions, and appearance, may all further inform certain aspects of the invention as if fully rewritten herein. Unless otherwise stated, all dimensions in the drawings are with reference to inches, and any printed information on/in the drawings form part of this written disclosure.
[0012] In the drawings and attachments, all of which are incorporated as part of this disclosure:
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION OF EMBODIMENTS
[0020] As used herein, the words example and exemplary mean an instance, or illustration. The words example or exemplary do not indicate a key or preferred aspect or embodiment. The word or is intended to be inclusive rather an exclusive, unless context suggests otherwise. As an example, the phrase A employs B or C, includes any inclusive permutation (e.g., A employs B; A employs C; or A employs both B and C). As another matter, the articles a and an are generally intended to mean one or more unless context suggest otherwise.
[0021] Understanding that many of the components described below possess an annular shape, in which a central aperture is surrounded by cylindrical walls and other structures, the axis and axial direction of the components will align along a line/axis that runs through the middle central aperture (and coincides with the anticipated direction of fluid flow passing through the aperture). Notably this central axis also aligns with the top and bottom of the page in the drawings, and the terms axial, vertical, top/bottom, or up/down may be used synonymously. In the same manner, radial or transverse directions or features in the drawings will run orthogonally to the central axis, so that references to radial, transverse, horizontal, or left/right may be used interchangeably. It will also be understood that any cross sectional or regular three dimensional views in the drawings are intended to encompass the comparative order and arrangement of the components depicted, so that the positioning of a portion of one component above or coaxially inside/around a second component should be interpreted as being disclosed and embraced by this written description. In all such instances, the terms and directions should be read in the context of the broader disclosure and with respect to the known and anticipated uses of the components being described.
[0022] With reference to
[0023] Locking features 11 formed integrally at a periphery of the adapter components cooperate with one another to retain and, in some cases, selectively release the tube 5 from the adapter 1/fitment 4 (generally speaking, the attachment of the spout base 3 to the fitment 4 is expected to be permanent). These features 11 may rely on slot and bayonet configuration 12 or post and flange configuration 13, but in both cases the features 11 align and cooperate to allow for snap-fitting connections and release, in which locking mechanism components 11 on one or both of the tube base 2 and the spout base 4 resiliently engage to retain connection of and between the bases 2, 3.
[0024] Generally speaking, the spout fitment 4, along with the tube adapter 1 and tube 5, are designed to accommodate an outlet and flow channel 14 having a circular cross sectional profile. However, it may be possible to employ other cross sectional shapes or features while still adhering to selected aspects of the invention so long as the components cooperate and seal together appropriately. Also, with respect to the spout fitment, the aspect depicted in
[0025] The spout fitment 4 includes a radial flange 41 that presents with an annular surface that can be adhered, heated sealed, or otherwise attached to a corresponding facing on the insider or outside of the bag. As such, the spout fitment 4 has an annular shape with engagement tube 42 defining the fluid flow channel 14. Tube 42 includes a wall 421 that extends above and away from radial flange 41. In some aspects, a stepped section 43 can be interposed between the tube wall 421 and the outer periphery of the flange 41. In some aspects, the junction 44 between the wall 421 and the flange 41 and/or stepped section 43 is formed at a right angle, with arcuate engagement sections 422 (or possibly a full annular ridge) extending axially downward below and away from the wall 421 on the bottom side facing of the fitment 4. Arcuate sections 422 provide an engagement surface for a corresponding engagement feature 321, possibly in the form of a ramp and/or wedge, and the spaces between the sections 45 may allow for easier flexing and connection of the components 3, 4. In some aspects, engagement features can be provided on the inner facing of the wall 421 in addition to or in place of cooperating features 321, 45.
[0026] The adapter 1 is configured to engage the fitment 4 by way of a variety of locking mechanisms 11. The coupled adapter and fitment create a sealed flow path 14 between an inlet defined by the bottom facing of the spout 4 and the distal end of the tube 5 (which typically is coupled to or received by a valve, faucet, pump, or other similar means for dispensing). Notably, one of the advantages of the invention is its ability to create an outward bellowing section 53 in the tube 5 that is captured as the tube base 2 and the spout base 3 join together.
[0027] The adapter 1 is preferably formed as a single unitary object, despite it having discretely identified platforms in the form of tube base 2 and spout base 3. Specifically, a small tether 231, 331 connected the bases 2, 3 and allows for the molding of the adapter 1 as a single piece. The length of the tether connections 231, 331 will be related to the length of axial travel required between the bases 2, 3. In turn, the axial travel between the bases 2, 3 may be dictated, at least in part by the need to allow or prevent access to the locking mechanism 11and particularly, the spacing between the radial flange 41 and the lower extremities of mechanism 11 (e.g., the lower tip of flange/wedge 124, 134, the side surface of the post 13, etc.).
[0028] As noted above, a two part locking mechanism 11 has discrete and cooperating features formed at or near the peripheral/radial edges of each base 2, 3. Generally speaking, the mechanism 11 may be a slot and bayonet 12 capture system, in which a slot or aperture 123 is provided in one surface and a corresponding axially aligned post with a tapered or wedge-like edge 124 being sized to fit and remain captured therein.
[0029] Alternatively, the post/flange capture mechanism 13 also relies on a wedge 134 formed on a post that couples to a ledge or flanged capture surface 133. In both instances, the components are configured and sized to allow for the parts to flex and/or snap-fit into place, with the aperture 123 or capture surface 133 provided on either the tube base 2 or the spout base and the corresponding wedge 124, 133 provided on the other base.
[0030]
[0031] In some aspects, the locking mechanism will include a pair of features diametrically opposed at opposite ends of the flange 23, 33 of each base 2, 3, although one, two, or multiple additional pairs of features can be provided. While the features are shown as being identical (i.e., so that in
[0032] Tube base 2 has an annular or ring-shape centered around the flow channel 14. An extension tube 26 includes an inner beveled edge 262 that facilitates positioning and receipt of the proximal edge 51 extending down from the main body 52 of the tube 5. The inner facing 261 of the extension tube 26 can be imparted with engagement features to better grip and retain the outer surface of the tube 5, although the tube 5 must be able to slide axially down through the tube 26 in order to engage the spout base 3, as will be described below. A radial flange 23 protrudes away from the outer surface of the cylindrical extension 26 so as to accommodate locking features 21. As can be seen in
[0033] A tether 231 is provided on an outer facing of the extension tube 26 and/or flange 23. This tether 231 connects integrally to a similar tether 331 on the spout base 3. The tethers 231, 331 provide and maintain a physical connection between the bases 2, 3 that allow for molding the bases 2, 3 as a single unit and, possibly, in a single shot process. The tethers 231, 331 will be thin, string-like extensions that can bend and move in the axial and radial directions, so as to enable the coupling and release processes shown in
[0034] Along its lower facing 25, the tube base 2 will be essentially flat (e.g., aligned in a common spatial plane). However, a bellowing feature 251, such as annular bead or intermittent series of ridges will extend axially down and away from the facing 25. Correspondingly, along the upper facing 35 of the spout base 3, an bellowing feature/ridge 351 extends upward beyond the flat and/or common spatial plane of the facing 35. The features 251, 351 will have approximately the same size and shape so that, when the bases are collapsed together, the features 251, 351 facilitate formation of an outward bulge in the tube 5, resulting in compressed folds 531.
[0035] The bellowing or compressed section 53 is sandwiched between the facings 25, 35, thereby serving as an o-ring and gasket to maintain spacing. Upon release (as in
[0036] The spout base 3 will also have an annular shape to define portions of the flow channel 14. Here, a lower extension tube 32 has engagement features 321 on its outer surface that can cooperate with features on the inner surface of the tube 42 or along the of the spout fitment 4. Additionally, a ledge 34 protrudes inwardly on the tube 32 to serve as a stop and positioning/retention mechanism for the proximal end 51 of the tube 5. The elevation of the ledge 34 may coincide with the lower most end of the tube 32, or it can be positioned along a midpoint (or otherwise below the ridge 351).
[0037] A radial flange or protrusion 33 provides a location for the tether 331 to be attached, as well as for the various locking features 31, in the form of an aperture/ledge 313 or a flange/wedge 314 all as described above.
[0038] Notably, the locking features 21, 31 must be positioned near the peripheral edges of both bases 2, 3, while the lower extension tube 32 has a smaller inner and outer diameter than those features 11 so as to provide for a coaxial reception/connection. The inner diameter of the upper extension tube 26 should also be comparable/similar or, preferably, identical to that of the lower tube 32, so as to allow for the tube 5 to pass along the axis/central path 14 to seat its proximal end 51 on the ledge 34. If these inner diameters are not identical, the inner diameter of the upper tube 26 is preferably larger than that of the lower tube 32.
[0039] In the same manner, the lower edge of the lower tube 32 extends to downward at or to a lower elevation than will be attained by the lower most edge of the locking features 21, 31, so as to insure the secure connection of the adapter 1 to the fitment 4. Thus, the axial spacing of the downward facing, axially extending components, as well as the interfacing horizontal surfaces 25, 35 (relative to the surface of the spout) and the axial thickness of the compressed folded section 531, can all be selected and adjusted to allow or prevent access to exert squeezing force to release the locking mechanism. Conversely, by providing only upward extending, resilient posts with capture wedges 314 from the top of the spout base 3, the locking mechanism 11 remains more accessible, and/or the radial flange 33 may come into contact with (or remain extremely close to) the radial flange 41 of the spout 4 (or the bag surface).
[0040] In some aspects, the invention contemplates the combination of the tube adapter 1 and the dispensing tube 5. In such cases, appropriate guides or positioning tools can be employed to align the tube to the adapter and/or the adapter. Alternatively, aspects of the inventive assembly may also include the spout fitment 4, in which case the tooling may be further modified to facilitate attachment of the tube 5 to the adapter 1 and, separately, the adapter 1 to the spout fitment 4.
[0041] Corresponding methods of using such an adapter and, separately, for sealing an adapter to a spout fitment are also contemplated. With reference to steps 1-4 in
[0042] In further aspects, steps 1-4 of
[0043] The locking mechanisms 11 described above all rely upon axially movement to urge the tube base 2 toward the spout base 3, although some aspects can include a subsequent twisting or rotational force to further assure the alignment and/or to lock the components 12, 13 in place. For example, as seen in
[0044]
[0045] To be clear, numerous other rotational engagements can be provided, both in the slot and bayonet configuration 12 like that in
[0046] In view of the foregoing, one aspect of the invention contemplates a tube adapter assembly for coupling a dispensing tube to a spout fitment on a flexible pouch. This adapter is formed an unitary annular component, preferably made completely from polymers (and most preferably, the same polymeric material), with the adapter defining an axially-aligned inner flow channel. A tube base and a spout base are formed in/as part of the unitary annular component. The tube base includes an upper extension cylinder, defining a portion of the inner flow channel, and a tube base flange extending radially away from the upper extension cylinder, wherein the tube base flange including a tube base locking mechanism arranged near a periphery thereof and the spout base includes a lower extension cylinder, defining a portion of the inner flow channel, and spout base flange extending radially away from the lower extension cylinder, wherein the spout base flange includes a spout base locking mechanism arranged near a periphery thereof and wherein the lower extension cylinder includes an inwardly extending ledge. A dispensing tube is provided as part of the assembly, and that tube is received along the inner flow channel in both of the tube base and the spout base, with a distal end of the dispensing tube seated on the inwardly extending ledge and bellowing section of the tube captured between the tube base and spout base when the tube base locking mechanism and the spout base locking mechanism are coupled together. Additional aspects may include one or any combination of the following features: [0047] a spout fitment also defining a portion of the inner flow channel, wherein the lower extension tube is coaxially received and coupled to the spout fitment along an interfacing surface of the inner flow channel of the spout fitment; [0048] wherein the lower extension tube is coupled to the spout fitment by tapered wedge on an outer surface of the lower extension tube that engages a corresponding ledge on a lower facing of the spout fitment; [0049] wherein the corresponding ledge is one or a series of arcuate extensions extending axially down from the spout fitment; [0050] wherein the spout fitment is coupled to a flexible bag along a radial flange extending away from an axial engagement tube defining the inner flow channel in the spout fitment; [0051] wherein the tube base locking mechanism and the spout base locking mechanism consist of a slot and bayonet configuration or a post and flange configuration; [0052] wherein the locking mechanism includes a wedge positioned a resilient post; [0053] wherein the bellowing section of the dispensing tube is engaged by an axially extending bellowing ridge on one or both of the tube base and the spout base; [0054] wherein the tube base and the spout base are connected by one or more tether strips, with a length of the tether strip selected to allow movement of the tube base and the spout base as the tube base locking mechanism and the spout base locking mechanism are coupled together; [0055] wherein the unitary annular component consists of injection molded polyethylene and/or the dispensing tube consists of an elastomeric polymer; [0056] wherein at least one aperture or slot is formed in the tube base flange and/or the spout base flange; and [0057] wherein at least one axially aligned, resilient post with a capture wedge is formed in the tube base flange and/or the spout base flange.
[0058] The structures described above are comparatively easy to mold, manufacture, and assemble, particularly in comparison to the designs noted in the Background section above. Annular components are most ideally given a circular profile around the inner diameters/lumens, although the use of oval and/or keying projections could be useful in instances where a specific orientation of the components (e.g., spout in comparison to the adapter and/or tube) may be needed.
[0059] References to coupling, connection, or attachment in this disclosure are to be understood as encompassing any of the conventional means used in this field. This may take the form of snap-or force fitting of components having tabs, grooves, and the like. Nevertheless, threaded connections, annular or partial bead-and-groove arrangements, cooperating cam members, and slot-and-flange assemblies could be employed. Adhesive and fasteners could also be used, although such components must be judiciously selected so as to retain the desired characteristics of the assembly (including mono-material construction for sustainability/recycling purposes, detachability of some components, etc.).
[0060] In the same manner, engagement may involve coupling or an abutting relationship. These terms, as well as any implicit or explicit reference to coupling, will should be considered in the context in which it is used, and any perceived ambiguity can potentially be resolved by referring to the drawings.
[0061] All components should be made of materials having sufficient flexibility and structural integrity, as well as a chemically inert nature. The materials should also be selected for workability, cost, and weight. Common polymers amenable to injection molding, extrusion, or other common forming processes are useful, although a single grade is preferred.
[0062] In fact, another reason consumers, manufacturers, and others will find utility in these designs/components is precisely because of the use of only a single grade of polymer (e.g., polyethylene). This approach should simplify both manufacturing and recycling of the dispenser apparatus. The dispensing tube may still need to be made of an elastomeric polymer, particularly to the extent it is incorporate with a faucet-style spigot; however, the inventive designs herein allow for the unlocking of the tube clip, so as to enable the dispensing tube to be removed from the assembly/pouch combination (which can, thereafter, be recycled as a single polymeric material).
[0063] Certain grades of polypropylene and polyethylene are particularly advantageous, especially in view of the absence of any thermosetting resins, elastomeric polymer blends, and other chemically distinct polymers or copolymers (in comparison to the other components of the dispensing pump). Notably, high density polyethylene (i.e., having a density of greater than 0.940 g/cm.sup.3) may provide different characteristics in comparison to lower density polyethylene types (e.g., medium density at 0.925 to 0.940 g/cm.sup.3 and/or lower density at 0.880 to 0.925 g/cm.sup.3), as would specialized blends or copolymers capable of cross-linking for the desired level of stiffness/rigidity. Other materialsand particularly recyclable, injection molding materialscould be useful, including without limitation polystyrene (including high impact and other grades), acrylonitrile butadiene styrene, and polyacetals (including polyoxymethylene, polyacetal, polyformaldehyde, and other grades).
[0064] Although the present embodiments have been illustrated in the accompanying drawings and described in the foregoing detailed description, it is to be understood that the invention is not to be limited to just the embodiments disclosed, and numerous rearrangements, modifications and substitutions are also contemplated. The exemplary embodiment has been described with reference to the preferred embodiments, but further modifications and alterations encompass the preceding detailed description. These modifications and alterations also fall within the scope of the appended claims or the equivalents thereof.