ENERGY EFFICIENT HEAT PUMP WITH EJECTOR SYSTEM
20250257917 ยท 2025-08-14
Inventors
- Andrew Leroy Hjortland (Stoughton, WI, US)
- Rahul Dadasaheb Kolekar (Moore, OK, US)
- Shenglan Xuan (Syosset, NY, US)
Cpc classification
F25B30/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An energy efficient heat pump for a heating, ventilation, and air conditioning (HVAC) system includes a working fluid circuit configured to circulate a working fluid. The working fluid circuit includes a compressor, a first heat exchanger, a second heat exchanger, and a reversing valve configured to adjust a flow direction of the working fluid through the working fluid circuit. The energy efficient heat pump also includes an ejector system having an ejector configured to receive a first flow of the working fluid from the working fluid circuit as a suction fluid, receive a second flow of the working fluid from the working fluid circuit as a motive fluid, and direct a combined flow of the first flow of the working fluid and the second flow of the working fluid toward the compressor.
Claims
1. An energy efficient heat pump for a heating, ventilation, and air conditioning (HVAC) system, comprising: a working fluid circuit configured to circulate a working fluid, wherein the working fluid circuit comprises a compressor, a first heat exchanger, a second heat exchanger, and a reversing valve, wherein the reversing valve is configured to adjust a flow direction of the working fluid through the working fluid circuit; and an ejector system comprising an ejector configured to receive a first flow of the working fluid from the working fluid circuit as a suction fluid, receive a second flow of the working fluid from the working fluid circuit as a motive fluid, and direct a combined flow of the first flow of the working fluid and the second flow of the working fluid toward the compressor.
2. The energy efficient heat pump of claim 1, wherein: the working fluid circuit comprises an expansion valve, a first circuit portion extending from the second heat exchanger to the expansion valve, and a second circuit portion extending from the expansion valve to the first heat exchanger; and the ejector system comprises: a first conduit extending from the first circuit portion to the ejector and configured to direct the first flow of the working fluid from the first circuit portion to a chamber inlet of the ejector; and a second conduit extending from the second circuit portion to the ejector and configured to direct the second flow of the working fluid from the second circuit portion to a nozzle inlet of the ejector.
3. The energy efficient heat pump of claim 2, wherein: the working fluid circuit comprises a suction conduit extending from the reversing valve to a suction port of the compressor and a gas-liquid separator disposed along the suction conduit; and the ejector system comprises an outlet conduit extending from a diffuser of the ejector to the gas-liquid separator, wherein the outlet conduit is configured to direct the combined flow of the first flow of the working fluid and the second flow of the working fluid from the ejector to the gas-liquid separator.
4. The energy efficient heat pump of claim 3, wherein the gas-liquid separator is configured to separate the combined flow of the first flow of the working fluid and the second flow of the working fluid into vapor working fluid and liquid working fluid, and the working fluid circuit is configured to direct the vapor working fluid from the gas-liquid separator to the compressor and to direct the liquid working fluid from the gas-liquid separator to the reversing valve.
5. The energy efficient heat pump of claim 2, wherein the ejector system comprises a first valve disposed along the first conduit and a second valve disposed along the second conduit.
6. The energy efficient heat pump of claim 5, wherein the first heat exchanger is configured to place the working fluid in a first heat exchange relationship with a supply air flow directed across the first heat exchanger, and the second heat exchanger is configured to place the working fluid in a second heat exchange relationship with an ambient air flow directed across the second heat exchanger.
7. The energy efficient heat pump of claim 6, comprising a controller communicatively coupled to the reversing valve, the expansion valve, the first valve, and the second valve, wherein the controller is configured to output one or more control signals to: adjust the reversing valve to a first configuration, open the expansion valve, and close the first valve and the second valve to operate the energy efficient heat pump in a cooling mode; adjust the reversing valve to a second configuration, open the expansion valve, and close the first valve and the second valve to operate the energy efficient heat pump in a heating mode; and adjust the reversing valve to the second configuration, close the expansion valve, and open the first valve and the second valve to operate to the energy efficient heat pump in an ejector heating mode of the energy efficient heat pump.
8. The energy efficient heat pump of claim 7, wherein the controller is configured to operate the energy efficient heat pump in the ejector heating mode based on data received from one or more sensors of the energy efficient heat pump, wherein the data is indicative of one or more operating parameters of the energy efficient heat pump.
9. The energy efficient heat pump of claim 8, wherein the one or more operating parameters comprises a first pressure of the working fluid within the working fluid circuit and a second pressure of the working fluid within the working fluid circuit, and the controller is configured to: determine a pressure differential of the working fluid based on the first pressure and the second pressure; compare the pressure differential to a threshold pressure differential value; and in response to a determination that the pressure differential is equal to or greater than the threshold pressure differential value, operate the energy efficient heat pump in the ejector heating mode.
10. The energy efficient heat pump of claim 8, wherein the one or more operating parameters comprises a temperature of an ambient environment, and the controller is configured to: compare the temperature of the ambient environment to a threshold temperature value; and in response to a determination that the temperature of the ambient environment is less than the threshold temperature value, operate the energy efficient heat pump in the ejector heating mode.
11. The energy efficient heat pump of claim 2, wherein: the ejector system comprises an intermediate heat exchanger disposed along the second conduit upstream of the ejector, relative to a direction of the second flow of the working fluid from the second circuit portion to the nozzle inlet of the ejector; and the working fluid circuit comprises a suction conduit extending from the reversing valve to a suction port of the compressor and a gas-liquid separator disposed along the suction conduit, wherein the gas-liquid separator is configured to receive the combined flow of the first flow of the working fluid and the second flow of the working fluid from the ejector, and the gas-liquid separator is configured to direct vapor working fluid toward the suction port of the compressor, wherein the intermediate heat exchanger is disposed along the suction conduit between the gas-liquid separator and the suction port of the compressor, and the intermediate heat exchanger is configured to place the second flow of the working fluid in a heat exchange relationship with the vapor working fluid.
12. An energy efficient heat pump, comprising: a working fluid circuit configured to circulate a working fluid therethrough, wherein the working fluid circuit comprises a first heat exchanger configured to exchange heat between the working fluid and a supply air flow, a second heat exchanger configured to exchange heat between the working fluid and an ambient air flow, and a reversing valve configured to adjust a flow direction of the working fluid along the working fluid circuit; an ejector system comprising an ejector, a first conduit configured to direct the working fluid from the working fluid circuit to the ejector, a second conduit configured to direct the working fluid from the working fluid circuit to the ejector, and an outlet conduit configured to direct the working fluid from the ejector toward a compressor of the working fluid circuit; a plurality of valves configured to control flow of the working fluid along the working fluid circuit and through the ejector system; and a controller communicatively coupled to the plurality of valves and configured to adjust respective positions of the plurality of valves based on an operating mode of the energy efficient heat pump.
13. The energy efficient heat pump of claim 12, wherein the controller is configured to adjust the respective positions of the plurality of valves to block flow of the working fluid through the ejector system in a cooling mode of the energy efficient heat pump, block flow of the working fluid through the ejector system in a heating mode of the energy efficient heat pump, and enable flow of the working fluid through the ejector system in an alternative heating mode of the energy efficient heat pump.
14. The energy efficient heat pump of claim 13, wherein the plurality of valves comprises: a first valve disposed along the first conduit; a second valve disposed along the second conduit; and an expansion valve disposed along the working fluid circuit between the first heat exchanger and the second heat exchanger, wherein the first conduit extends from the working fluid circuit between the second heat exchanger and the expansion valve, and the second conduit extends from the working fluid circuit between the first heat exchanger and the expansion valve.
15. The energy efficient heat pump of claim 14, wherein the controller is configured to close the first valve and the second valve and to open the expansion valve in the cooling mode and in the heating mode, and the controller is configured to open the first valve and the second valve and to close the expansion valve in the alternative heating mode.
16. The energy efficient heat pump of claim 13, wherein the working fluid circuit comprises a compressor and a gas-liquid separator, and, in the alternative heating mode, the gas-liquid separator is configured to receive the working fluid from the ejector via the outlet conduit and separate the working fluid into vapor working fluid and liquid working fluid, the working fluid circuit is configured to direct the vapor working fluid from the gas-liquid separator to the compressor, and the working fluid circuit is configured to direct the liquid working fluid from the gas-liquid separator to the reversing valve.
17. The energy efficient heat pump of claim 13, wherein the controller is configured to operate the energy efficient heat pump in the alternative heating mode in response to a determination that a detected ambient temperature is less than a threshold temperature value.
18. An energy efficient heat pump, comprising: a first heat exchanger disposed along a working fluid circuit and configured to transfer heat from a working fluid to a supply air flow in a heating mode of the energy efficient heat pump and in an alternative heating mode of the energy efficient heat pump; a second heat exchanger disposed along the working fluid circuit and configured to transfer heat from an ambient air flow to the working fluid in the heating mode and in the alternative heating mode; a gas-liquid separator disposed along the working fluid circuit; an ejector system, comprising: an ejector comprising a nozzle inlet, a chamber inlet, and an outlet; a first conduit comprising a first valve, wherein the first conduit is configured to direct a first flow of the working fluid from the working fluid circuit to the chamber inlet of the ejector; a second conduit comprising a second valve, wherein the second conduit is configured to direct a second flow of the working fluid from the working fluid circuit to the nozzle inlet of the ejector; and an outlet conduit configured to direct a combined flow of the first flow of the working fluid and the second flow of the working fluid from the outlet of the ejector to the gas-liquid separator; and a controller configured to adjust the first valve and the second valve to respective closed positions in the heating mode of the energy efficient heat pump and to adjust the first valve and the second valve to respective open positions in the alternative heating mode of the energy efficient heat pump.
19. The energy efficient heat pump of claim 18, wherein the first conduit is configured to direct the first flow of the working fluid from the second heat exchanger to the chamber inlet of the ejector in the alternative heating mode, and the second conduit is configured to direct the second flow of the working fluid from the first heat exchanger to the nozzle inlet of the ejector in the alternative heating mode.
20. The energy efficient heat pump of claim 18, wherein the controller is configured to operate the energy efficient heat pump in the alternative heating mode instead of the heating mode in response to a determination that a detected ambient temperature is less than a threshold temperature value, in response to a determination that a pressure differential of the working fluid across the working fluid circuit is equal to or greater than a threshold pressure differential value, or both.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0030] One or more specific embodiments of the present disclosure will be described below. These described embodiments are examples of the presently disclosed techniques. Additionally, in an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
[0031] When introducing elements of various embodiments of the present disclosure, the articles a, an, and the are intended to mean that there are one or more of the elements. The terms comprising, including, and having are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to one embodiment or an embodiment of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
[0032] As used herein, the terms approximately, generally, and substantially, and so forth, are intended to convey that the property value being described may be within a relatively small range of the property value, as those of ordinary skill would understand. For example, when a property value is described as being approximately equal to (or, for example, substantially similar to) a given value, this is intended to mean that the property value may be within +/5%, within +/4%, within +/3%, within +/2%, within +/1%, or even closer, of the given value. Similarly, when a given feature is described as being substantially parallel to another feature, generally perpendicular to another feature, and so forth, this is intended to mean that the given feature is within +/5%, within +/4%, within +/3%, within +/2%, within +/1%, or even closer, to having the described nature, such as being parallel to another feature, being perpendicular to another feature, and so forth. Further, it should be understood that mathematical terms, such as planar, slope, perpendicular, parallel, and so forth are intended to encompass features of surfaces or elements as understood to one of ordinary skill in the relevant art, and should not be rigidly interpreted as might be understood in the mathematical arts. For example, a planar surface is intended to encompass a surface that is machined, molded, or otherwise formed to be substantially flat or smooth (within related tolerances) using techniques and tools available to one of ordinary skill in the art. Similarly, a surface having a slope is intended to encompass a surface that is machined, molded, or otherwise formed to be oriented at an angle (e.g., incline) with respect to a point of reference using techniques and tools available to one of ordinary skill in the art.
[0033] As briefly discussed above, a heating, ventilation, and/or air conditioning (HVAC) system may be used to thermally regulate a space within a building, home, or other suitable structure. For example, the HVAC system may include a vapor compression system that transfers thermal energy between a working fluid, such as a refrigerant, and a fluid to be conditioned, such as air. The vapor compression system includes heat exchangers, such as a condenser and an evaporator, which are fluidly coupled to one another via one or more conduits of a working fluid loop or circuit (e.g., refrigerant circuit). A compressor may be used to circulate the working fluid through the conduits and other components of the working fluid circuit (e.g., an expansion device) and, thus, enable the transfer of thermal energy between components of the working fluid circuit (e.g., between the condenser and the evaporator) and one or more thermal loads (e.g., an environmental air flow, a supply air flow). Additionally or alternatively, the HVAC system may include a heat pump (e.g., heat pump system) having a first heat exchanger (e.g., heating and/or cooling coil, indoor coil, the evaporator) positioned within the space to be conditioned, a second heat exchanger (e.g., heating and/or cooling coil, outdoor coil, the condenser) positioned in or otherwise fluidly coupled to an ambient environment (e.g., the atmosphere), and a pump (e.g., the compressor) configured to circulate the working fluid (e.g., refrigerant) between the first and second heat exchangers to enable heat transfer between the thermal load (e.g., an air flow to be conditioned) and the ambient environment, for example. The heat pump system is operable to provide both cooling and heating to the space to be conditioned (e.g., room, zone, or other region within a building) by adjusting a flow of the working fluid through the working fluid circuit. Thus, the heat pump may not include a dedicated heating system, such as a furnace or burner configured to combust a fuel, to enable operation of the HVAC system in the heating mode. As a result, the heat pump is configured to operate with reduced greenhouse gas emissions.
[0034] For example, during operation of the heat pump system in a cooling mode, the compressor may direct working fluid through the working fluid circuit and the first heat exchanger and the second heat exchanger in a first flow direction. While receiving working fluid in the first flow direction, the first heat exchanger, which may be positioned within the space to be conditioned, may operate as an evaporator and, thus, enable working fluid flowing through the first heat exchanger to absorb thermal energy from an air flow directed to the space. Further, the second heat exchanger, which may be positioned in the ambient environment surrounding the heat pump system, may operate as a condenser to reject the heat absorbed by the working fluid flowing from the first heat exchanger (e.g., to an ambient air flow directed across the second heat exchanger). In this way, the heat pump system may facilitate cooling of the space or other thermal load serviced by (e.g., in thermal communication with) the first heat exchanger.
[0035] Conversely, during operation in a heating mode, a reversing valve (e.g., switch-over valve) enables the compressor to direct working fluid through the working fluid circuit and the first and second heat exchangers in a second flow direction, opposite the first flow direction. While receiving working fluid in the second flow direction, the first heat exchanger may operate as a condenser instead of an evaporator, and the second heat exchanger may operate as an evaporator instead of a condenser. As such, the first heat exchanger may receive (e.g., from the second heat exchanger) a flow of heated working fluid to reject heat to thermal load serviced by the first heat exchanger (e.g., an air flow directed to the space) and, thus, facilitate heating of the thermal load. In this way, the heat pump system may facilitate either heating or cooling of the thermal load based on the current operational mode of the heat pump system (e.g., based on a flow direction of working fluid along the working fluid circuit).
[0036] As will be appreciated, it may be desirable to utilize certain working fluids with a heat pump or other HVAC system, such as working fluids having a low global warming potential (GWP). However, many working fluids having a low GWP operate at lower pressures, and conventional heat pumps are unable to operate properly at such lower pressures. Indeed, conventional heat pumps may be particularly susceptible to operational efficiencies in certain conditions or circumstances, such as cold climate conditions, that further render the use of certain low GWP working fluids unsuitable with conventional heat pumps. It is presently recognized that improved heat pump systems configured to utilize low GWP working fluids while operating more efficiently and reliably are desired.
[0037] Accordingly, embodiments of the present disclosure relate to a heat pump system (e.g., energy efficient heat pump) that is configured to operate with improved efficiency (e.g., in cold climate environments), utilize a low GWP working fluid, and enable a reduction in the generation of greenhouse gas emissions. For example, present embodiments include energy efficient heat pump systems that include an ejector (e.g., two-phase ejector) disposed along a working fluid circuit of the energy efficient heat pump system. As discussed in detail below, the ejector of the working fluid circuit may be configured to direct a flow of working fluid toward a compressor (e.g., compressor suction, compressor inlet) of the working fluid circuit at a pressure greater than that of a heat exchanger of the working fluid circuit operating as an evaporator. For example, in a heating mode of the heat pump, an outdoor heat exchanger may operate as the evaporator and may direct a flow of working fluid to the ejector, and the ejector may increase the pressure of the working fluid and direct the flow of working fluid toward the compressor. Thus, the compressor may receive the working fluid at a greater pressure compared to conventional heat pumps in which the evaporator directs the working fluid to the compressor at a pressure of the evaporator. In this way, operation of the compressor, particularly in cold climate conditions, may be improved by enabling operation of the compressor within an operational envelope (e.g., a design specification, a range of operating conditions) of the compressor. Further, incorporation of the ejector may enable higher mass flow of working fluid directed to the inlet of the compressor, which may reduce a displacement demand on the compressor. In this way, the techniques disclosed herein enable operation of heat pumps (e.g., to provide heating) with improved energy efficiency, reduced energy consumption, and reduced generation of greenhouse gas emissions. Present embodiments may also provide the benefits described herein with reduced costs and complexity, as well as improved reliability, for heat pump systems.
[0038] Turning now to the drawings,
[0039] In the illustrated embodiment, a building 10 is air conditioned by a system that includes an HVAC unit 12 in accordance with present embodiments. The building 10 may be a commercial structure or a residential structure. As shown, the HVAC unit 12 is disposed on the roof of the building 10; however, the HVAC unit 12 may be located in other equipment rooms or areas adjacent the building 10. The HVAC unit 12 may be a single package unit containing other equipment, such as a blower and/or integrated air handler. In other embodiments, the HVAC unit 12 may be part of a split HVAC system, such as the system shown in
[0040] The HVAC unit 12 is an air-cooled device that implements a refrigeration cycle to provide conditioned air to the building 10. Specifically, the HVAC unit 12 may include one or more heat exchangers across which an air flow is passed to condition the air flow before the air flow is supplied to the building. In the illustrated embodiment, the HVAC unit 12 is a rooftop unit (RTU) that conditions a supply air flow, such as environmental air and/or a return air flow from the building 10. After the HVAC unit 12 conditions the air, the air is supplied to the building 10 via ductwork 14 extending throughout the building 10 from the HVAC unit 12. For example, the ductwork 14 may extend to various individual floors or other sections of the building 10. In certain embodiments, the HVAC unit 12 may be a heat pump that provides both heating and cooling to the building with one refrigeration circuit configured to operate in different modes.
[0041] A control device 16, one type of which may be a thermostat, may be used to designate the temperature of the conditioned air. The control device 16 also may be used to control the flow of air through the ductwork 14. For example, the control device 16 may be used to regulate operation of one or more components of the HVAC unit 12 or other components, such as dampers and fans, within the building 10 that may control flow of air through and/or from the ductwork 14. In some embodiments, other devices may be included in the system, such as pressure and/or temperature transducers or switches that sense the temperatures and pressures of the supply air, return air, and so forth. Moreover, the control device 16 may include computer systems that are integrated with or separate from other building control or monitoring systems, and even systems that are remote from the building 10.
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[0043] As shown in the illustrated embodiment of
[0044] The HVAC unit 12 includes heat exchangers 28 and 30 in fluid communication with one or more working fluid circuits. Tubes within the heat exchangers 28 and 30 may circulate a working fluid (e.g., refrigerant), such as R-454B and/or R32, through the heat exchangers 28 and 30. The tubes may be of various types, such as multichannel tubes, conventional copper or aluminum tubing, and so forth. Together, the heat exchangers 28 and 30 may implement a thermal cycle in which the working fluid undergoes phase changes and/or temperature changes as it flows through the heat exchangers 28 and 30 to produce heated and/or cooled air. For example, the heat exchanger 28 may function as a condenser where heat is released from the working fluid to ambient air, and the heat exchanger 30 may function as an evaporator where the working fluid absorbs heat to cool an air flow. In some embodiments, the HVAC unit 12 may operate in a heat pump mode where the roles of the heat exchangers 28 and 30 may be reversed. That is, the heat exchanger 28 may function as an evaporator and the heat exchanger 30 may function as a condenser. While the illustrated embodiment of
[0045] The heat exchanger 30 is located within a compartment 31 that separates the heat exchanger 30 from the heat exchanger 28. Fans 32 draw air from the environment through the heat exchanger 28. Air may be heated and/or cooled as the air flows through the heat exchanger 28 before being released back to the environment surrounding the HVAC unit 12. A blower assembly 34, powered by a motor 36, draws air through the heat exchanger 30 to heat or cool the air. The heated or cooled air may be directed to the building 10 by the ductwork 14, which may be connected to the HVAC unit 12. Before flowing through the heat exchanger 30, the conditioned air flows through one or more filters 38 that may remove particulates and contaminants from the air. In certain embodiments, the filters 38 may be disposed on the air intake side of the heat exchanger 30 to prevent contaminants from contacting the heat exchanger 30.
[0046] The HVAC unit 12 also may include other equipment for implementing the thermal cycle. Compressors 42 increase the pressure and temperature of the working fluid before the working fluid enters the heat exchanger 28. The compressors 42 may be any suitable type of compressors, such as scroll compressors, rotary compressors, screw compressors, or reciprocating compressors. In some embodiments, the compressors 42 may include a pair of hermetic direct drive compressors arranged in a dual stage configuration 44. However, in other embodiments, any number of the compressors 42 may be provided to achieve various stages of heating and/or cooling. As may be appreciated, additional equipment and devices may be included in the HVAC unit 12, such as a solid-core filter drier, a drain pan, a disconnect switch, an economizer, pressure switches, phase monitors, and humidity sensors, among other components.
[0047] The HVAC unit 12 may receive power through a terminal block 46. For example, a high voltage power source may be connected to the terminal block 46 to power the equipment. The operation of the HVAC unit 12 may be governed or regulated by a control board 48. The control board 48 may include control circuitry connected to a thermostat, sensors, and alarms. One or more of these components may be referred to herein separately or collectively as the control device 16. The control circuitry may be configured to control operation of the equipment, provide alarms, and monitor safety switches. Wiring 49 may connect the control board 48 and the terminal block 46 to the equipment of the HVAC unit 12.
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[0049] When the system shown in
[0050] The outdoor unit 58 draws environmental air through the heat exchanger 60 using a fan 64 and expels the air above the outdoor unit 58. When operating as an air conditioner, the air is heated by the heat exchanger 60 within the outdoor unit 58 and exits the unit at a temperature higher than it entered. The indoor unit 56 includes a blower or fan 66 that directs air through or across the heat exchanger 62, where the air is cooled when the system is operating in air conditioning mode. Thereafter, the air is passed through ductwork 68 that directs the air to the residence 52. The overall system operates to maintain a desired temperature as set by a system controller. When the temperature sensed inside the residence 52 is higher than the set point on the thermostat, or the set point plus a small amount, the residential heating and cooling system 50 may become operative to refrigerate additional air for circulation through the residence 52. When the temperature reaches the set point, or the set point minus a small amount, the residential heating and cooling system 50 may stop the refrigeration cycle temporarily.
[0051] The residential heating and cooling system 50 may also operate as a heat pump. When operating as a heat pump, the roles of heat exchangers 60 and 62 are reversed. That is, the heat exchanger 60 of the outdoor unit 58 will serve as an evaporator to evaporate working fluid and thereby cool air entering the outdoor unit 58 as the air passes over the outdoor heat exchanger 60. The heat exchanger 62 will receive a stream of air blown over it and will heat the air by condensing the working fluid.
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[0053] In some embodiments, the vapor compression system 72 may use one or more of a variable speed drive (VSDs) 92, a motor 94, the compressor 74, the condenser 76, the expansion valve or device 78, and/or the evaporator 80. The motor 94 may drive the compressor 74 and may be powered by the variable speed drive (VSD) 92. The VSD 92 receives alternating current (AC) power having a particular fixed line voltage and fixed line frequency from an AC power source, and provides power having a variable voltage and frequency to the motor 94. In other embodiments, the motor 94 may be powered directly from an AC or direct current (DC) power source. The motor 94 may include any type of electric motor that can be powered by a VSD or directly from an AC or DC power source, such as a switched reluctance motor, an induction motor, an electronically commutated permanent magnet motor, or another suitable motor.
[0054] The compressor 74 compresses a working fluid vapor and delivers the vapor to the condenser 76 through a discharge passage. In some embodiments, the compressor 74 may be a centrifugal compressor, a scroll compressor, a screw compressor, a rotary compressor, or any other suitable type of compressor. The working fluid vapor delivered by the compressor 74 to the condenser 76 may transfer heat to a fluid passing across the condenser 76, such as ambient or environmental air 96. The working fluid vapor may condense to a working fluid liquid in the condenser 76 as a result of thermal heat transfer with the environmental air 96. The liquid working fluid from the condenser 76 may flow through the expansion device 78 to the evaporator 80.
[0055] The liquid working fluid delivered to the evaporator 80 may absorb heat from another air flow, such as a supply air flow 98 provided to the building 10 or the residence 52. For example, the supply air flow 98 may include ambient or environmental air, return air from a building, or a combination of the two. The liquid working fluid in the evaporator 80 may undergo a phase change from the liquid working fluid to a working fluid vapor. In this manner, the evaporator 80 may reduce the temperature of the supply air flow 98 via thermal heat transfer with the working fluid. Thereafter, the vapor working fluid exits the evaporator 80 and returns to the compressor 74 by a suction line to complete the cycle.
[0056] In some embodiments, the vapor compression system 72 may further include a reheat coil. In the illustrated embodiment, the reheat coil is represented as part of the evaporator 80. The reheat coil is positioned downstream of the evaporator heat exchanger relative to the supply air flow 98 and may reheat the supply air flow 98 when the supply air flow 98 is overcooled to remove humidity from the supply air flow 98 before the supply air flow 98 is directed to the building 10 or the residence 52.
[0057] It should be appreciated that any of the features described herein may be incorporated with the HVAC unit 12, the residential heating and cooling system 50, or other HVAC systems. Additionally, while the features disclosed herein are described in the context of embodiments that directly heat and cool a supply air flow provided to a building or other load, embodiments of the present disclosure may be applicable to other HVAC systems as well. For example, the features described herein may be applied to mechanical cooling systems, free cooling systems, chiller systems, or other heat pump or refrigeration applications.
[0058] As briefly discussed above, embodiments of the present disclosure are directed to an HVAC system having an improved heat pump system. The heat pump system (e.g., reverse-cycle heat pump system, energy efficient heat pump) may include a working fluid circuit having an ejector configured to increase a pressure of a flow of working fluid and to direct the working fluid to a compressor of the working fluid circuit. More specifically, the ejector may receive a flow of working fluid from a heat exchanger (e.g., outdoor heat exchanger) of the working fluid circuit operating as an evaporator, increase the pressure of the flow of working fluid, and direct the flow of working fluid toward the compressor at the increased pressure. Thus, the compressor may receive the flow of working fluid at an elevated pressure relative to the pressure within the evaporator. As a result, the heat pump system may operate in a heating mode, with an outdoor heat exchanger of the working fluid circuit operating as the evaporator, and the compressor may nevertheless receive the flow of working fluid at a pressure greater than the pressure of the working fluid within the outdoor heat exchanger. During cold climate conditions, in which the pressure within the outdoor heat exchanger may be particularly low during operation of the heat pump system in a heating mode, the present techniques may enable the compressor to receive the flow of working fluid at a suitable pressure that enables the compressor to operate within a desired operational envelope. Further, the present techniques may enable operation of the heat pump system utilizing a low GWP working fluid that has lower operating pressures relative to other working fluids. Therefore, the present techniques provide energy efficient heat pumps configured to operate and satisfy heating demands, such as in cold climate conditions, with improved efficiency, reduced energy consumption, low GWP working fluids, and without operation of a furnace or other heating system configured to combust or consume a fuel, thereby enabling a reduction of greenhouse gas emissions.
[0059] To provide context for the following discussion,
[0060] In some embodiments, a first fan 116 (e.g., blower) may direct a first air flow across the first heat exchanger 104 to facilitate heat exchange between working fluid within the first heat exchanger 104 and the first air flow supplied to the thermal load 110, while a second fan 118 may direct a second air flow across the second heat exchanger 106 to facilitate heat exchange between working fluid within the second heat exchanger 106 and the second air flow of the ambient environment 112. Thus, the heat pump 102 may be an air-source heat pump. One or more expansion devices 120 (e.g., electronic expansion valve [EEV], bi-directional expansion valve) may be disposed along the working fluid circuit 108, such as between the first heat exchanger 104 and the second heat exchanger 106, and may be configured to regulate (e.g., throttle) a flow of working fluid and/or a working fluid pressure differential (e.g., between the first and second heat exchangers 104, 106).
[0061] The heat pump 102 also includes a compressor 130 (e.g., compressor system, positive displacement compressor) disposed along the working fluid circuit 108. The compressor 130 is configured to direct working fluid flow through the first heat exchanger 104, the second heat exchanger 106, and remaining components (e.g., the expansion device(s) 120) that may be fluidly coupled to the working fluid circuit 108. Although one compressor 130 is shown in the illustrated embodiment, the heat pump 102 may include any suitable quantity of compressors 130, such as two, three, four, five, six, or more than six compressors 130. The compressor 130 may be a fixed speed compressor, a multi-stage (e.g., two stage) compressor, and/or a variable speed compressor. Additionally, the compressor 130 may be a rotary compressor, a scroll compressor, a screw compressor, or any other suitable type of compressor (e.g., high-side shell compressor, positive displacement compressor).
[0062] The compressor 130 is configured to receive working fluid (e.g., a primary flow of working fluid) via a suction conduit 132 fluidly coupled to a suction port 134 of the compressor 130 and to discharge working fluid (e.g., compressed working fluid) via a discharge conduit 136 fluidly coupled to a discharge port 138 of the compressor 130. The compressor 130 may be fluidly coupled to a remainder of the working fluid circuit 108 via a reversing valve 150 (e.g., a switch-over valve). The reversing valve 150 is configured to adjust a flow direction of the working fluid along the working fluid circuit 108 to adjust operation of the heat pump 102 between a cooling mode and a heating mode.
[0063] In the illustrated embodiment, the reversing valve 150 is in a first configuration 152 to enable operation of the heat pump 102 in a cooling mode. That is, while in the first configuration 152, the reversing valve 150 enables flow of the working fluid along the working fluid circuit in a first direction 154. Accordingly, the second heat exchanger 106 receives the flow of working fluid from the compressor 130 and operates as a condenser, while the first heat exchanger 104 operates as an evaporator (e.g., to cool the first air flow directed to the thermal load 110) and directs the working fluid toward the compressor 130.
[0064] The present discussion continues with reference to
[0065] Accordingly, present embodiments of the heat pump 102 include an ejector system 200 configured to enable more effective and efficient operation of the heat pump 102 utilizing a working fluid (e.g., low GWP working fluid, R-1234ze(E), R-1234yf, low pressure working fluid, low pressure refrigerant) designed to operate at lower pressures, as well as improved (e.g., more efficient) operation of the heat pump 102 in a heating mode and in cold climate conditions. The ejector system 200 may be described as a system disposed along and/or fluidly coupled to the working fluid circuit 108. As shown, the ejector system 200 includes an ejector 202 (e.g., two-phase ejector) fluidly coupled to the working fluid circuit 108. The ejector 202 is fluidly coupled to the working fluid circuit 108 via a first conduit 204 (e.g., first inlet conduit, first ejector system conduit) and a second conduit 206 (e.g., second inlet conduit, second ejector system conduit). In particular, the first conduit 204 extends from a first circuit portion 208 of the working fluid circuit 108 to a chamber inlet 210 of the ejector 202, and the second conduit 206 extends from a second circuit portion 212 of the working fluid circuit 108 to a nozzle inlet 214 of the ejector 202. The first circuit portion 208 extends from the second heat exchanger 106 to a first expansion valve 216 (e.g., electronic expansion valve, normal mode EEV) of the working fluid circuit 108, and the second circuit portion 212 extends from the first expansion valve 216 to the first heat exchanger 104.
[0066] The ejector system 200 may also include a first valve 218 (e.g., solenoid valve) disposed along the first conduit 204 and/or a second valve 220 (e.g., solenoid valve) disposed along the second conduit 206 to control flow of working fluid into the ejector 202. Further, the ejector system 200 may include an outlet conduit 222 (e.g., ejector system conduit) extending from the ejector 202 to a separator 224 (e.g., working fluid separator, gas-liquid separate) disposed along the working fluid circuit 108 (e.g., along the suction conduit 132). The separator 224 may be configured to receive a flow (e.g., combined flow) of working fluid from the ejector 202 via the outlet conduit 222 during operation of the ejector system 200. It should also be noted that the heat pump 102 of the illustrated embodiment includes a second expansion valve 226 (e.g., electronic expansion valve, ejector mode EEV) disposed along the working fluid circuit 108 between the second heat exchanger 106 and the reversing valve 150. The second expansion valve 226 may be utilized in conjunction with the ejector system 200, in some embodiments. Operation of the ejector system 200 and associated components is described in further detail below.
[0067] The HVAC system 100 may also include a controller 230 (e.g., control system, thermostat, control panel, control circuitry, automation controller) that is communicatively coupled to one or more components of the heat pump 102 and is configured to monitor, adjust, and/or otherwise control operation of one or more components of the heat pump 102. For example, one or more control transfer devices, such as wires, cables, wireless communication devices, and the like, may communicatively couple the compressor 130, the expansion device(s) 120, the first and/or second valves 218, 220, the first and/or second fans 116, 118, the control device 16 (e.g., thermostat), and/or any other suitable components of the HVAC system 100 to the controller 230. That is, the compressor 130, the expansion device(s) 120, the first and/or second valves 218, 220, the first and/or second fans 116, 118, and/or the control device 16 may each have one or more communication components that facilitate wired or wireless (e.g., via a network) communication with the controller 230. In some embodiments, the communication components may include a network interface that enables the components of the HVAC system 100 to communicate via various protocols such as EtherNet/IP, ControlNet, DeviceNet, or any other communication network protocol. Alternatively, the communication components may enable the components of the HVAC system 100 to communicate via mobile telecommunications technology, Bluetooth, near-field communications technology, and the like. As such, the controller 230, the compressor 130, the expansion device(s) 120, the first and/or second fans 116, 118, the first and/or second valves 218, 220, and/or the control device 16 may wirelessly communicate data between each other. In other embodiments, operational control of certain components of the heat pump 102 may be regulated by one or more relays or switches (e.g., a 24 volt alternating current [VAC]relay).
[0068] In some embodiments, the controller 230 may be a component of or may include the control panel 82. In other embodiments, the controller 230 may be a standalone controller, a dedicated controller, or another suitable controller included in the HVAC system 100. In any case, the controller 230 is configured to control components of the HVAC system 100 in accordance with the techniques discussed herein. That is, the controller 230 is configured to output one or more control signals to control and/or adjust operation of components of the heat pump 102 described herein to enable operation of the heat pump 102 in the various modes described below. The controller 230 includes processing circuitry 232, such as a microprocessor, which may execute software for controlling the components of the HVAC system 100. The processing circuitry 232 may include multiple microprocessors, one or more general-purpose microprocessors, one or more special-purpose microprocessors, and/or one or more application specific integrated circuits (ASICS), or some combination thereof. For example, the processing circuitry 232 may include one or more reduced instruction set (RISC) processors.
[0069] The controller 230 may also include a memory device 234 (e.g., a memory) that may store information, such as instructions, control software, look up tables, configuration data, etc. The memory device 234 may include a volatile memory, such as random access memory (RAM), and/or a nonvolatile memory, such as read-only memory (ROM). The memory device 234 may store a variety of information and may be used for various purposes. For example, the memory device 234 may store processor-executable instructions including firmware or software for the processing circuitry 232 to execute, such as instructions for controlling components of the HVAC system 100 (e.g., heat pump 102). In some embodiments, the memory device 234 is a tangible, non-transitory, machine-readable-medium that may store machine-readable instructions for the processing circuitry 232 to execute. The memory device 234 may include ROM, flash memory, a hard drive, or any other suitable optical, magnetic, or solid-state storage medium, or a combination thereof. The memory device 234 may store data, instructions, and any other suitable data. It should be appreciated that the controller 230 may be configured to control operation of any and/or all of the components described herein to enable and facilitate the disclosed techniques.
[0070] As mentioned above, the embodiment of the heat pump 102 illustrated in
[0071] Similarly, in the illustrated embodiment of
[0072] In some circumstances, operation of the ejector system 200 may enable improved performance of the heat pump 102. For example, during operation of the heat pump 102 in a heating mode and in cold ambient conditions, a pressure of the working fluid (e.g., low GWP working fluid) within the second heat exchanger 106 may be further reduced (e.g., below a threshold level), which may cause unstable and/or unreliable operation of the compressor 130. That is, a suction pressure of the working fluid at the compressor 130 may fall below a lower limit or threshold (e.g., stored on the memory device 234) that may cause the compressor 130 to operate outside a specified or desired operational envelope of the compressor 130. Accordingly, the ejector system 200 may be operated to increase a pressure of the working fluid directed to the compressor 130.
[0073] For example,
[0074] In the ejector heating mode, the separator 224 may operate as a flash tank and may separate working fluid into liquid working fluid and vapor working fluid. The vapor working fluid may be directed from the separator 224 to the compressor 130 via the suction conduit 132. From the compressor 130, the vapor working fluid may be directed to the reversing valve 150, which is positioned in the second configuration 160, and the reversing valve 150 may direct the vapor working fluid to the first heat exchanger 104, as indicated by arrow 240. Liquid working fluid within the separator 224 may be directed to the reversing valve 150, and the reversing valve 150 may direct the liquid working fluid to the second heat exchanger 106, as indicated by arrow 242. Additionally, in the ejector heating mode, the second expansion valve 226 may be operated to throttle, expand, and/or otherwise adjust flow of the working fluid directed to the second heat exchanger 106.
[0075] Working fluid discharged from the first heat exchanger 104 may flow along the second circuit portion 212 of the working fluid circuit 108 and may be diverted to the second conduit 206 of the ejector system 200, due to the closed position of the first expansion valve 216. The second conduit 206 may direct the working fluid through the second valve 220 and into the ejector 202 via the nozzle inlet 214 of the ejector 202. Meanwhile, the working fluid discharged from the second heat exchanger 106 may be diverted to the first conduit 204 of the ejector system 200 to flow through the first valve 218 and into the ejector 202 via the chamber inlet 210. Therefore, the working fluid discharged from the first heat exchanger 104 may enter the ejector 202 via the nozzle inlet 214 and be directed through a nozzle 250 of the ejector 202 as a motive fluid. The nozzle 250 of the ejector 202 may increase a velocity of the working fluid and thereby generate a lower pressure within a suction chamber 252 of the ejector 202 to draw the working fluid from the second heat exchanger 106 into the suction chamber 252 of the ejector 202 via the chamber inlet 210. Indeed, the low pressure generated within the suction chamber 252 of the ejector 202 by the working fluid directed through the nozzle 250 (e.g., from the first heat exchanger 104) may be lower than the pressure of working fluid within the second heat exchanger 106, which facilitates and promotes flow of the working fluid from the second heat exchanger 106 into the suction chamber 252 of the ejector 202 via the chamber inlet 210.
[0076] Within the suction chamber 252 of the ejector 202, the two flows of working fluid may mix and subsequently exit the ejector 202 (e.g., as a combined flow of working fluid) via a diffuser 254 (e.g., outlet) of the ejector 202. In this way, the flow (e.g., combined flow) of working fluid exiting the ejector 202 may have an increased pressure relative to a pressure of the working fluid discharged from the second heat exchanger 106. The working fluid discharged by the ejector 202 may be directed to the separator 224 via the outlet conduit 222 to be separated into vapor working fluid and liquid working fluid, as discussed above. The vapor working fluid discharged by the separator 224 to the compressor 130 may have a greater pressure than the pressure of the working fluid discharged by the second heat exchanger 106. Therefore, the compressor 130 may receive working fluid at a greater pressure than the pressure of working fluid received by the compressor 130 (e.g., from the second heat exchanger 106) in the heating mode discussed above with reference to
[0077] As will be appreciated, the controller 230 may be configured to operate the heat pump 102 in the cooling mode in response to a call for cooling (e.g., received from a thermostat and/or control device, to cool the thermal load 110), and the controller 230 may be configured to operate the heat pump 102 in the heating mode and/or the ejector heating mode (e.g., alternative heating mode, cold ambient heating mode) in response to a call for heating (e.g., received from a thermostat and/or control device, to heat the thermal load 110). Additionally, in accordance with present techniques, the controller 230 may be configured to adjust operation of the heat pump 102 between the cooling mode, the heating mode, and the ejector heating mode (e.g., alternative heating mode, cold ambient heating mode) discussed above based on one or more operating conditions (e.g., operating parameters) of the heat pump 102 (e.g., cold ambient temperatures, working fluid pressure). For example, the controller 230 may be configured to adjust operation of one or more of the first expansion valve 216, the second expansion valve 226, the first fan 116, the second fan 118, the first valve 218, the second valve 220, and/or the compressor 130 based on feedback from one or more sensors 246. In some embodiments, one or more of the sensors 246 may be configured to detect a flow rate, a temperature, a pressure, a phase, or other attribute of the working fluid, a temperature of the ambient environment 112, a temperature of the thermal load 110, another suitable operating parameter, or any combination thereof. Additionally or alternatively, the controller 230 may be configured to adjust an operating mode of the heat pump 102 based on a set point temperature of the thermal load 110. In some embodiments, the controller 230 may be configured to operate the heat pump 102 in the heating mode or in the ejector heating mode in response to a call for heating and based on one or more operating conditions of the heat pump 102.
[0078] In some embodiments, the controller 230 may be configured to initialize operation of the heat pump 102 in the ejector heating mode described above with reference to
[0079] As another example, the controller 230 may be configured to operate the heat pump 102 in the ejector heating mode based on (e.g., in response to) a pressure drop and/or pressure differential across the heat pump 102. To this end, the controller 230 may be configured to determine a pressure differential across the heat pump 102 via data and/or feedback received from one or more of the sensors 246 indicative of pressures within the heat pump 102 (e.g., working fluid circuit 108). For example, the controller 230 may be configured to determine the pressure differential based on data indicative of a first pressure of the working fluid at the first heat exchanger 104 and a second pressure of the working fluid at the second heat exchanger 106. Additionally or alternatively, the controller 230 may be configured to determine the pressure differential based on data indicative of a first pressure of the working fluid at the suction port 134 of the compressor 130 and a second pressure of the working fluid at the discharge port 138 of the compressor 130. Based on (e.g., in response to) a determination that the pressure differential (e.g., measured pressure differential, detected pressure differential, differential pressure) of the working fluid across the heat pump 102 is equal to or greater than a threshold pressure differential (e.g., stored on the memory device 234, threshold pressure differential value), the controller 230 may initialize and/or transition operation of the heat pump 102 to the ejector heating mode. Accordingly, the heat pump 102 may operate with the ejector system 200 in the ejector heating mode to enable an increase in the pressure of the working fluid directed to the suction port 134 of the compressor 130 to reduce the pressure differential across the heat pump 102 and thereby enable operation of the compressor 130 with improved efficiency (e.g., reduced energy consumption).
[0080] In some embodiments, the controller 230 may be configured to operate the heat pump 102 in the ejector heating mode (e.g. instead of the heating mode) based on and/or in response to other operating parameters of the heat pump 102 (e.g., detected by one or more of the sensors 246). For example, the controller 230 may be configured to operate the heat pump 102 in the ejector heating mode, instead of the heating mode, in response to a determination that a coil temperature of the second heating exchanger 106 (e.g., evaporator) is less than a threshold temperature value, in response to a determination that a pressure of the working fluid at the suction port 134 (e.g., suction pressure) of the compressor 130 is less than a corresponding threshold value (e.g., threshold suction pressure value, lower limit suction pressure value, first threshold pressure value), in response to a determination that a pressure of the working fluid at the second heat exchanger 106 (e.g., evaporation pressure) is less than a corresponding threshold value (e.g., threshold evaporation pressure value, lower limit evaporation pressure value, second threshold pressure value), in response to a determination that a pressure of the working fluid at the discharge port 138 of the compressor 130 (e.g., discharge pressure) is greater than a corresponding threshold value (e.g., threshold discharge pressure value, upper limit discharge pressure value, third threshold pressure value), in response to a determination that a pressure of the working fluid at the first heat exchanger 104 (e.g., condensing pressure) is greater than a corresponding threshold value (e.g., threshold condensing pressure value, upper limit condensing pressure value, fourth threshold pressure value), or any combination thereof.
[0081] It will be appreciated that operation of the ejector system 200 in the ejector heating mode may also enable improved (e.g., more efficient) operation of the compressor 130 by increasing mass flow of the working fluid directed through the compressor 130. Indeed, by increasing a pressure of the working fluid directed to the suction port 134 of the compressor 130 via operation of the ejector system 200, the working fluid directed into the compressor 130 may have a greater density, which cause an increase in mass flow of the working fluid directed into the compressor 130. In this way, a capacity of the heat pump 102 may be increased, and a displacement of the demand of the compressor 130 may be reduced, which enables operation of the compressor 130 with reduced energy consumption.
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091] In the heating mode, the first expansion valve 216 may be operated (e.g., via the controller 230) to control flow (e.g., throttling, expansion) of the working fluid from the first heat exchanger 104 to the second heat exchanger 106, and the third expansion valve 320 may be adjusted to a fully open position. In this way, the working fluid directed from the first heat exchanger 104 and along the second circuit portion 212 may remain in a liquid phase until the working fluid flows through the first expansion valve 216 positioned proximate the second heat exchanger 106. As a result, a pressure drop and heat losses of the working fluid directed along the second circuit portion 212 may be reduced in the heating mode.
[0092] In the cooling mode, the third expansion valve 320 may be operated (e.g., via the controller 230) to control flow (e.g., throttling, expansion) of the working fluid from the second heat exchanger 106 to the first heat exchanger 104, and the first expansion valve 216 may be adjusted to a fully open position. In this way, the working fluid directed from the second heat exchanger 106 and along the first circuit portion 208 and the second circuit portion 212 may remain in a liquid phase until the working fluid flows through the third expansion valve 320 positioned proximate the first heat exchanger 104. As a result, a pressure drop and heat losses of the working fluid directed along the first circuit portion 208 and the second circuit portion 212 may be reduced in the cooling mode.
[0093]
[0094]
[0095]
[0096] As set forth above, embodiments of the present disclosure may provide one or more technical effects useful for enabling operation of a heat pump system in cold climate conditions. Indeed, implementation of the disclosed heat pump system (e.g., energy efficient heat pump) with the ejector system may enable operation of a compressor within an operational envelope of the compressor with the heat pump system configured to circulate low GWP and/or low-pressure working fluids, particularly during operation of the heat pump system in a heating mode in low ambient temperature conditions. The present techniques also enable operation of the heat pump across a wider operating range in low ambient temperature conditions. As a result, the present techniques enable utilization of heat pumps (e.g., without auxiliary heating systems, such as furnaces) with low GWP working fluids to satisfy greater demands (e.g., heating demands) with improved efficiency, reduced energy consumption, and reduced greenhouse gas emissions. It should be understood that the technical effects and technical problems in the specification are examples and are not limiting. Indeed, it should be noted that the embodiments described in the specification may have other technical effects and can solve other technical problems.
[0097] While only certain features and embodiments have been illustrated and described, many modifications and changes may occur to those skilled in the art, such as variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, such as temperatures and pressures, mounting arrangements, use of materials, colors, orientations, and so forth, without materially departing from the novel teachings and advantages of the subject matter recited in the claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the disclosure.
[0098] Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not have been described, such as those unrelated to the presently contemplated best mode, or those unrelated to enablement. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
[0099] The techniques presented and claimed herein are referenced and applied to material objects and concrete examples of a practical nature that demonstrably improve the present technical field and, as such, are not abstract, intangible or purely theoretical. Further, if any claims appended to the end of this specification contain one or more elements designated as means for [perform]ing [a function] . . . or step for [perform]ing [a function] . . . , it is intended that such elements are to be interpreted under 35 U.S.C. 112(f). However, for any claims containing elements designated in any other manner, it is intended that such elements are not to be interpreted under 35 U.S.C. 112(f).