DAMPENING TUB SUPPORT FOR A DISHWASHER APPLIANCE
20250255453 ยท 2025-08-14
Inventors
- Aldo Vincent Kremmel (Palmyra, IN, US)
- Kyle James Brewer (Louisville, KY, US)
- Rocco Cordaro (Louisville, KY, US)
- Zachary Wiles (Louisville, KY, US)
- Senthil Nathan Jaganathan (Louisville, KY, US)
- Sheng-Yuan Hsu (Louisville, KY, US)
Cpc classification
International classification
Abstract
A dishwasher appliance includes an apron frame, a wash tub positioned on top of the apron frame and defining a wash chamber for receipt of a load of articles, and a dampening tub support positioned between the apron frame and the wash tub. The dampening tub support includes a mounting structure that is attached to the apron frame and defines a tub support surface for supporting the wash tub and a resilient member lining the tub support surface between the mounting structure and the wash tub.
Claims
1. A dishwasher appliance defining a vertical direction, a lateral direction, and a transverse direction, the dishwasher appliance comprising: an apron frame; a wash tub positioned on top of the apron frame and defining a wash chamber for receipt of a load of articles; and a dampening tub support positioned between the apron frame and the wash tub, the dampening tub support comprising: a mounting structure that is attached to the apron frame and defines a tub support surface for supporting the wash tub; and a resilient member lining the tub support surface between the mounting structure and the wash tub.
2. The dishwasher appliance of claim 1, wherein the mounting structure is an injection molded plastic.
3. The dishwasher appliance of claim 2, wherein the mounting structure defines a cellular structure that allows flexing of the injection molded plastic to absorb impact forces.
4. The dishwasher appliance of claim 1, wherein the tub support surface is contoured to match a contact surface on the wash tub.
5. The dishwasher appliance of claim 4, wherein mounting structure defines a horizontal shelf positioned above the tub support surface, and wherein the resilient member covers both the tub support surface and the horizontal shelf.
6. The dishwasher appliance of claim 5, wherein the resilient member defines a notch that separates a lower portion of the resilient member from an upper portion of the resilient member, and wherein the upper portion of the resilient member is seated flat against the horizontal shelf.
7. The dishwasher appliance of claim 6, wherein the mounting structure defines an upper slot for securing the upper portion of the resilient member.
8. The dishwasher appliance of claim 1, wherein the resilient member is a foam material.
9. The dishwasher appliance of claim 1, wherein the resilient member contacts both a bottom wall and a sidewall of the wash tub.
10. The dishwasher appliance of claim 1, wherein the dampening tub support is positioned on a side corner of the wash tub.
11. The dishwasher appliance of claim 1 wherein the dampening tub support is a first dampening tub support positioned on a first side of the wash tub, the dishwasher appliance further comprising a second tub support positioned on a second side of the wash tub.
12. The dishwasher appliance of claim 1, wherein the apron frame defines an attachment aperture and the mounting structure defines a snap fit geometry for receipt within the attachment aperture.
13. A wash tub support assembly for a dishwasher appliance, the dishwasher appliance comprising a wash tub defining a wash chamber for receipt of a load of articles, the wash tub support assembly comprising: an apron frame; and a dampening tub support positioned between the apron frame and the wash tub, the dampening tub support comprising: a mounting structure that is attached to the apron frame and defines a tub support surface for supporting the wash tub; and a resilient member lining the tub support surface between the mounting structure and the wash tub.
14. The wash tub support assembly of claim 13, wherein the mounting structure is an injection molded plastic and the mounting structure defines a cellular structure that allows flexing of the injection molded plastic to absorb impact forces.
15. The wash tub support assembly of claim 13, wherein the tub support surface is contoured to match a contact surface on the wash tub.
16. The wash tub support assembly of claim 15, wherein mounting structure defines a horizontal shelf positioned above the tub support surface, and wherein the resilient member covers both the tub support surface and the horizontal shelf.
17. The wash tub support assembly of claim 16, wherein the resilient member defines a notch that separates a lower portion of the resilient member from an upper portion of the resilient member, and wherein the upper portion of the resilient member is seated flat against the horizontal shelf.
18. The wash tub support assembly of claim 17, wherein the mounting structure defines an upper slot for securing the upper portion of the resilient member.
19. The wash tub support assembly of claim 13, wherein the resilient member is a foam material that contacts both a bottom wall and a sidewall of the wash tub.
20. The wash tub support assembly of claim 13, wherein the apron frame defines an attachment aperture and the mounting structure defines a snap fit geometry for receipt within the attachment aperture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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[0018] Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
[0019] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0020] As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. In addition, the term or is generally intended to be inclusive (i.e., A or B is intended to mean A or B or both). Furthermore, as used herein, terms of approximation, such as approximately, substantially, or about, refer to being within a ten percent margin of error.
[0021]
[0022] The tub 104 includes a front opening 114 and a door 116 hinged at its bottom for movement between a normally closed vertical position (shown in
[0023] As illustrated in
[0024] Some or all of the rack assemblies 122, 124, 126 are fabricated into lattice structures including a plurality of wires or elongated members 130 (for clarity of illustration, not all elongated members making up rack assemblies 122, 124, 126 are shown in
[0025] Dishwasher 100 further includes a plurality of spray assemblies for urging a flow of water or wash fluid onto the articles placed within wash chamber 106. More specifically, as illustrated in
[0026] The various spray assemblies and manifolds described herein may be part of a fluid distribution system or fluid circulation assembly 150 for circulating water and wash fluid in the tub 104. More specifically, fluid circulation assembly 150 includes a pump 152 for circulating water or wash fluid (e.g., detergent, water, or rinse aid) in the tub 104. Pump 152 may be located within sump 138 or within a machinery compartment located below sump 138 of tub 104, as generally recognized in the art. Fluid circulation assembly 150 may include one or more fluid conduits or circulation piping for directing water or wash fluid from pump 152 to the various spray assemblies and manifolds. For example, as illustrated in
[0027] As illustrated, primary supply conduit 154 is used to supply wash fluid to one or more spray assemblies (e.g., to mid-level spray arm assembly 140 and upper spray assembly 142). However, it should be appreciated that according to alternative embodiments, any other suitable plumbing configuration may be used to supply wash fluid throughout the various spray manifolds and assemblies described herein. For example, according to another exemplary embodiment, primary supply conduit 154 could be used to provide wash fluid to mid-level spray arm assembly 140 and a dedicated secondary supply conduit (not shown) could be utilized to provide wash fluid to upper spray assembly 142. Other plumbing configurations may be used for providing wash fluid to the various spray devices and manifolds at any location within dishwasher appliance 100.
[0028] Each spray arm assembly 134, 140, 142, integral spray manifold 144, or other spray device may include an arrangement of discharge ports or orifices for directing wash fluid received from pump 152 onto dishes or other articles located in wash chamber 106. The arrangement of the discharge ports, also referred to as jets, apertures, or orifices, may provide a rotational force by virtue of wash fluid flowing through the discharge ports. Alternatively, spray arm assemblies 134, 140, 142 may be motor-driven, or may operate using any other suitable drive mechanism. Spray manifolds and assemblies may also be stationary. The resultant movement of the spray arm assemblies 134, 140, 142 and the spray from fixed manifolds provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well. For example, dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc. One skilled in the art will appreciate that the embodiments discussed herein are used for the purpose of explanation only and are not limitations of the present subject matter.
[0029] In operation, pump 152 draws wash fluid in from sump 138 and pumps it to a diverter assembly 156 (e.g., which may be positioned within sump 138 of dishwasher appliance 100). Diverter assembly 156 may include a diverter disk (not shown) disposed within a diverter chamber 158 for selectively distributing the wash fluid to the spray arm assemblies 134, 140, 142 or other spray manifolds or devices. For example, the diverter disk may have a plurality of apertures that are configured to align with one or more outlet ports (not shown) at the top of diverter chamber 158. In this manner, the diverter disk may be selectively rotated to provide wash fluid to the desired spray device.
[0030] According to an exemplary embodiment, diverter assembly 156 is configured for selectively distributing the flow of wash fluid from pump 152 to various fluid supply conduits, only some of which are illustrated in
[0031] The dishwasher 100 is further equipped with a controller 160 to regulate operation of the dishwasher 100. The controller 160 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 160 may be constructed without using a microprocessor (e.g., using a combination of discrete analog or digital logic circuitry, such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
[0032] The controller 160 may be positioned in a variety of locations throughout dishwasher 100. In the illustrated embodiment, the controller 160 may be located within a control panel area 162 of door 116, as shown in
[0033] It should be appreciated that the invention is not limited to any particular style, model, or configuration of dishwasher 100. The exemplary embodiment depicted in
[0034] Referring now generally to
[0035] As shown, in the normally closed position, door 116 extends from a top end or top edge 180 to a bottom end or bottom edge 182 along the vertical direction V; from a front end 184 to a rear end 186 along the transverse direction T; and between two lateral ends 188 along the lateral direction L. According to exemplary embodiments, door 116 may be formed from one or more exterior panels that define an interior chamber of door 116. According to exemplary embodiments, the exterior panels of door 116 may be panels that are stamped from stainless steel or may be formed from any other suitably rigid material, such as thermoformed plastic, other metals, etc. In general, the exterior panels of door 116 may be assembled in any suitable manner, e.g., may be secured together using any suitable mechanical fastener, welding, snap-fit mechanisms, etc. In addition, it should be appreciated that an insulating material (not shown), such as fiberglass or foam insulation, may be positioned within door 116 to provide thermal and/or sound insulation to dishwasher 100.
[0036] Referring still to
[0037] User interface panel 164 is positioned on door 116 such that a user can engage or interact with user interface panel 164, e.g., to select operating cycles and parameters, activate/deactivate operating cycles, or adjust other operating parameters of dishwasher appliance 100. User interface panel 164 may include a printed circuit board (not shown) that is positioned within door 116. According to exemplary embodiments, printed circuit board may include or be operatively coupled to controller 160 and/or user interface panel 164. In addition, user interface panel 164 may include or be operably coupled to one or more user inputs or touch buttons (e.g., identified generally herein as user inputs 166) for receiving user input, providing user notifications, or illuminating to indicate cycle or operating status.
[0038] Specifically, according to the illustrated embodiment, user inputs 166 include a plurality of capacitive sensors that are mounted to user interface panel 164 and are operable to detect user inputs. For example, these capacitive sensors may be configured for triggering when a user touches a top edge 180 of user interface panel 164 in a region associated with a particular user input 166. In particular, these capacitive sensors can detect when a finger or another conductive material with a dielectric different than air contacts or approaches user interface panel 164, along with the precise location, pressure, etc. of the finger interaction.
[0039] When a user touches top edge 180 of user interface panel 164 adjacent one of user inputs 166, the associated capacitive sensors may be triggered and may communicate a corresponding signal to controller 160. In such a manner, operations of dishwasher appliance 100 can be initiated and controlled. According to exemplary embodiments, the capacitive sensors may be distributed laterally on user interface panel 164. It will be understood that other any suitable number, type, and position of capacitive sensors may be used while remaining within the scope of the present subject matter. Indeed, any suitable number, type, and configuration of user inputs 166 may be used while remaining within the scope of the present subject matter.
[0040] User interface panel 164 may define a plurality of surfaces that are intended to be illuminated for various purposes. For example, user inputs 166 may be illuminated by light sources to inform the user of the location of the button or to provide some other status indication. Notably, this illumination is typically achieved by directing a light beam along the vertical direction V onto top edge 180 of user interface panel 164. Door 116 may further include a plurality of light sources or lighting devices that are configured for illuminating one or more surfaces of user interface panel 164. It should be appreciated that these light sources may include any suitable number, type, configuration, and orientation of light sources mounted at any suitable location to illuminate status indicators or buttons in any suitable colors, sizes, patterns, etc. In other words, the light sources may be provided as any suitable number, type, position, and configuration of electrical light source(s), using any suitable light technology and illuminating in any suitable color. For example, the light sources may include one or more light emitting diodes (LEDs), which may each illuminate in a single color (e.g., white LEDs), or which may each illuminate in multiple colors (e.g., multi-color or RGB LEDs) depending on the control signal from controller 160.
[0041] However, it should be appreciated that according to alternative embodiments, the light sources may include any other suitable traditional light bulbs or sources, such as halogen bulbs, fluorescent bulbs, incandescent bulbs, glow bars, a fiber light source, etc. Moreover, the light sources may be operably coupled (e.g., electrically coupled) to controller 160 or another suitable control board to facilitate activation or illumination of the light sources (e.g., to indicate a user input, state of the dishwasher appliance, state of the wash cycle, or any other relevant information to a user).
[0042] According to exemplary embodiments, user interface panel 164 may be any suitable transparent or semitransparent feature for diffusing, directing, or otherwise transmitting light from a light source. For example, user interface panel 164 may be formed from a suitable transparent or translucent material configured to direct light energy, such as a dielectric material, such as glass or plastic, polycarbonate, polypropylene, polyacrylic, or any other suitable material.
[0043] In addition, user interface panel 164 may be a dead fronted panel. As used herein, the term dead front and the like is generally intended to refer to portions of a control panel which may be used as indicators, buttons, interactive control surfaces, or other user-interaction features without exposing the user to the operating side of the equipment or live parts and connections, i.e., lights, electrical connections, etc. For example, user interface panel 164 may include a transparent or translucent body and an opaque masking material that is selectively printed on top edge 180 of the translucent body to define capacitive touch buttons or user inputs 166.
[0044] The opaque material may be deposited on the translucent body to define any suitable number, size, and configuration of illuminated features. These illuminated features may be shapes or include other forms such as symbols, words, etc. that are visible on user interface panel 164. More specifically, when light sources are energized, capacitive touch buttons or user inputs 166 on top edge 180 may be illuminated. Thus, the dead fronted top edge 180 may be the surface that is contacted for controlling dishwasher appliance 100 or which may be illuminated for purposes of indicating operating status or other conditions to the user of the dishwasher appliance 100.
[0045] Referring still to
[0046] For example, external communication system 190 permits controller 160 of dishwasher appliance 100 to communicate with a separate device external to dishwasher appliance 100, referred to generally herein as an external device 192. As described in more detail below, these communications may be facilitated using a wired or wireless connection, such as via a network 194. In general, external device 192 may be any suitable device separate from dishwasher appliance 100 that is configured to provide and/or receive communications, information, data, or commands from a user. In this regard, external device 192 may be, for example, a personal phone, a smartphone, a tablet, a laptop or personal computer, a wearable device, a smart home system, or another mobile or remote device.
[0047] In addition, a remote server 196 may be in communication with dishwasher appliance 100 and/or external device 192 through network 194. In this regard, for example, remote server 196 may be a cloud-based server 196, and is thus located at a distant location, such as in a separate state, country, etc. According to an exemplary embodiment, external device 192 may communicate with a remote server 196 over network 194, such as the Internet, to transmit/receive data or information, provide user inputs, receive user notifications or instructions, interact with or control dishwasher appliance 100, etc. In addition, external device 192 and remote server 196 may communicate with dishwasher appliance 100 to communicate similar information.
[0048] In general, communication between dishwasher appliance 100, external device 192, remote server 196, and/or other user devices or appliances may be carried using any type of wired or wireless connection and using any suitable type of communication network, non-limiting examples of which are provided below. For example, external device 192 may be in direct or indirect communication with dishwasher appliance 100 through any suitable wired or wireless communication connections or interfaces, such as network 194. For example, network 194 may include one or more of a local area network (LAN), a wide area network (WAN), a personal area network (PAN), the Internet, a cellular network, any other suitable short- or long-range wireless networks, etc. In addition, communications may be transmitted using any suitable communications devices or protocols, such as via Wi-Fi, Bluetooth, Zigbee, wireless radio, laser, infrared, Ethernet type devices and interfaces, etc. In addition, such communication may use a variety of communication protocols (e.g., TCP/IP, HTTP, SMTP, FTP), encodings or formats (e.g., HTML, XML), and/or protection schemes (e.g., VPN, secure HTTP, SSL).
[0049] External communication system 190 is described herein according to an exemplary embodiment of the present subject matter. However, it should be appreciated that the exemplary functions and configurations of external communication system 190 provided herein are used only as examples to facilitate description of aspects of the present subject matter. System configurations may vary, other communication devices may be used to communicate directly or indirectly with one or more associated appliances, other communication protocols and steps may be implemented, etc. These variations and modifications are contemplated as within the scope of the present subject matter.
[0050] Referring now generally to
[0051] Notably, as explained briefly above, apron frame 202 (or more specifically, vertical supports 206) may have a tendency to damage wash tub 104 when large impacts are made to apron frame 202. For example, during delivery of dishwasher appliance 100, apron frame 202 often experiences large impacts associated with the movement of dishwasher appliance 100. These impact forces tend to travel up vertical supports 206 and directly transfer to wash tub 104. Because wash tub 104 is commonly formed from a thin metal material, dents, deformations, and other damage to wash tub 104 may occur. Accordingly, aspects of the present subject matter are generally directed to features for reducing the transfer of such impact forces on to wash tub 104.
[0052] In this regard, wash tub support assembly 200 may further include a dampening tub support 210 that is positioned between apron frame 202 and wash tub 104. Although an exemplary dampening tub support 210 is described below, it should be appreciated that variations and modifications may be made while remaining within the scope of the present subject matter. As illustrated, dampening tub support 210 may generally be mounted to a top end of vertical supports 206 and may support a lower corner 212 where a bottom wall 214 and a sidewall 216 of wash tub 104 meet. More specifically, dampening tub supports 210 may be positioned at lower corners 212 on opposite ends of wash tub 104 along the lateral direction L. Although two dampening tub supports 210 are illustrated, it should be appreciated that wash tub support assembly 200 may further include additional vertical supports 206 and dampening tub supports 210 as needed to sufficiently and safely support wash tub 104.
[0053] As shown in
[0054] It should be appreciated that various features of mounting structure 220 and dampening tub support 210 may be formed from any suitably rigid material. For example, according to exemplary embodiments, mounting structure 220 may be formed by injection molding, e.g., using a suitable plastic material, such as injection molding grade Polybutylene Terephthalate (PBT), Nylon 6, high impact polystyrene (HIPS), acrylonitrile butadiene styrene (ABS), or any other suitable blend of polymers. Alternatively, according to the exemplary embodiment, these components may be compression molded, e.g., using sheet molding compound (SMC) thermoset plastic or other thermoplastics. According to still other embodiments, portions of mounting structure 220 may be formed from any other suitable rigid material.
[0055] Although mounting structure is formed from a rigid or semi rigid material, it should be appreciated that according to example embodiments, it may be desirable to absorb impact forces within mounting structure 220. Accordingly, mounting structure 220 may define a geometry that is intended to support wash tub 104 while minimizing the transfer of impact forces on apron frame 202. For example, according to the illustrated embodiment, mounting structure 220 defines a cellular structure 226 that allows flexing of the injection molded plastic mounting structure 220 to absorb impact forces. In this regard, cellular structure 226 may be a honeycomb structure, a cellular matrix structure, or any other suitable grid, lattice, or mesh-like structure capable of absorbing impact forces.
[0056] In general, mounting structure 220 may be attached to vertical supports 206 in any suitable manner. In this regard, mounting structure 220 may be attached to the vertical supports 206 using mechanical fasteners, adhesive, welding, or any other suitable attachment mechanism. For example, according to the illustrated embodiment, apron frame 202 may define one or more attachment apertures 230 and mounting structure 220 may define complementary features 232 for receipt within attachment apertures 230. For example, referring specifically to
[0057] As best shown in
[0058] Notably, mounting structure 220 and resilient member 240 may have specific geometries that facilitates improved impact force reduction, simplified assembly, and reduced likelihood of wash tub 10 displacing resilient member 240 relative to mounting structure 220. In this regard, for example, mounting structure 220 may generally define a horizontal shelf 242 that is positioned above tub support surface 222. According to the illustrated embodiment, resilient member 240 covers both tub support surface 222 and a horizontal shelf 242. In this manner, the engagement between resilient member 240 and horizontal shelf 242 may prevent the likelihood of resilient member 240 sliding down mounting structure 220 as wash tub 104 is seated therein.
[0059] In addition, it should be appreciated that resilient member 240 may be formed from a single piece of foam that is formed to mounting structure 220. In addition, a notch 244 may be cut in resilient member 240 to prevent a stress-free transition between tub support surface 222 and horizontal shelf 242. For example, notch 244 may separate a lower portion 246 of resilient member 240 from an upper portion 248 of resilient member 240. In general, lower portion 246 conforms to tub support surface 222 of mounting structure 220 while upper portion 248 is seated flat against horizontal shelf 242.
[0060] In addition, according to example embodiments, resilient member 240 may include a plurality of slits that permit resilient member to conform to tub support surface 222 of mounting structure 210. These slits may be defined on a bottom of resilient member 240 where it seats against mounting structure 210 to allow for maximum flexibility in matching the contoured shape of mounting structure 210. In addition, resilient member 240 may define one or more notches that help locate resilient member 240 relative to mounting structure 210. Furthermore, an adhesive may be used to help resilient member 240 stick permanently to mounting structure 210.
[0061] Dampening tub support 210 may include other features to ensure that resilient member 240 stays in place on mounting structure 220 during installation of wash tub 104 and throughout installation and operation of dishwasher appliance 100. For example, according to the illustrated embodiment, mounting structure 220 may generally define an upper slot 250 that is configured for securing upper portion 248 of resilient member 240. In this regard, upper portion 248 may slide into upper slot 250 where further movement is prevented. In addition, it should be appreciated that other adhesives, attachment structures, and other features may be used to ensure resilient member 240 stays firmly seated on mounting structure 220. Other variations and modifications to dampening tub support 210 are possible and within the scope of the present subject matter.
[0062] As explained above, aspects of the present subject matter are generally directed to a tub support member that is designed to absorb impacts commonly associated with the delivery or installation of a dishwasher appliance. For example, the tub support member may include a rigid plastic component that attaches to the cabinet or an apron support member and defines a conforming surface to the bottom of the wash tub. In addition, a resilient foam member may be attached to the rigid plastic component for contacting the wash tub and absorbing impacts from installation and/or undesirable vibrations.
[0063] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.