POWER CONVERSION APPARATUS AND HOME APPLIANCE INCLUDING THE SAME
20250260332 ยท 2025-08-14
Assignee
Inventors
Cpc classification
H02M1/44
ELECTRICITY
International classification
H02M1/44
ELECTRICITY
Abstract
A power conversion apparatus included in a home appliance and including a converter configured to convert an AC power source into DC power and output the DC power to a DC terminal; a DC link capacitor connected to the DC terminal and configured to store DC power from the converter; an inverter configured to convert DC power from the DC link capacitor into AC power and output the converted AC power to a compressor; and a bandpass filter damper disposed between the input AC power source and the DC link capacitor and configured to allow a predetermined range of frequencies to pass through. Further, the bandpass filter damper is electrically connected to a ground of the input AC power source, thereby reducing the amount of leakage current flowing to the system ground.
Claims
1. A power conversion apparatus comprising: a converter configured to convert an AC power source into DC power and output the DC power to a DC terminal; a DC link capacitor connected to the DC terminal and configured to store DC power from the converter; an inverter configured to convert DC power from the DC link capacitor into AC power and output the converted AC power to a compressor; and a bandpass filter damper disposed between the input AC power source and the DC link capacitor and configured to allow a predetermined range of frequencies to pass through, wherein the bandpass filter damper is electrically connected to a ground of the input AC power source.
2. The power conversion apparatus of claim 1, wherein the bandpass filter damper comprises: an inductor, a capacitor and a resistor connected in series between a live line of the input AC power source and a ground line; and an inductor, a capacitor and a resistor connected in series between a neutral line of the input AC power source and the ground line.
3. The power conversion apparatus of claim 1, wherein the bandpass filter damper comprises: capacitors connected in series between a live line of the input AC power source and a neutral line of the input AC power source; and an inductor and a resistor connected in series between a ground line and a first node between the capacitors.
4. The power conversion apparatus of claim 1, wherein the bandpass filter damper comprises: resistors connected in series between a live line of the input AC power source and a neutral line of the input AC power source; and an inductor and a capacitor connected in series between a ground line and a second node between the resistors.
5. The power conversion apparatus of claim 1, wherein the bandpass filter damper is configured to allow a part of a leakage current flowing to the ground of the input AC power source to pass through another path.
6. The power conversion apparatus of claim 1, wherein a center frequency of the bandpass filter damper is set based on a frequency component having a largest current magnitude in a leakage current generated in the compressor.
7. The power conversion apparatus of claim 1, further comprising a Y capacitor disposed between the bandpass filter damper and the converter.
8. The power conversion apparatus of claim 7, wherein the Y capacitor comprises a first Y capacitor and a second Y capacitor connected in series between a live line of the input AC power source and a neutral line of the input AC power source, and wherein a node between the first and second Y capacitors are connected to a ground line.
9. The power conversion apparatus of claim 7, further comprising an electromagnetic interference (EMI) filter disposed between the input AC power source and the bandpass filter damper.
10. The power conversion apparatus of claim 9, wherein the EMI filter comprises: a capacitor connected between a live line of the input AC power source and a neutral line of the input AC power source; and a coil connected to the capacitor.
11. The power conversion apparatus of claim 1, further comprising an electromagnetic interference (EMI) filter disposed between the input AC power source and the bandpass filter damper.
12. A home appliance comprising: a power conversion apparatus, wherein the power conversion apparatus comprises: a converter configured to convert an input AC power source into DC power and output the DC power to a DC terminal; a DC link capacitor connected to the DC terminal and configured to store DC power from the converter; an inverter configured to convert DC power from the DC link capacitor into AC power and output the converted AC power to a compressor; and a bandpass filter damper disposed between the input AC power source and the DC link capacitor and configured to allow a predetermined range of frequencies to pass through, and wherein the bandpass filter damper is electrically connected to a ground of the input AC power source.
13. The home appliance of claim 12, wherein the bandpass filter damper comprises: an inductor, a capacitor and a resistor connected in series between a live line of the input AC power source and a ground line; and an inductor, a capacitor and a resistor connected in series between a neutral line of the input AC power source and the ground line.
14. The home appliance of claim 12, wherein the bandpass filter damper comprises: capacitors connected in series between a live line of the input AC power source and a neutral line of the input AC power source; and an inductor and a resistor connected in series between a ground line and a first node between the capacitors.
15. The home appliance of claim 12, wherein the bandpass filter damper comprises: resistors connected in series between a live line of the input AC power source and a neutral line of the input AC power source; and an inductor and a capacitor connected in series between a ground line and a second node between the resistors.
16. The home appliance of claim 12, wherein the bandpass filter damper is configured to allow a part of a leakage current flowing to the ground of the input AC power source to pass through another path.
17. The home appliance of claim 12, wherein a center frequency of the bandpass filter damper is set based on a frequency component having the largest current magnitude in a leakage current generated in the compressor.
18. The home appliance of claim 12, further comprising a Y capacitor disposed between the bandpass filter damper and the converter.
19. The home appliance of claim 18, wherein the Y capacitor comprises a first Y capacitor and a second Y capacitor connected in series between a live line of the input AC power source and a neutral line of the input AC power source, and wherein a node between the first and second Y capacitors are connected to a ground line.
20. The home appliance of claim 19, wherein the power conversion apparatus further comprises an electromagnetic interference (EMI) filter disposed between the input AC power source and the bandpass filter damper, and wherein the EMI filter comprises: a capacitor connected between the live line of the input AC power source and the neutral line of the input AC power source; and a coil connected to the capacitor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings, which are given by illustration only, and thus are not limitative of the present invention, and wherein:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0042] Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. However, the present disclosure is not limited to these embodiments and can be modified in various forms. In the drawings, for the sake of clear and brief description, illustration of parts irrelevant to the description is omitted, and the same reference numerals are used for the same or similar parts throughout the specification.
[0043] In addition, the suffixes module and unit used in the following description are used interchangeably. Further, in this specification, terms such as first and second may be used to describe various elements, but these elements are not limited by these terms. These terms are used to distinguish one element from another.
[0044]
[0045] Further, the converter 110 converts a commercial AC power source 201 into DC power and outputs the DC power. Further, the converter 110 can include a rectifier and a reactor.
[0046] In more detail, the converter 110 converts the commercial AC power source 201 into DC power and then outputs the DC power to the DC terminal.
[0047] Further, the converter 110 can include diodes and the like without a switching element, thereby performing a rectification operation without a switching operation. In this instance, the converter 110 can be referred to as a rectifier. For example, four diodes in the form of a bridge can be used for a single-phase AC power source, and six diodes in the form of a bridge can be used for a three-phase AC power source.
[0048] Further, the converter 110 can be, for example, a half-bridge type converter in which two switching elements and four diodes are connected. For a three-phase AC power source, the converter 110 can include six switching elements and six diodes.
[0049] When the converter 110 includes a switching element, voltage boosting, power factor correction, and DC power conversion can be achieved by a switching operation of the switching element. As shown in
[0050] In an embodiment of the present disclosure, the power conversion apparatus 100 can employ a DC link capacitor C with a low capacitance of several tens of F or less. For example, the low-capacitance DC link capacitor C can include a film capacitor instead of an electrolytic capacitor. Such a power conversion apparatus including a DC link capacitor C with a low capacitance (e.g., several tens of F or less) can be referred to as a capacitorless power conversion apparatus. In addition, the inverter 120 outputs the converted AC power to a load such as a motor 150, etc. In addition, some of the loads, such as a compressor, can include a motor 150.
[0051] As shown in
[0052] In addition, the input voltage detector A can also detect a zero-crossing point of the input voltage. Also, the input current detector D can detect an input current Is from the commercial AC power source 201. For current detection, the input current detector D can include a current transformer (CT), a shut resistor, etc. The detected input current Is can be input to the inverter controller 130 in the form of a pulse type discrete signal, for calculation of power consumption.
[0053] Further, as shown in
[0054] In addition, the DC voltage detector B can detect a DC link voltage Vdc across the smoothing capacitor C. In more detail, the DC voltage detector B can include a resistor, an amplifier, etc. The detected DC link voltage Vdc can be input to the inverter controller 130 in the form of a pulse type discrete signal.
[0055] Further, the inverter 120 can drive the motor 150 and include a plurality of inverter switching elements. In particular, the inverter 120 can convert the DC power Vdc smoothed by on/off operations of the switching elements into three-phase AC power having a predetermined frequency and then output the three-phase AC power to the three-phase synchronous motor 150.
[0056] In addition, the inverter 120 includes three pairs of arm switching elements connected in parallel, each arm switching pair including an upper arm switching element and a lower arm switching element connected in series. Diodes are also connected in anti-parallel to the respective switching elements.
[0057] Also, the switching elements included in the inverter 120 are switched on/off based on an inverter switching control signal Sic from the inverter controller 130. Accordingly, three-phase AC power having a predetermined frequency is output to the three-phase synchronous motor 150. In addition, the inverter controller 130 can control a switching operation of the inverter 120. Also, the inverter controller 130 can receive an output current i.sub.o detected by the output current detector E.
[0058] To control the switching operation of the inverter 120, the inverter controller 130 outputs the inverter switching control signal Sic to the inverter 120. In particular, the inverter switching control signal Sic is a pulse width modulation (PWM) switching control signal and is generated based on the output current i.sub.o detected by the output current detector E.
[0059] In addition, the output current detector E detects the output current i.sub.o flowing between the inverter 120 and the three-phase motor 150. That is, the output current detector E detects a current flowing through the motor 150. The output current detector E can also detect all output currents ia, ib, and ic of respective phases. Alternatively, the output current detector E can detect output currents of two phases using three-phase balancing.
[0060] Further, the output current detector E can be disposed between the inverter 220 and the motor 250. For current detection, a current transformer (CT), a shunt resistor, and the like can be used as the output current detector E.
[0061] When the shunt resistor is used, three shunt resistors can be provided between the inverter 120 and the synchronous motor 150 or can be connected at one end thereof to the three lower arm switching elements of the inverter 120, respectively. Alternatively, two shunt resistors can be employed through three-phase balance. When one shunt resistor is used, the shunt resistor can be provided between the aforementioned capacitor C and the inverter 120.
[0062] Also, the detected output current i.sub.o can be applied to the inverter controller 130 in the form of a pulse type discrete signal, and the inverter switching control signal Sic is generated based on the detected output current i.sub.o. In addition, the motor 150 can be a three-phase motor and includes a stator and a rotor. In particular, the rotor rotates as each phase AC power of a predetermined frequency is applied to a coil of each phase a, b, c of the stator.
[0063] Further, the motor 150 can include, for example, a surface-mounted permanent magnet synchronous motor (SMPMSM), an interior permanent magnet synchronous motor (IPMSM), a synchronous reluctance motor (Synrm), and the like. The SMPMSM and the IPMSM are each a permanent magnet synchronous motor (PMSM) employing a permanent magnet, whereas the Synrm has no permanent magnet.
[0064] Next,
[0065] In addition, the inverter 120 can supply converted power to a load such as a motor 150 to drive the motor 150. Also, the power conversion apparatus 100 can be provided in a home appliance, such as a refrigerator, an air conditioner, etc., to supply power to a compressor 155 for compressing a refrigerant. The inverter 120 supplies power to the compressor 155, and the compressor 155 can include a motor 150.
[0066] The power conversion apparatus 100 can further include a bandpass filter damper 210 that allows a predetermined range of frequencies to pass through. As shown in
[0067] Also,
[0068] In addition, the present disclosure is not limited to the DC link capacitor C being configured as a voltage doubler. For example, as shown in
[0069] Further, the input AC power source 201 can be a grid commercial AC power source 201. As shown in
[0070] The ground of the input AC power source 201 can be earth, and a circuit breaker can be connected to the ground of the input AC power source 201. In addition, the circuit breaker can be a GFCI circuit breaker and/or an AFCI circuit breaker. As shown in
[0071] To prevent such a malfunction of the circuit breaker, the bandpass filter damper 210 can allow a part I3 of the leakage current I1 generated in the compressor 155 to pass through another path. In particular, the part I3 of the leakage current I1 generated in the compressor 155 is induced to flow to the bandpass filter damper 210, and a remaining part I2 of the leakage current I1 generated in the compressor 155 flows to the ground of the input AC power source 201. Thus, the current flowing to the ground of the AC power source 201 can be reduced by the amount of current I2 guided to the bandpass filter damper 210 from the total leakage current I1.
[0072] Further, the bandpass filter damper 210 can be connected to the DC link capacitor C. For a model that further includes a Y capacitor, the bandpass filter damper 210 can be connected to the Y capacitor and the DC link capacitor C. Also, the capacitor affects the impedance, and the current I2 guided to the bandpass filter damper 210 can flow in a direction connected to the DC link capacitor C (the right (rightward) direction in
[0073] In addition, the bandpass filter damper 210 is a filter that allows signals within a specific frequency range to pass through. A center frequency f0 is the geometric center of the frequency band transmitted by the bandpass filter damper 210. Also, the center frequency f0 and the bandwidth of the bandpass filter damper 210 can be separately set depending on the system and product.
[0074] Further, the bandpass filter damper 210 includes a resistor R, and can serve as a damper that dissipates energy caused by the leakage current. Meanwhile, the power line L, N can be connected to a chassis ground of a home appliance case. In some embodiments, the bandpass filter damper 210 can direct some of the leakage current to the chassis ground.
[0075] In addition, the bandpass filter damper 210 can be implemented by various structures. In more detail,
[0076] As shown in
[0077] Referring to
[0078] Referring to
[0079] For the bandpass filter damper 210 illustrated in
[0080] In addition, the bandpass filter damper 210 can allow at least some of the frequency components of the leakage current generated in the compressor 155. Also, the center frequency and bandwidth of the bandpass filter damper 210 can be set or determined based on a frequency band of the main leakage current Il generated in the compressor 155 and flowing to the ground of the input AC power source 201. Further, the main leakage current I1 is measured, and the frequency band of the main leakage current I1 can be identified or obtained using a Fast Fourier Transform (FFT).
[0081] In addition, the bandpass filter damper 210 can allow some of the leakage current flowing to the ground of the input AC power source 201 to pass through another path. At least a part of the main leakage current I1 can be induced or guided to the bandpass filter damper 210 by the impedance sum of the bandpass filter damper 210 and connected circuit components. In this instance, a leakage current corresponding to a frequency band allowed to pass through the bandpass filter damper 210 can flow to the bandpass filter damper 210.
[0082] Further, the bandpass filter damper 210 absorbs and attenuates common mode (CM) leakage current generated in the motor of the compressor 155 and the inverter 120 before the leakage current flows to the power ground of the input AC power source 210 and causes the circuit breaker to malfunction. The bandpass filter damper 210 also prevents the leakage current from being conducted to the power ground by reducing the impedance in a specific frequency band on the current path.
[0083] As the bandpass filter damper 210 includes passive elements without a switching element, switching noise reduction is not required, thereby easily reducing common mode noise. Although
[0084] According to embodiments of the present disclosure, the malfunction of GFCI/AFCI circuit breakers can be prevented by reducing the amount of leakage flowing to the power ground. In addition, the stability and safety can be improved by reducing the leakage current itself.
[0085] Further, the current flowing to the bandpass filter band damper 210 is not large, ranging from a few milliamperes (mA) to several tens of milliamperes (mA), which allows small-capacity passive elements to be employed in the bandpass filter damper 210. Thus, the leakage current can be significantly reduced with a minimal increase in cost and size. Also, the circuits of the bandpass filter damper 210 illustrated in
[0086] Next,
[0087] Referring to
[0088] Referring to
[0089] Referring to
[0090] Next,
[0091] In addition, the 2-series type bandpass filter damper circuit can be replaced with the equivalent circuit regardless of series or parallel configuration. Further, a conventional EMI noise filter is designed to filter EMI noise in the range of several MHz, so its target filtering frequency is different from the bandpass filter damper designed to filter CM leakage current in the range of several kHz.
[0092] Also, unlike the conventional EMI noise filter, the bandpass filter damper includes only passive elements, which is advantageous in that a switch control algorithm and sensing for performing the switch control algorithm can be omitted. Meanwhile, the power conversion apparatus 100 according to the present disclosure can further include a mechanism for reducing electromagnetic interference (EMI) noise. For example, the power conversion apparatus 100 can further include an EMI filter and/or a Y capacitor.
[0093] Next,
[0094] Referring to
[0095] Also, when the power conversion apparatus 100 further includes the EMI filter 230, if the bandpass filter damper 210 is provided at the previous stage of the EMI filter 230, its effect is reduced due to the influence of relatively high impedance of the EMI filter 230 when a leakage current is introduced into the bandpass filter 210. Therefore, the bandpass filter 210 is preferably provided at the post stage of the EMI filter 230.
[0096] Referring to
[0097] As the power conversion apparatus 100 including the bandpass filter damper 210 further includes the Y capacitor 220 and/or the EMI filter 230, in addition to the third current I3 absorbed by the bandpass filter damper 210, a fourth current I4 can be removed or subtracted from the main leakage current I1, thereby further reducing the second current I2 flowing to the ground.
[0098] Next,
[0099] Next,
[0100] According to an embodiment of the present disclosure, as shown
[0101] Further, the center frequency f0 of the bandpass filter damper 210 can be designed based on the frequency band having the largest current magnitude. For example, when the maximum frequency source is the 7.sup.th harmonic, the center frequency f0 can be designed as the 7.sup.th harmonic. In addition, when the minimum frequency source is the 7.sup.th harmonic, the bandpass filter damper 210 can be designed to reflect the 4.sup.th harmonic to 10.sup.th harmonic frequency range.
[0102] By utilizing the property that the leakage current of various frequency components flows toward the lower impedance inside the circuit, a leakage current in a target frequency band flows to the predetermined bandpass filter damper 210 to thereby reduce the amount of second current I2.
[0103] Referring to
[0104] Next,
[0105] In addition, a center frequency f.sub.0 is the geometric center of a frequency band transmitted by the bandpass filter damper 210. A bandwidth of the bandpass filter damper 210 is the interval (difference) between a lower cutoff frequency fc1 and an upper cutoff frequency fc2. The quality factor represents a ratio of the center frequency f0 to the bandwidth .
[0106] Referring to
[0107] Compared to the 2-series type, the passive elements R, L, and C of the 2R type design appear as R/2, L, and C from the filter's perspective, requiring a change in the design value. The modified transfer function is illustrated in
[0108] For the 2-series type, when specific values of the respective passive elements are R: 1 k, L: 4 mH, and C: 6.5 nF, the electric characteristic result can be represented as CM BPF shown in the table of
[0109] In addition, as described above, the power conversion apparatus 100 described above with reference to
[0110] A power conversion apparatus and a home appliance including the power conversion apparatus are not limited to the configurations and the methods of the embodiments described above, but all or some of the embodiments can be selectively combined so that various modifications can be made.
[0111] Although preferred embodiments of the present disclosure have been shown and described herein, the present disclosure is not limited to the specific embodiments described above. It will be understood that various modifications and changes can be made by those skilled in the art without departing from the idea and scope of the present disclosure as defined by the appended claims.